RoadVitals

1989 Ford Aerostar

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
260
Latest Oct 3, 2006
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
6
Latest Aug 11, 1998
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
9
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
104
24 injuries, 4 deaths reported

Overview

Our database contains 260 NHTSA owner-reported complaints for the 1989 Ford Aerostar, most frequently naming the electrical, fuel system and seat belts categories. 6 safety recalls have been issued covering this model year; 9 NHTSA investigations name it; and 34 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

6 campaigns cover this model year

View all 6

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
98V190000

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

Aug 11, 1998
140,000 units potentially affected
The defect: VEHICLE DESCRIPTION: MINI VANS ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE FOLLOWING STATES: ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA (10 SOUTHERN COUNTIES OF LOS ANGELES, ORANGE, SAN BERNADINO, SAN DIEGO, RIVERSIDE, VENTURA, SANTA BARBARA, SAN LUIS OBISPO, IMPERIAL, AND KERN), FLORIDA, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NEVADA (CLARK COUNTY), OKLAHOMA, SOUTH CAROLINA, AND TEXAS, AND IN THE U.S. TERRITORIES COVERED BY THE FEDERAL STATUTES. THE UPPER PORTION OF THE FUEL TANK CAN DEVELOP SMALL CRACKS DUE TO EXTENDED EXPOSURE TO VERY HIGH AMBIENT TEMPERATURES. FUEL VAPOR OR LEAKAGE COULD OCCUR AT THESE CRACKS.
The risk: IF AN IGNITION SOURCE IS PRESENT, A FIRE COULD RESULT.
The remedy: DEALERS WILL REPLACE THE FUEL TANK, REGARDLESS OF MILEAGE, THROUGH MARCH 31, 2002. THIS COVERAGE WILL ONLY BE FOR STRUCTURAL CRACKS AT THE TOP OF THE TANK AND WILL NOT INCLUDE OTHER DAMAGE CAUSED BY AN ACCIDENT OR ROAD DEBRIS.
FORD MOTOR COMPANYManufacturer number 98M03View on NHTSA.gov
98E010000

SERVICE BRAKES, AIR:DISC:ROTOR

Apr 8, 1998
23,500 units potentially affected
The defect: EQUIPMENT DESCRIPTION: AFTERMARKET BRAKE ROTORS FOR USE ON CERTAIN FORD AND MAZDA TRUCKS. CRACKED CASTINGS CAUSED CRACKS TO APPEAR ON THE OUTER DIAMETER OF THE ROTOR HAT OR AROUND THE STUD HOLE.
The risk: LOSS OF BRAKING CAN RESULT.
The remedy: AIMCO WILL REIMBURSE CONSUMERS/INSTALLERS FOR THE COST OF REPLACEMENT ROTORS AND INSTALLATION. CONSUMERS ARE REQUESTED TO RETURN TO THE LOCATION WHERE THE ROTORS WERE ORIGINALLY PURCHASED/INSTALLED FOR REPLACEMENT.
AIMCO PRODUCTS INC.View on NHTSA.gov
96V071000

ELECTRICAL SYSTEM:IGNITION

Apr 25, 1996
7,900,000 units potentially affected
The defect: THE IGNITION SWITCH COULD EXPERIENCE AN INTERNAL SHORT CIRCUIT.
The risk: THIS CONDITION COULD CAUSE OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN AREA OF THE VEHICLE.
The remedy: DEALERS WILL REPLACE THE IGNITION SWITCH.
FORD MOTOR COMPANYView on NHTSA.gov

Safety investigations

NHTSA inquiries naming this vehicle. An investigation is not a finding of a defect.

EA96030ClosedEngineering Analysis

CRACKED FUEL TANKS

Opened Dec 20, 1996
Closed Aug 13, 1998

CRACKED FUEL TANKS ARE LEAKING FUEL

VEHICLE SPEED CONTROL:LINKAGESLed to recall 98V190000
PE96050ClosedPreliminary Evaluation

CRACKED FUEL TANKS

Opened Aug 6, 1996
Closed Dec 20, 1996

CRACKED FUEL TANKS ARE LEAKING FUEL

VEHICLE SPEED CONTROL:LINKAGES
EA94025ClosedEngineering Analysis

SEAT BELT BUCKLE FAILURE

Opened Jul 19, 1994
Closed Sep 30, 1997

There is no summary currently available

SEAT BELTS:FRONT:BUCKLE ASSEMBLY
PE94021ClosedPreliminary Evaluation

SEAT BELT BUCKLE FAILURE

Opened Mar 4, 1994
Closed Jul 19, 1994

There is no summary currently available

SEAT BELTS:FRONT:BUCKLE ASSEMBLY

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

View all 260
Electrical
Filed Oct 3, 2006
Fire reported

MY FORD AEROSTAR CAUGHT FIRE LAST NIGHT FOR NO APPARENT REASON. MY DAUGHTER HAD RETURNED FROM SCHOOL AND PARKED IT IN THE DRIVEWAY. APPROXIMATELY 2 HOURS LATER, A NEIGHBOR RANG THE DOOR BELL AND FRANTICALLY SAID "YOUR VAN IS ON FIRE". WE CALLED 911 AND THE FIRE DEPARTMENT WAS THERE WITHIN 3 MINUTES TO PUT IT OUT. *JB

NHTSA ID
10169816
Incident
Oct 2, 2006
Mileage
155,000 mi
Brakes
Filed Aug 6, 2006

BRAKE LINE NEXT TO GAS TANK FAILED ON HIGHWAY, BRAKING ABILITY WAS GREATLY REDUCED. *JB

NHTSA ID
10164625
Incident
Aug 5, 2006
Mileage
244,000 mi
Electrical
Filed Oct 26, 2005

DT: THE CONTACT RECEIVED NHTSA RECALL 96V071000 CONCERNING THE IGNITION SWITCH. WHEN HE CONTACTED FORD, THEY COULD NOT FIND THE VIN. THIS STARTED A COUPLE OF MONTHS AGO. THE SWITCH STARTED TO COME APART, CAUSING THE VEHICLE NOT TO START. HE REPAIRED IT HIMSELF, AND IT IS CURRENTLY WORKING.*AK UPDATED 12/27/2005. *NM

NHTSA ID
10140845
Incident
Aug 30, 2005
Mileage
208,000 mi
BrakesDriver assistance
Filed Nov 3, 2004
Crash reported1 injury reported

THE CONSUMER STATED THAT BACK IN 1998 SHE HAD A ACCIDENT WITH HER FORD AEROSTAR. SHE STATED THAT WHEN SHE PULLED INTO A PARKING SPACE AND HIT THE BRAKES, THE VEHICLE SURGED FORWARD AND HIT A BUILDING. SHE SAID SHE HAD THE VEHICLE TOWED TO THE DEALER WHO STATED THAT THEY THOUGHT THE PROBLEM WAS A FAULTY IDLE AIR CONTROL. SHE SAID IT WAS REPAIRED AND SHE TOOK THE PART AND SENT IT TO THE MANUFACTURER. NOW THE PROBLEM HAS COME UP AGAIN AND SHE WAS ASKED TO BE A WITNESS, BECAUSE SOMEONE WAS KILLED, WHEN THEIR VEHICLE DID THE SAME THING. *JB IT WAS DETERMINED THAT THE THROTTLE AIR BY PASS VALVE ASSEMBLY WAS NOT ONE OF FORD'S PARTS.

NHTSA ID
10097085
Incident
Jul 29, 1998
Mileage
102,371 mi
Fuel system
Filed Mar 11, 2004

NHTSA RECALL 98V190000 CONCERNING FUEL SYSTEM STORAGE TANK ASSEMBLY: CONSUMER INTERMITTENTLY SMELLED A STRONG ODOR OF GASOLINE ON THE OUTSIDE OF THE VEHICLE. T CONSUMER EXAMINED THE GAS TANK AND FOUND THAT FUEL WAS LEAKING FROM THE TOP OF THE TANK WHEN IT WAS FULL. MANUFACTURER CLAIMED THAT THIS VEHICLE WAS NOT A PART OF THE RECALL.*AK

NHTSA ID
10063044
Incident
Nov 18, 2003
Mileage
175,000 mi
Fuel system
Filed Nov 3, 2003

THE MANUFACTURER WAS REFUSING TO HONOR RECALL 98V190000 FOR FUEL TANK CRACKS BECAUSE THE WARRANTY PERIOD ENDED. *AK

NHTSA ID
10046209
Mileage
160,000 mi
Engine
Filed Mar 3, 2003

WE OWE A 1989 FORD AEROSTAR MINI-VAN THE LONG EDITION. WE HAVE HAD IT A LITTLE OVER YEAR. WE HAVE BEEN HAVING A SERIOUS PROBLEM WITH THIS VECHICLE STALLING WHEN DRIVING ON THE HIGHWAY TO AND FROM WORK. IT HAPPENS A LOT MORE OFTEN WHEN IT IS COLD AS OPPOSED TO WHEN IT IS WARMER. *JB

NHTSA ID
10008358
Incident
Mar 1, 2003
Fuel system
Filed Oct 10, 2002

CONSUMER STATES THAT THERE IS A CRACK IN THE FUEL TANK WHICH IS NOT ALLOWING THE CONSUMER TO FILL UP A FULL TANK OF GAS. CONTACTED DEALER AND THE DEALER STATED THAT THE WARRENTY PERIOD FOR THE RECALL HAS EXPIRED. MR

NHTSA ID
8020576
Incident
Sep 2, 2002

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

01156

VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE

SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC

01157

INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC

01124

ENGINE AND ENGINE COOLING:ENGINE

ON SOME VEHICLES, ENGINE OIL MAY CONTINUE TO LEAK FROM THE ENGINE OIL PAN GASKET AREA AFTER AN ENGINE OIL PAN GASKET REPAIR HAS BEEN PERFORMED. *TT

002310

POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES

SUBJECT REGARDING CONTAMINATION FROM PRIOR TRANSMISSION CONCERNS OR EXCESS WEAR MAY BE TRAPPED IN THE TRANSMISSION FLUID COOLING SYSTEM. *TT

0015

POWER TRAIN:AUTOMATIC TRANSMISSION

INFORMATION REGARDING THE NEW TRANSMISSION COOLER FLUSHER- SERVICE TIP. *MJS

99222

ELECTRICAL SYSTEM:WIRING

SUBJECT ON A WIRE HARNESS TERMINAL REPAIR KIT AVAILABLE FOR REPAIRING ELECTRICAL WIRING HARNESSES. *TT

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Ford Aerostar by model year
YearComplaintsRecallsInvestigationsIssue Index
2000600—
1999700—
1998400—
1997635259.7
19961046260.5
19951577365.5
19942575566.7
19933744566.4
19923175566.5
19912234271.0
19901957574.3
1989Viewing2606975.6
198817751270.9
198711452075.3
19865391775.7
1985002—
1984000—
1976000—

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.