RoadVitals

1989 Ford Aerostar Engine Problems

Owner-reported complaints naming the engine system, filed with NHTSA

Data refreshed

Engine reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
23
Latest Mar 3, 2003
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
9%
of 260 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
11
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
1

What this page shows

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components. Every record below is an owner-reported complaint about the 1989 Ford Aerostar submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 23 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming engine

Shown in the owner’s own words, exactly as filed

Engine
Filed Mar 3, 2003

WE OWE A 1989 FORD AEROSTAR MINI-VAN THE LONG EDITION. WE HAVE HAD IT A LITTLE OVER YEAR. WE HAVE BEEN HAVING A SERIOUS PROBLEM WITH THIS VECHICLE STALLING WHEN DRIVING ON THE HIGHWAY TO AND FROM WORK. IT HAPPENS A LOT MORE OFTEN WHEN IT IS COLD AS OPPOSED TO WHEN IT IS WARMER. *JB

NHTSA ID
10008358
Incident
Mar 1, 2003
Engine
Filed Oct 19, 2000

WHEN TRAVELING A LONG WAY VEHICLE GETS OVERHEATED AND VEHICLE WILL SHUT OFF WITH PRIOR NOTICED. THE DEALERSHIP WILL BE NOTIFIED. *AK

NHTSA ID
873425
Incident
Jan 1, 1998
Engine
Filed Jan 27, 2000
Fire reported

WHILE DRIVING ON THE FREEWAY CONSUMER STOPPED. THEN, WHEN CONSUMER WAS TALKING OUTSIDE OF VEHICLE, SMOKE AND FIRE WAS COMING FROM THE ENGINE. IN ABOUT 5-10 MINUTES THE VEHICLE BURNED DOWN. CAUSE UNKNOWN. *AK *ML

NHTSA ID
855660
Incident
Jan 20, 2000
Engine
Filed May 27, 1999

CRANKSHAFT PULLEY FELL OFF ENGINE. MJS

NHTSA ID
545793
Incident
May 18, 1999
ElectricalEngine
Filed May 21, 1999
Fire reported

DRIVING APPROXIMATELY 30 MPH VEHICLE STALLED IN ROADWAY. OPENED HOOD AND OBSERVED FIRE IN TOP CENTER REAR OF ENGINE COMPARTMENT. WAS UNABLE TO EXTINQUISH FIRE, RESULTING IN TOTAL DESTRUCTION OF VEHICLE. *AK

NHTSA ID
706738
Incident
May 18, 1999
Engine
Filed Feb 16, 1999
Fire reported

POSSIBLE ENGINE FAILURE CAUSING VEHICLE FIRE. (ATTORNEY FOR CONSUMER).

NHTSA ID
543920
Incident
Dec 27, 1997
EngineVisibility
Filed Feb 12, 1999

WHEN DRIVING VEHICLE WAS OVERHEATING.CONSUMER HAD HEATER CORE/RADIATOR AND WATER PUMP REPLACED.CONSUMER HAD TO HAVE VEHICLE SERVICED FOUR TIMES . *AK

NHTSA ID
834783
Incident
Sep 4, 1997
EngineFuel system
Filed Feb 9, 1999

DEALER REPAIRED VEHICLE AND REPLACED GASKETS AND OTHER PARTS. HOWEVER, WHEN DRIVING AT ANY SPEED VEHICLE STALLED. ALSO, DEALER REPLACED THE GAS TANK, AND GAS WAS STILL OVERSPILLING FROM TANK. DEALER HAD TO FIX THE GAS TANK AGAIN. VEHICLE IS CURRENTLY IN REPAIR SHOP FOR OTHER REPAIR PROBLEMS, AND DEALER REFUSES TO REPAIR VEHICLE. *AK

NHTSA ID
834636
Incident
Jul 16, 1998
Engine
Filed Feb 5, 1999
Fire reported

IN THE ENGINE COMPARTMENT A COMPONENT BROKE, CAUSING A FUEL LEAK IN THE ENGINE, RESULTING IN A FIRE. PLEASE PROVIDE FURTHER INFORMATION. *AK

NHTSA ID
834549
Incident
Nov 23, 1998
BrakesEngineTransmission
Filed Jan 11, 1999

WHEN DRIVING AT ANY SPEED THE VEHICLE STALLS. ALSO, VEHICLE GETS STUCK WHEN CHANGING GEARS. BRAKES MAKE A VERY LOUD NOISE ,AND THE CONSUMER HAD BRAKES REPLACED. DEALER CAN'T DETERMINE THE PROBLEM. *AK

NHTSA ID
833359
Incident
Sep 24, 1994
Body & structureBrakesDriver assistance+8 more
Filed Dec 11, 1998

CONSUMER REPORTING AN ONGOING PROBLEM WITH ENGINE ACCELERATION INTERMITTENTLY APPROXIMATELY SIX MONTHS. PROBLEM STILL OCCURRING. DEALER WAS NOTIFIED AND REPAIRS/INSPECTION WAS MADE CONTINUALLY, BUT THE PROBLEM WAS NEVER RESOLVED. *AK CONSUMER STATES VEHICLE IS EXPERIENCING ELECTRICAL PROBLEMS AND CAN SMELL SOMETHING LIKE WIRES BURNING, CONSUMER STATES THAT THE RADIO, FAN BLOWER, AND DASH LIGHTS GO ON AND OFF, AT TIMES THE RADIO WILL NOT WORK AT ALL, BATTERY FAILED AND WAS REPLACED, LOW OIL SENSOR FAILED AND WAS REPLACED. VEHICLE HAS EXPERIENCED SEVERAL BRAKE PROBLEMS, BRAKES PULSATE, MASTER CYLINDER LEAK, PROPORTIONING VALVE LEAK, BRAKES GRAB, AND WERE NOT STOPPING THE VEHICLE. SEVERAL ENGINE RELATED PROBLEMS, CONSUMER STATES THE ENGINE WAS NOISY, OIL WAS LEAKING FROM BOTH SIDES OF ENGINE, THE THERMOSTAT, GASKET SEAL, MAIN SEAL, REAR MAIN SEAL, PAN GASKET, BELTS, AND OTHER ENGINE COMPONENTS HAVE BEEN REPLACED. THE LEFT DOOR CORRODED AND RUSTED. FUEL FILTER WAS REPLACED, EXHAUST SYSTEM WAS REPLACED, IAC AND THROTTLE BODY WERE REPLACED, CONSUMER STATES SHE WOULD HAVE TO CONSTANTLY KEEP FOOT ON BRAKE DUE TO HIGH RPMS AND LOUD WHINING, CONSUMER STATES VEHICLE WOULD ACCELERATE SUDDENLY IF FOOT WERE OFF THE BRAKE, THERE WERE TIMES WHEN THE BRAKES WERE NOT STOPPING VEHICLE. RIGHT FRONT TIRE SEPARATED, CAUSING STEERING WHEEL TO WOBBLE, FRONT BEARING NEEDED PACKED, RIGHT REAR AXLE WAS LOOSE. DIFFERENTIAL CARRIER ASSEMBLY WAS OUT, CAUSING A LOUD TICKING AND THUD NOISE. AIR CONDITIONER WAS BLOWING HOT AIR, THE HEATER MODE SELECTOR IS SLOW TO RETURN FROM THE VENT WHEN CHANGED. OUTER TIE ROD ENDS NEEDED REPLACED. *SLC

NHTSA ID
832189
Incident
Jan 20, 1998
ElectricalEngineVisibility
Filed Jun 24, 1998

OIL PAN FAILED.

NHTSA ID
604700
Engine
Filed Apr 25, 1998
Fire reported

VAN BURST INTO FLAMES SHORTLY AFTER BEING DRIVEN WHILE PARKED WITH ENGINE OFF.

NHTSA ID
534781
Incident
Apr 20, 1998
BrakesEngine
Filed Apr 28, 1997
Fire reported

THE VEHICLE'S ENGINE CAUGHT FIRE.

NHTSA ID
516759
Engine
Filed Mar 11, 1997
Fire reported

VEHICLE FIRE.

NHTSA ID
515617
Incident
Mar 6, 1997
Engine
Filed Oct 9, 1996
Fire reported

THE VEHICLE ENGINE CAUGHT FIRE WHILE TRYING TO START THE VEHICLE. PLEASE DESCRIBE. *AK

NHTSA ID
803385
BrakesElectricalEngine+1 more
Filed Aug 22, 1996
1 injury reported

SEAT BACK BROKE IN REAR END COLLISION.

NHTSA ID
507798
Incident
Apr 3, 1996
Engine
Filed Jul 1, 1996
Fire reported

ENGINE COMPARTMENT FIRE.(MINNEAPOLIS POLICE DEPARTMENT)

NHTSA ID
505819
Incident
May 1, 1996
ElectricalEngine
Filed Jun 28, 1996
Fire reported

WHILE PARKED IN GARAGE THE AUTO JUST BURST INTO FLAMES AND BURNED COMPLETELY UP. *AK *JB

NHTSA ID
986323
Incident
Jun 8, 1996
BrakesEngineSteering+1 more
Filed Jun 3, 1996

REPLACED FRONT BRAKES. *AK

NHTSA ID
504960
Incident
May 26, 1994
Engine
Filed Apr 26, 1996

WHILE DRIVING, ENGINE SUDDENLY MADE POPPING NOISE, WITHIN MINUTES, OVERHEATED AND STOPPED; WATER HOSE DISCONNECTED, COOLANT SPREAD, ENGINE REPLACED. *AK

NHTSA ID
983636
Incident
Apr 7, 1996
Engine
Filed Aug 1, 1995
Fire reported

VEHICLE FIRE. *AW

NHTSA ID
484796
Incident
Jul 2, 1995
Engine
Filed Jun 24, 1995

CRANKSHAFT PULLEY FELL OFF ON HIGHWAY. *AW

NHTSA ID
485608
Incident
May 31, 1995

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .