RoadVitals

1996 Dodge Caravan Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
222
Latest Jan 3, 2023
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
16%
of 1,403 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
16
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
3

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 1996 Dodge Caravan submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 222 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

The 25 most recent of 222, in the owner's own words

Fuel system
Filed Jan 3, 2023

The contact owns a 1996 Dodge Caravan. The contact stated while driving at an undisclosed speed, there was a strong gasoline odor inside the vehicle. The contact stated that after parking the vehicle, he opened the hood and noticed a fuel leak on top of the engine. No warning lights were illuminated. The contact made a local dealer aware of the failure; however, the vehicle was not yet diagnosed or repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 130,000.

NHTSA ID
11499901
Incident
Dec 27, 2022
Mileage
130,000 mi
AirbagsElectricalFuel system
Filed Jan 29, 2014

I PURCHASE THIS VEHICLE FROM OWNER IN DEC. 2013 AND START HAVING PROBLEM THE OWNER I PURCHASE IT FROM PURCHASE IT FROM A BANK BACK IN 2006. THEY DID KNOW ABOUT AN RECALL OR ETC. ABOUT THIS VEHCLE. THE ELECTRIC HAS PROBLEM AND AIRBAGS, THE FUEL TANK IS LEAKING AND FUEL INJECTION AND ETC,. WHERE CAN I CAN GET HELP FOR THESE PROBLEMS.ETC.,. *TR

NHTSA ID
10562062
Incident
Jan 20, 2014
Fuel system
Filed Feb 18, 2011

TL*THE CONTACT OWNS A 1996 DODGE GRAND CARAVAN. THE CONTACT STATED THAT FUEL WAS LEAKING FROM HIS TANK IN LARGE AMOUNTS. THE VEHICLE WAS INSPECTED BY A INDEPENDENT MECHANIC AND THEY ADVISED HIM THAT HE NEEDED TO REPLACE THE TANK AND THE FUEL PUMP. THE VEHICLE HAS NOT BEEN REPAIRED. THE MANUFACTURER WAS CONTACTED AND ADVISED HIM THAT THE RECALL WAS EXPIRED AND COULD NOT ASSIST HIM. THE FAILURE MILEAGE WAS APPROXIMATELY 151,000. UPDATED 03/24/11*LJ UPDATED 05/02/11

NHTSA ID
10383216
Incident
Feb 17, 2011
Mileage
151,000 mi
Fuel system
Filed Sep 17, 2010
Fire reported

TL* THE CONTACT OWNS A 1996 DODGE CARAVAN. THE CONTACT WAS DRIVING 30 MPH WHEN HE WAS ADVISED BY ANOTHER MOTORIST THAT FUEL WAS LEAKING FROM THE TOP OF THE FUEL TANK. THE CONTACT HAD JUST REFUELED THE VEHICLE. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC AND THE CONTACT WAS ADVISED TO REPLACE THE CATALYTIC CONVERTER. THE MECHANIC ALSO STATED THAT THERE WAS EVIDENCE OF A SMALL FIRE FROM THE FUEL TANK. THE MECHANIC REFERRED THE CONTACT TO THE DEALER TO INQUIRE ABOUT A POTENTIAL RECALL ON THE VEHICLE (NHTSA CAMPAIGN ID NUMBER: 99V216000, FUEL SYSTEM, GASOLINE: DELIVERY FUEL PUMP). THE DEALER ADVISED THAT THE VEHICLE WAS INCLUDED IN THE RECALL BUT THE DEALER REFUSED REPAIRS BECAUSE OF THE DAMAGES FROM THE SMALL FIRE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 156,398 AND THE CURRENT MILEAGE WAS 156,432.

NHTSA ID
10356097
Incident
Sep 11, 2010
Mileage
156,398 mi
Fuel system
Filed Feb 2, 2009

TL*THE CONTACT OWNS A 1996 DODGE CARAVAN. THE VEHICLE WAS REPAIRED ACCORDING TO A RECALL, BUT THE FAILURE HAS RESURFACED. FUEL IS LEAKING FROM THE FUEL RAIL INTO THE ENGINE COMPARTMENT, WHICH IS A FIRE HAZARD. THE DEALER STATED THAT THE CONTACT WOULD BE RESPONSIBLE FOR THE REPAIR COST. NHTSA CAMPAIGN ID NUMBER 00V268000 THE FAILURE MILEAGE WAS 150,000. UPDATED 03/23/09. *LJ THE CONSUMER STATED THE DEALER FIXED THE RECALL FOR RECALL. UPDATED 03/23/09.*JB

NHTSA ID
10257178
Incident
Oct 15, 2008
Mileage
150,000 mi
Fuel system
Filed Jul 13, 2007

TL*THE CONTACT OWNS A 1996 DODGE CARAVAN. THE CONTACT STATED THAT THE FUEL TANK CAUSES FUMES TO ENTER THE PASSENGER COMPARTMENT OF THE VEHICLE, AS WELL AS FUEL LEAKAGE. HE STATED THAT THE FUEL TANK WAS REPLACED A YEAR AGO, BUT STILL EMITS FUMES. THE VEHICLE WAS PREVIOUSLY REPAIRED UNDER RECALL # 99V216000 (FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP). THE INCIDENT AND PURCHASE DATES WERE UNKNOWN. THE CURRENT MILEAGE IS 165,000 AND FAILURE MILEAGE WAS 100,000.

NHTSA ID
10196260
Incident
Jul 13, 2007
Mileage
100,000 mi
Fuel system
Filed Jan 17, 2006
Fire reported

1996 DODGE CARAVAN CAUGHT ON FIRE. *TS WHILE DRIVING THE CONSUMER SMELLED GAS AND SAW SMOKE COMING THROUGH THE AIR VENTS. THE CONSUMER PULLED OVER TO THE SIDE OF THE ROAD AND FLAMES STARTED COMING OUT FROM UNDER THE HOOD. THE VEHICLE BECAME ENGULFED IN FLAMES. *NM

NHTSA ID
10148612
Incident
Apr 13, 2005
Fuel system
Filed Jan 26, 2005
Fire reported

1996 DODGE GRAND CARAVAN CAUGHT ON FIRE. THE PROBLEM WAS CAUSED BY A DEFECTIVE LEAKING FUEL RAIL. *BF RECALL #00V268000. *SC THE CONSUMER WAS NOT TOLD OF ANY RECALL. *JB

NHTSA ID
10111080
Incident
Dec 30, 2004
AirbagsFuel system
Filed Apr 21, 2004

CONSUMER WAS TOLD THAT THE CLOCK SPRING RECALL 02V293000 AND FUEL TANK FILLER NECK RECALL 96V002000 PARTS WILL TAKE 3-4 DAYS TO BE ORDERED, WHEN THEY CALLED THE DEALERSHIP TO MAKE THE APPOINTMENT, IT HAS BEEN 3 WEEKS AND THE PARTS WERE NOT AVAILABLE. ALSO, VEHICLE OVERHEATED WHICH CAUSED THE ENGINE MOTOR TO GO BAD.*AK

NHTSA ID
10068549
Incident
Apr 7, 2004
Mileage
123,511 mi
Fuel systemTransmission
Filed Apr 1, 2004

WHILE DRIVING THE VEHICLE SUDDENLY ACCELERATED AND WOULDN'T REVERSE. THERE WAS A LOUD NOISE COMING FROM UNDERNEATH THE HOOD. THE DEALERSHIP INDICATED THAT THE TRANSMISSION FAILED. ALSO, THERE WAS A FUEL LEAK. THE DEALERSHIP REPLACED THE FILLER NECK FRONT SEAL. *AK THE TRANSMISSION WAS REPLACED. *

NHTSA ID
10061496
Mileage
76,000 mi
Fuel system
Filed Jan 15, 2004

I RECEIVED A RECALL REGARDING MY 1996 DODGE GRAND CARAVAN WHICH WAS REPAIRED ON JANUARY 25, 2001, BY MY MECHANIC WITH ONE STOP AUTO. I RECEIVED A TWO RECALL NOTICES (1) DATED 1/25/01 AND 10/27/01, IN WHICH I AM STILL GETTING THE SAME LETTER FOR RECALL FROM THEM. WHAT HAPPEN IS THAT I HAD FUEL UP AT A SERVICE STATION BACK ON JANUARY 24,2001 AND NOTICE GAS COMING OUT OF MY CAR AND I CALLED MY MECHANIC THAT EVENING AND HE TOLD ME (MECHANIC) TO BRING THE CAR DOWN THE NEXT DAY. I WENT TO THE SHOP AND THEY DISCOVERED THAT IT NEED A GAS TANK SENDING UNIT ASSY. UNIT AND IT WAS REPLACED THAT DAY. I RECEIVED A RECALL FROM DAIMLER CHRYSLER FOR THE REASON OF RING AROUND THE GAS TANK. I WROTE THEM A LETTER BECAUSE OF THE NATURE OF THE MATTER AND THEY RESPONSE TO ME THAT IT WAS NOT WHAT THE RECALL WAS FOR. I THEN WROTE THEM A LETTER AND THE RESPONSE THAT THE FACTS PRESENTED IN MY LETTER TO THEM THAT I HAD NOT MET THE REQUIRED CONDITIONS OF THE RECALL. SO, DAIMLER/CHRYSLER DECLINE MY REQUEST. IT COST ME $523.05 TO REPLACE THE UNIT.

NHTSA ID
10070500
Incident
Oct 15, 2001
Fuel system
Filed Jan 5, 2004

VEHICLE WAS TAKEN TO THE DEALER FOR A HEAVY FUEL SMELL ENTERING THE PASSENGER CABIN. DEALER/MECHANIC DETERMINED THAT FUEL WAS LEAKING FROM THE O-RINGS ON THE FUEL INJECTION SYSTEM. *AK

NHTSA ID
10053347
Incident
Jan 3, 2004
Mileage
70,000 mi
AirbagsFuel system
Filed Dec 8, 2003

NHTSA CAMPAIGN ID NUMBER : 02V293000 / WAS NEVER INFORMED ABOUT THIS RECALL. HAVE HAD VEHCILE LONG ENOUGH TO GET A RECALL THE WAS DONE IN THE YEAR 2000 ON SOME O-RINGS ON FUEL INJ RAILS AND INFORMED. WHY NOT ON THIS ONE? THE ORIG RECALL THAT I HAD FIXED AND WAS INFORMED WAS NHTSA CAMPAIGN ID NUMBER : 00V268000. *AK

NHTSA ID
10049438
Incident
Dec 8, 2003
Fuel systemExterior lighting
Filed Nov 14, 2003

NO ACCIDENTS YET. HEADLIGHTS HAVE FOGGY COATING ON THEM, WHICH WE HAVE LOW LIGHT VISIBILITY AT NIGHT. ALSO, WHEN FILLING UP TANK WITH GAS IT RUNS OUT WHEN COMPLETELY FULL. *LA

NHTSA ID
10046912
Incident
Jan 2, 2003
Mileage
125,000 mi
Fuel system
Filed Oct 22, 2003

VEHICLE SUFFERED THREE FUEL TANK FAILURES.*MR IN BETWEEN THE THREE FAILURES THE CONSUMER HAD THE VEHICLE IN THE REPAIR SHOP ON MULTIPLE OCCASIONS TO HAVE THE FUEL SYSTEM INSPECTED. BECAUSE THE SMELL OF FUEL WAS SO POWERFUL WINDOWS HAD TO BE CLOSED WHILE OPERATING THE VEHICLE. THE DEALER WAS NOTIFIED ABOUT THE DEFECTIVE FUEL PUMP ASSEMBLY AND REFUSED TO REIMBURSE THE CONSUMERS FOR REPAIRS MADE. PLEASE RESPOND PROMPTLY IN RESOLVING MATTERS. *CB

NHTSA ID
10044457
Incident
Jan 1, 1901
Mileage
46,411 mi
Fuel system
Filed Aug 22, 2003

CONSUMER RECEIVED RECAL 00V268000 REGARDING FUEL LEAKAGE. DEALER WAS CONTACTED IN JUNE ,AND THE PARTS WERE NOT AVAILABLE. THE DEALER WAS RECENTLY CONTACTED, AND THE PARTS WERE STILL NOT AVAILABLE. THE SMELL OF GASOLINE ENTERED THE PASSENGER CABIN WHICH THE CONSUMER SAID WAS RELATED TO THIS RECALL.*AK

NHTSA ID
10034328
Fuel system
Filed Aug 1, 2003

IN DECEMBER 2002 CONSUMER NOTICED FUEL LEAKING FROM THE FILLER VALVE. THE VEHICLE WAS TAKEN TO THE DEALER ON 1/30/2003 WHO REPLACED THE FILLER VALVE AND THE GAS TANK. THE CONSUMER FELLS THEY SHOULD BE REIMBURSED FOR THE EXPENSES. *AK *CB

NHTSA ID
10026334
Incident
Dec 1, 2002
Mileage
72,943 mi
Fuel system
Filed Jul 16, 2003

CONSUMER STATES THAT WHILE DRIVING AT ANY SPEED AND WITH NO WARNING CONSUMER CAN STRONGLY SMELL GAS FUMES INSIDE THE VEHICLE DEALER NOTIFIED. *AK

NHTSA ID
10029439
Incident
Jul 8, 2003
Fuel system
Filed May 21, 2003

THE CONSUMER DOESN'T KNOW WHEN THE FUEL TANK IS FULL OR EMPTY BECAUSE OF A FAULTY FAULTY SENSOR INSIDE THE GAS TANK. THE DEALER WAS NOTIFIED. *NLM

NHTSA ID
10020323
Incident
May 21, 2003
Fuel system
Filed Mar 31, 2003

THE RUBBER O-RINGS FAILED PRIOR TO RECALL NOTICE 00V-268. THE CONSUMER REQUESTED REIMBURSEMENT FOR THE REPAIRS. PH *NLM

NHTSA ID
10011614
Incident
Oct 24, 2002
Mileage
90,193 mi
AirbagsFuel system
Filed Mar 19, 2003

CLOCKSPRING FAILURE. ALSO, PERFORMED RECALL 895 REPAIRS OM FUEL RAIL SEAL. *AK

NHTSA ID
10011331
Fuel system
Filed Mar 4, 2003

THE SMELL OF FUEL FILLED THE VEHICLE WHILE BEING DRIVEN. THE CONSUMER STATED THAT THERE WERE PROBLEMS WITH THE FUEL PUMP. THERE WERE RECALLS THAT CORRESPONDED WITH THE CONSUMERS COMPLAINT(RECALL NUMBERS 99V216000, 00V268000). *NLM

NHTSA ID
10009800
Fuel system
Filed Mar 4, 2003

WHEN THE VEHICLES GAS TANK WAS FILLED, GAS LEAKED OUT ONTO THE GROUND. WHEN THE TANK WAS HALF FILLED THERE WAS NO LEAKAGE. *NLM

NHTSA ID
10009790
Fuel system
Filed Feb 7, 2003
Fire reported

WHILE BACKING UP, SMOKE BEGAN POURING FROM UNDERNEATH THE HOOD AND BURNED VAN COMPLETELY. PH

NHTSA ID
10006757
Mileage
160,000 mi
Fuel system
Filed Oct 23, 2002

WE ALSO HAVE GHOST WINDSHIELD WIPERS, HAVE HAD THE VAN RECALLED BECAUSE OF THE FUEL RAIL NOW WE HAVE TO WORRY THAT THE AIRBAG WILL DEPLOY. THESE CARS SUCK AND SHOULD BE TAKEN OFF THE ROAD. DT

NHTSA ID
768760

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .