RoadVitals

1999 Dodge Caravan Body & structure Problems

Owner-reported complaints naming the body or structure system, filed with NHTSA

Data refreshed

Body & structure reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
28
Latest Nov 25, 2014
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
5%
of 555 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
0
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
1

What this page shows

Reports naming the vehicle structure, frame, body panels, doors, hood and trim. Every record below is an owner-reported complaint about the 1999 Dodge Caravan submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 28 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming body or structure

The 25 most recent of 28, in the owner's own words

Body & structureEngineSteering
Filed Nov 25, 2014

TL* THE CONTACT OWNS A 1999 DODGE CARAVAN. WHILE OPERATING THE VEHICLE, THE MAIN DRIVE BELT WOULD DETACH FROM THE ENGINE AND THE POWER STEERING WOULD SUDDENLY STOP FUNCTIONING. THE STEERING WHEEL BECAME VERY DIFFICULT TO TURN. IN ADDITION, WHILE OPERATING THE VEHICLE, THE FRONT BUMPER WOULD SUDDENLY DETACH FROM THE VEHICLE AND FALL TO THE GROUND. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA ID
10660871
Incident
Aug 4, 2014
Body & structure
Filed Jul 13, 2013

WHILE REPLACING REAR BRAKE DRUMS IN MY GARAGE, IT BECAME NECESSARY TO JACK THE VEHICLE TO RAISE THE REAR LEFT SIDE AND REMOVE THE REAR LEFT WHEEL. I BROKE THE LUG NUTS LOOSE WHILE THE VEHICLE WAS ON THE GROUND, THEN, USING THE JACK SUPPLIED WITH THE VEHICLE, I FOLLOWED THE PROCEDURE OUTLINED IN THE OWNER'S MANUAL TO POSITION THE JACK IN THE RECOMMENDED LOCATION TOWARD THE LEFT REAR AT THE IDENTIFIED JACKING LOCATION. I RAISED THE VEHICLE JUST ENOUGH TO REMOVE THE WHEEL. AS I WAS SPINNING THE LUG NUTS OFF, THE CAR FELL OFF THE JACK. THIS OCCURRED BECAUSE RUST HAD COMPROMISED THE STRUCTURAL METAL AT THE JACKING LOCATION AND THE WEIGHT, WHILE THE CAR WAS BEING RAISED, CRUSHED THE WEAKENED STEEL. FORTUNATELY, I WAS NOT TOO CLOSE AND WAS NOT CAUGHT UNDER THE WHEEL OR OTHER BODY PART. UPON CLOSE INSPECTION IT BECAME APPARENT THAT THE STRUCTURE OF THE CAR, AT THE RECOMMENDED JACKING LOCATION, HAD BEEN SEVERELY COMPROMISED BY RUST. THE EXTENT OF THE RUST DAMAGE WAS NOT OBVIOUS UNTIL THE CAR FELL OFF THE JACK. AT THAT POINT THE PAINT WHICH HAD BEEN HIDING THE DAMAGE HAD FALLEN OFF AS THE STRUCTURAL STEEL UNDER IT COLLAPSED UNDER THE WEIGHT OF THE CAR. THERE IS ALSO A RUBBER PAD THAT CONTRIBUTED TO CONCEALMENT OF THE STRUCTURAL DAMAGE SINCE IT COVERED MOST OF THE DAMAGED AREA SURROUNDING THE STUD USED TO PROPERLY LOCATE THE TOP OF THE JACK. I BELIEVE THIS TO BE A SERIOUS SAFETY ISSUE THAT HAS THE POTENTIAL TO CAUSE INJURY TO ANYONE WHO FOLLOWS THE PROCEDURE OUTLINED IN CHRYSLER'S OWNER'S MANUAL. *TR

NHTSA ID
10524685
Incident
Jun 1, 2013
Mileage
148,000 mi
Body & structure
Filed Dec 3, 2012

DURING AN INSPECTION OF OUR VAN IT WAS NOTED THAT THE DRIVERS SIDE STRUT TOWER IS RUSTING THROUGH. AFTER LOOKING INTO THIS ISSUE ON LINE I NOTICED MANY CASES WITH EXACTLY THE SAME PROBLEM. I AM TRYING TO DETERMINE IF THERE IS ANY RECOURSE TO GET THIS CONDITION REPAIRED. ALSO I AM TRYING TO DETERMINE IF THERE IS SOME TYPE OF WARNING BEFORE THIS CONDITION FAILS RESULTING IN AN ACCIDENT. *TR

NHTSA ID
10487221
Incident
Dec 3, 2012
Mileage
123,000 mi
Body & structureSuspension
Filed Apr 27, 2012

THE LEFT HAND STRUT TOWER ON MY 1999 DODGE CARAVAN HAS ALMOST RUSTED THROUGH AND I WAS TOLD BY MECHANIC THAT IT IS NOT SAFE TO DRIVE. LOCAL DODGE DEALER SAID THIS IS NOT COVERED UNDER ANY WARRANTY OR RECALL AND THAT IT'S ONLY A COMESTIC PROBLEM. THEY WANT $2200 TO REPAIR WHICH IS MORE THAN VALUE OF VEHICLE. EVERYTHING I HAVE READ INDICATES THIS IS ABSOLUTELY A SAFETY ISSUE AND WOULD CAUSE A CRASH IF DRIVING WHEN THE STRUT TOWER COMPLETELY FAILS. WHY IS THERE NOT A RECALL FOR THIS WELL KNOWN AND DOCEMENTED SAFETY PROBLEM? *TR

NHTSA ID
10456668
Incident
Apr 24, 2012
Mileage
189,900 mi
Body & structureSuspension
Filed Mar 4, 2011

STRUT TOWER CORROSION. *TR

NHTSA ID
10386470
Incident
Jan 18, 2011
Body & structure
Filed Jul 31, 2010

1999 DODGE CARAVAN, SHOCK TOWER RUST, THIS IS NOT JUST COSMETIC RUST, THIS IS SERIOUS STRUCTURAL PROBLEM WHERE THE SUSPENSION CAN FAIL BY BREAKING UP THROUGH THE SHOCK TOWER AND COLLAPSE THE FROM END OF THE VEHICLE. THIS IS A DEFECT BY CHRYSLER AND THEY SHOULD PAY FOR THE REPAIR. I HAVE TWO DODGE CARAVANS AND BOTH HAVE THE SAME SHOCK TOWER RUST PROBLEMS. EVEN THE DODGE DEALERS KEEP MANY REPAIR KITS IN STOCK BECAUSE OF THE LARGE DEMAND. AS THE DODGE CARVANS GET OLDER, THERE WILL BE AN INCREASED NUMBER OF FAILURES AND POSSIBLE SAFETY ISSUES. THE VEHICLES ARE ONLY 10 YEARS OLD, AND HAVE THIS TYPE OF PROBLEM IS JUST WRONG. *TR

NHTSA ID
10346473
Incident
Jul 28, 2010
Mileage
140,000 mi
Body & structure
Filed Jul 18, 2010

1999 DODGE CARAVAN. STRUT TOWERS RUSTED OUT NOT ONLY THE CAP BUT THE WHOLE TIRE ON THE DRIVER SIDE. IF THIS SHOULD FAIL IT COULD BE DISASTROUS. I JUST NOTICED THIS A WEEK OR SO AGO. *TR

NHTSA ID
10343872
Incident
Jul 1, 1999
Body & structure
Filed Jun 17, 2010

TL* THE CONTACT OWNS A 1999 DODGE CARAVAN. HE STATED THAT THE VEHICLE LIFT GATE HANDLE RUSTED CAUSING THE REAR DOOR NOT TO OPERATE. THE VEHICLE WAS NEITHER DIAGNOSED NOR REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 144,000. UPDATED 10/27/10. *LJ

NHTSA ID
10336792
Incident
May 28, 2010
Mileage
144,000 mi
Body & structureSuspension
Filed Mar 11, 2010

BOTH STRUT TOWER CAPS RUSTED OUT. *TR

NHTSA ID
10318799
Incident
Mar 11, 2010
Mileage
130,000 mi
Body & structure
Filed Feb 20, 2010

VEHICLE SHOCK TOWERS RUSTING AWAY. FAILURE OCCURS IN MOST OF THESE VEHICLES. VEHICLE IS RENDERED UNSAFE AND COULD CAUSE BODILY HARM TO OCCUPANTS IF CATASTROPHIC FAILURE OCCURS. *TR

NHTSA ID
10312357
Incident
Feb 16, 2010
Mileage
150,000 mi
Body & structureSuspension
Filed Jun 1, 2009

TL*THE CONTACT OWNS A 1999 DODGE CARAVAN. THE CONTACT STATED THAT THE BODY OF THE VEHICLE WAS SEPARATING FROM THE STRUT MOUNTS. HE FEELS THAT THE STRUT MOUNTS WILL DETACH SOON AND CAUSE THE VEHICLE TO CRASH. THE CURRENT AND FAILURE MILEAGES WERE 155,000. UPDATED 06/08/09 *BF UPDATED 06/09/09.*JB

NHTSA ID
10272594
Incident
May 30, 2009
Mileage
155,000 mi
Body & structureSuspension
Filed Apr 20, 2009

THE STRUT TOWER ON THE DRIVER'S SIDE OF MY 1999 DODGE CARAVAN HAS COMPLETELY RUSTED OUT, CAUSING THE STRUT TO BURST THROUGH INTO THE ENGINE COMPARTMENT BELOW THE WINDSHIELD. A AUTO BODY REPAIR MAN SAID THIS IS A VERY SERIOUS STRUCTURAL AND SAFETY ISSUE. IN RESEARCHING A FIX FOR THIS PROBLEM, I DISCOVERED THAT HUNDREDS OF DODGE CARAVAN, TOWN AND COUNTRY, AND PLYMOUTH VOYAGER MODELS WERE SUSCEPTIBLE TO THIS DANGEROUS ENGINEERING FAILURE. *TR

NHTSA ID
10266145
Incident
Oct 24, 2008
Mileage
130,000 mi
Body & structure
Filed Apr 6, 2009

FRONT TWO (2) RUSTED STRUT TOWERS. *TR

NHTSA ID
10264222
Incident
Feb 13, 2009
Body & structure
Filed Feb 12, 2009

RUSTING STRUT TOWERS CAUSING STRUCTURAL DAMAGE. *TR

NHTSA ID
10258457
Incident
Jan 1, 2007
Body & structure
Filed Jul 11, 2008

CORRODED STRUT TOWER ON DRIVER'S SIDE 1999 DODGE CARAVAN. MECHANIC SAYS THIS IS A VERY COMMON PROBLEM FOR 1998-1999 MODEL YEARS. BULLETIN 23-044-02 DESCRIBES THE PROBLEM AS "COSMETIC." MECHANIC SAYS REPAIR (USING CHRYSLER REPAIR KIT) SHOULD RUN $350-450 USD. IF CHRYSLER IS AND HAS BEEN AWARE OF THIS "SAFETY RELATED" ISSUE FOR SO LONG, WHY ARE THEY NOT RESPONSIBLE FOR THE REPAIR. I BELIEVE THIS SHOULD BE A RECALL ITEM FOR THE MANUFACTURER. *TR

NHTSA ID
10234013
Incident
Jul 7, 2008
Mileage
65,000 mi
Body & structure
Filed Mar 14, 2008

I HAVE A 1999 DODGE CARAVAN IN WHICH THE STRUT HOUSING IS RUSTING OUT. I INQUIRED ABOUT IT SOME TIME AGO BUT DODGE DID NOT HAVE A FIX. THIS PROBLEM IS A COMMON OCCURRENCE WITH THIS VEHICLE . IT IS NOW AT THE POINT WHERE IT WILL PUNCH THROUGH AND CAUSE THE CAR TO CRASH ON THE RIGHT SIDE OF THE CAR. *TR

NHTSA ID
10221206
Incident
Mar 14, 2008
Mileage
85,000 mi
Body & structure
Filed Feb 5, 2008

DRIVER'S SIDE STRUT TOWER HAS RUST, WHICH EVENTUALLY COULD RESULT IN SUSPENSION-STRUT FAILURE AND LOSS OF CONTROL WHILE DRIVING. PICTURES AVAILABLE. *TR

NHTSA ID
10217053
Incident
Oct 15, 2007
Mileage
87,500 mi
Body & structure
Filed Oct 23, 2007

I WAS DRIVING SLOWLY THROUGH THE LOCAL MEIJER'S PARKING LOT WHEN I HIT A POTHOLE. THIS WOULD NOT NORMALLY BE A CATACLYSMIC EVENT BUT THIS TIME THE STRUT TOWER COLLAPSED ALLOWING THE WHEEL TO HIT THE INNER FENDER. I WAS TRAVELING AT LESS THAN 10 MPH SO THERE WERE NO INJURIES BUT IF THIS WERE TO HAVE HAPPENED AT HIGHWAY SPEEDS DEATH WOULD BE GUARANTEED. THERE IS NO REASON FOR ANY VEHICLE LESS THAN 10 YEARS OLD TO HAVE THE DEGREE OF STRUCTURAL RUST THAT THIS VAN HAS. I HAVE SINCE SEEN MANY MORE VANS WITH THE SAME STRUCTURAL ISSUES AS MINE. *JB

NHTSA ID
10206721
Incident
Sep 12, 2007
Mileage
117,785 mi
Body & structureSuspension
Filed Sep 18, 2006

CORROSION ON TOP OF STRUT TOWERS CAUSING STRESS CRACKS. *JB

NHTSA ID
10168557
Incident
Jul 1, 2006
Mileage
80,000 mi
Body & structure
Filed Feb 16, 2005

THE CONSUMER TOOK THE VEHICLE IN FOR LEAKAGE UNDER THE MOTOR. HOWEVER, HE FOUND THAT THE HOUSING WAS BROKEN. *NM *SC

NHTSA ID
10108552
Incident
Jan 1, 2005
Mileage
42,000 mi
Body & structure
Filed Feb 16, 2005

WHILE DRIVING AT ANY SPEED, THE INSIDE HEADLINER FELL DOWN ONTO THE CONSUMER. THE DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK *SC *JB

NHTSA ID
10103166
Incident
Oct 28, 2004
Mileage
87,000 mi
Body & structure
Filed Jun 15, 2004

WHILE VEHICLE WAS BEING SERVICE AND THE TECHNICIAN NOTICED THE LEFT STRUT BODY HAS A CRACK AND FRAME WAS RUSTED DUE TO THIS PROBLEM. PLEASE PROVIDE FURTHER INFORMATION. *LA

NHTSA ID
10079282
Incident
Jun 15, 2004
Body & structure
Filed Mar 11, 2003

THE SLIDING DOOR OPENS WHILE DRIVING, IT SEEMS TO OPEN WHEN DRIVING OVER BUMPS IN THE ROAD.*JB

NHTSA ID
10010305
Incident
Aug 1, 2002
Mileage
19,000 mi
Body & structureBrakesDriver assistance+5 more
Filed Oct 13, 2000

CONSUMER STATES THAT ENGINE MAKES LOUD NOISE AND IT IDLES ERRATICALLY, VEHICLE HAS STALLED WHILE TRAVELLING 60 MPH, ON ONE OCCASION, DEALER FOUND THAT A PISTON HAD FAILED, HOWEVER PROBLEM STILL EXIST. BRAKES SQUEALED, DEALER CLEANED AND SANDED PADS AND ROTORS. VEHICLE SHOOK AT SPEEDS ABOVE 70 MPH, DEALER BALANCED AND ROTATED TIRES. CONSUMER SMELLED STRONG ODORS THROUGH THE VENTILATION SYSTEM. PASSENGER SIDE SLIDING DOOR INOPERABLE. ALTERNATOR BELT CAME APART. ACCELERATOR RATTLES. VEHICLE EXPERIENCES DECELERATION. CARPET BUCKLES. *SLC

NHTSA ID
872946
Incident
Jul 13, 1999
Body & structureInterior & seatsPowertrain (other)+1 more
Filed Nov 23, 1999

FRAME IS BENT/ REAR AXLE IS OFF BY 30 DEGREE, AND TRANSMISSION IS GOING OUT, CAUSING THE VEHICLE TO STALL.THERE IS A LOUD KNOCKING NOISE COMING FROM THE VEHICLE. ALSO, REAR TAILGATE WILL NOT OPEN. DEALER CAN'T DETERMINE THE CAUSE. *AK

NHTSA ID
850720
Incident
Sep 16, 1999

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .