2025 Ford Maverick Hybrid

*** VEHICLE FIRE RISK *** Drivers dash tweeter started smoking and the dash became hot to the touch near the windshield. Smelled something electrical burning. Smoke stain on LWR LH windshield corner. Removed key. Exited vehicle and heard static from drivers door speaker. Entered car, re-started vehicle and static from the one-speaker-only did not stop. Removed key, exited vehicle, and the drivers door speaker was still emitting static sound. About 15 minutes later, the static sound stops and vehicle operates "normal" except for missing/low "high-frequency" on LH side. Suspect that the tweeter was exposed to full 12 volt power unregulated. Fire risk was high. Dash made an "alarm noise" beeping loudly (when this event occurred). 2025 Maverick XL AWD Hybrid Truck has approximately 29,000 miles on odometer.

NHTSA ID

11756848

Incident

Aug 9, 2026

I bought the vehicle new and after 15,000 miles my electric brake booster is making a noise when I depress the brake pedal. I am concerned the internal mechanism will fail and I will lose the brake booster. The dealer is dismissing it as a normal noise. I have a few friends that have had the same issue and their dealers replaced the electric brake booster and the problem went away.

NHTSA ID

11756013

Incident

Jul 24, 2026

Structural metal had improper coating that allows for rust. As this rust continues it will weaken the structural components of the truck

NHTSA ID

11751548

Incident

Jul 18, 2026

While using the Auto Hold feature and stopped at a light, the truck went forward on its own - then made a loud clunk noise. Turned Auto Hold off and brought truck to Ford Service Dept. They could not find the problem.

NHTSA ID

11747529

Incident

Jun 14, 2026

The car has extreme vibration almost like speed wobbles when accelerating. Difficult to steer particularly if accelerating to change lanes. Appears the cv axles / have gone bad. Shocked there is not an active recall for the 2023 model year given the amount of reports of similar issue I have found online.

NHTSA ID

11742730

Incident

Jun 4, 2026

The contact called on behalf of her son who owned a 2025 Ford Maverick. The contact stated while her son was driving at an undisclosed speed, the vehicle became difficult to maneuver and her son loss control of the vehicle causing the front passenger side corner of the vehicle to crash into another vehicle; No further information was available. It was unknown if any warning lights were illuminated. The vehicle was pronounced totaled at the scene. The contact stated her son was pronounced dead at the scene and the driver of the other vehicle was in critical condition however, the injuries were unknown. A police report was filed. The contact did research and was made aware of NHTSA Campaign Number: 26V340000 (Suspension) however, the VIN was not included. The manufacturer was not notified of the failure. The failure mileage was approximately 11,460.

NHTSA ID

11742701

Incident

May 23, 2026

I have been having issues with the vehicles audio speakers for a few months now, having random momentary bursts of full volume static noise, as well as sometimes consistent static noise that doesn’t stop for up to 30 mins even after the vehicle is turned off. On 5/21/26 this happened once again, turning vehicle off didn’t work. The static sound stayed playing even after the truck was turned off completely. I proceeded on my route to my destination when I smelled electrical burning smell, suddenly the front left driver speaker on the dashboard sparked and saw small flash of flames and smoke started rolling from the speaker itself. The sound of static continued and the smoke kept going for about 10 mins before the speaker stopped and then the smoke stopped. I towed the vehicle to the ford dealership where I bought it brand new last year, they are currently evaluating it to see what happened and if it is a manufacture issues. None of The speakers or any other part of this vehicle has been altered in any way at all, no aftermarket parts, of anything. Original OEM. Alll prior recalls are up to date, I was not hurt thankfully. Online there is other reports of speaker and sound amp issues with this model but see no recalls on it.

NHTSA ID

11739451

Incident

May 21, 2026

Pressed brake pedal and vehicle did not stop. Then vehicle came to an abrupt stop after brakes floored for several seconds. Felt like the brakes locked up. Display flashed E-Brake.

NHTSA ID

11737936

Incident

May 5, 2026

For Various Ford and Lincoln vehicles, if diagnostics lead to the replacement of the front seat cushion cover J-clips, lower-level service parts are now available. Use service part W709919-S901 if the J-clip is completely detached from the seat cover and W715386-S424 if the clip is still partially attached. It is not necessary to replace the seat cover if only the J-clip is separating from the cover. Refer to PTS Home > Technical Assistance > Technical Support Videos > Section 501- Body and Paint > Seat J-Clips. For claiming, use causal parts from list below and labor operations 63100A and 63100A5. Causal Parts for claiming: Bronco/Bronco Sport/Escape/Explorer/Expedition/Navigator: 7862900 or 7862901 F-150/F-Super Duty: 1562900 or 1562901 Ranger/Maverick: 6062900 or 6062901

Customer Satisfaction Program 25M03 Certain 2020-2025 Model Year Escape, 2021-2025 Model Year Corsair and 2022- 2025 Model Year Maverick Vehicles equipped with a 2.5L Hybrid or Plug-In Hybrid engine - Exhaust Gas Recirculation (EGR) Differential Pressure Sensor Replacement, if Required After Dealer Evaluation

The instrument panel cluster (IPC) in 2023-2026 Escape and 2025-2026 Maverick hybrid vehicles has a power gauge section on the left side of the display. This power gauge section has a white or gray engine icon that is specifically used to indicate when the vehicle is operating in a specific hybrid mode. The white or gray engine icons are a normal function of the vehicles hybrid display and do not indicate that there is a malfunction and no service actions are necessary to address it. The Owners Manual and Workshop Manual, Section 413-01 > Description and Operation are expected to be updated by the end of Q2 2026.

Some 2020-2026 Escape and 2022-2026 Maverick 2.5L Duratec hybrid vehicles may require various repairs on the exhaust system. This may require removal of the exhaust heat exchanger. WSM, Section 309-00 Exhaust System > 2.5L Duratec hybrid > Removal and Installation > Exhaust Heat Exchanger has been revised to eliminate the need to remove the muffler assembly. The procedure steps and labor times have been updated to reflect this adjustment.

Some 2022-2025 Maverick hybrid vehicles may exhibit a no crank/no start condition due to a 12V battery drain after performing the air conditioning control module (ACCM) software update

Some 2022-2025 Maverick hybrid vehicles may exhibit a no crank/no start condition due to a 12V battery drain after performing the air conditioning control module (ACCM) software update. Engineering is aware of this symptom and is currently developing a repair which is expected to be available in late Q2 of 2026. If a vehicle comes in for this condition, submit a Global Concern Report (GCR) and monitor Professional Technician System (PTS) for additional information and schedule service appointments for customers once the repair becomes available. To submit a report, click on the "Submit Global Concern Report (GCR)" link at the upper right of the PTS Vehicle ID screen (VIN required) and fill out the form. Do not use the "Report A Problem" link to submit a report for this condition.