RoadVitals

2002 GMC Sierra 2500 Brakes Problems

Owner-reported complaints naming the brake system, filed with NHTSA

Data refreshed

Brakes reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
78
Latest Dec 4, 2017
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
58%
of 134 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
6
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
1

What this page shows

Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake. Every record below is an owner-reported complaint about the 2002 GMC Sierra 2500 submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 78 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming brake

The 25 most recent of 78, in the owner's own words

BrakesFuel systemPowertrain (other)
Filed Dec 4, 2017

I PURCHASE THIS TRUCK 2/03/17 AND HAVE USED IT UNTIL 2 WEEKS AGE WHEN THE BRAKE LINES BROKE IN MY DRIVEWAY, I AM HAVING THE LINES REPLACED WITH STAINLESS LINES AT A COST OF ABOUT $1200 ( I AM NOT SURE OF THE TOTAL COST BECAUSE IT ALSO NEEDS A ANTILOCK BRAKING PUMP WHICH WAS BADLY CORRODED) THE FUEL LINGS ARE ALSO RUSTED AND NEED TO BE REPLACED AND ALSO THE TRANSMISSION COOLING LINES NEED TO BE REPLACED AT A COST TO BE DETERMINED LATER. I HAVE A 1953 CHEVY PICKUP THAT STILL HAS GOOD BRAKE LINES AND THE FRAME IS IN BETTER SHAPE THAN THE NEWER ONES, IF GM LOOKED TO THE PAST AT THE MATERIALS & METHODS THEY MIGHT BUILD A BETTER PRODUCT RATHER THAN THE GARBAGE THEY PRODUCE NOW! I AM GLAD I DIDN'T PAY $30-$60,000 FOR THIS TRUCK.

NHTSA ID
11052388
Incident
Nov 21, 2017
Mileage
136,000 mi
Brakes
Filed Nov 22, 2016

ANTI-LOCK BRAKES ENGAGE ON DRY PAVEMENT JUST PRIOR TO COMING TO A COMPLETE STOP.

NHTSA ID
10927476
Incident
Nov 22, 2016
Mileage
119,618 mi
Brakes
Filed May 29, 2015

I HAVE OWNED MANY GM TRUCKS, AND NEVER HAD ONE WITH SO MANY RUSTED OUT BRAKE LINES. WHY CAN'T THEY MAKE THEM WITH STAINLESS STEEL LINES. THEY SHOULD HAVE A RECALL FOR THIS. WHAT HAPPENS WHEN FRONT AND BACK LINES GO AT THE SAME TIME, I WILL TELL YOU, NO BRAKES ! THIS IS THE WORST ONE WITH THE RUST THAT I HAVE HAD. 3 LINES RUST OUT ON THE GMC 2500 HD (2002) WITH MORE TO COME, I HAVE 25,000 MILES ON THIS TRUCK. THE FIRST LINE WENT ABOUT 15,000 MILES. ALSO I ONLY GOT ABOUT 5,000 MILES ON THOSE FIRESTONE TIRES, CHEAP TIRES COME WITH THIS TRUCK. I HAVE ALSO NOTICED THE FRAME IS RUSTING, HAD TO HAVE THE CABLE REPLACED THAT SHIFTS THE TRUCK INTO GEAR, IT RUSTED OUT. I GO TO THE CAR WASH AND ALWAYS WASH THE UNDERSIDE OF THE TRUCK TO GET ALL THE DIRT AND SALT OFF EVERY CHANCE I GET. WHEN I GOT THE GMC I WAS TOLD BY THE GMC GARAGE NOT TO HAVE THE TRUCK UNDERCOATED BECAUSE IT WOULD VOID THE WARRANTY ON IT. I ALSO HAD TO HAVE THE CABLES REPLACED ON THE TAIL GATE DUE TO RUST. VERY SAD ABOUT THIS GMC TRUCK. EVERYTHING IS RUSTING. I SHOULD HAVE A LOT OF MILES LEFT ON THIS TRUCK, IF IT DOESN'T RUST ITSELF TO DEATH OR GET ME KILLED BECAUSE OF RUSTED OUT BRAKE LINES !

NHTSA ID
10722138
Incident
Sep 20, 2014
Mileage
16,000 mi
Brakes
Filed May 9, 2015

REAR STEEL BRAKE LINE FAILURE WHILE IN PARKING LOT, COMPLETE LOSS OF BRAKING ABILITY

NHTSA ID
10715461
Incident
May 6, 2015
Mileage
305,000 mi
Brakes
Filed Apr 24, 2015

TL* THE CONTACT OWNS A 2002 GMC SIERRA 2500 HD. THE CONTACT STATED THAT WHILE DRIVING 5 MPH, WHEN THE BRAKE PEDAL WAS DEPRESSED AND THE BRAKES FAILED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 60,000.

NHTSA ID
10712739
Incident
Feb 9, 2015
Mileage
60,000 mi
BrakesFuel system
Filed Feb 28, 2015

DRIVING INTO DRIVEWAY APPLIED BRAKES , PEDAL WENT RIGHT TO THE FLOOR NO WARNING LIGHT OR ANY INDICATION OF A PROBLEM GOT OUT OF TRUCK AND FOUND FLUID DRIPPING OFF FRAME BY FUEL TANK. RUPTURED LINE ABOVE TANK ON FRAME, OTHER BRAKE LINES ALSO LOOK CORRODED. AFTER SOME RESEARCH I FOUND THIS TO BE A COMMON PROBLEM ON GM TRUCKS . OWNERS NEED TO BE MADE AWARE OF THIS PROBLEM BEFORE SOMEONE IS SERIOUSLY HURT. I BELIEVE GM SHOULD BE FORCED TO REPAIR THE DEFECTIVE LINES. *TR

NHTSA ID
10691237
Incident
Feb 24, 2015
Mileage
94,650 mi
Brakes
Filed Nov 4, 2014

DRIVING DOWN RURAL ROAD AT 55MPH, A DEER JUMPS INTO MY PATH. I QUICKLY BRAKE, ABS ACTIVATES AND PEDAL DROPS TO NEAR FLOOR. TRUCK DOES STOP, BUT BRAKING MUCH MORE DIFFERENT THAN NORMAL. DEER MOVES ON AND I START MOVING AGAIN. NEXT STOP SIGN I NOTICE THAT BRAKE PEDAL DROPS TO FLOOR, STILL BRAKING, BUT MUCH MORE DIFFICULT TO BRAKE. I MADE IT HOME AND NOTICED MY BRAKE LINE DIRECTLY UNDER THE DRIVER POSITION WAS SPRAYING FLUID NOW. *TR

NHTSA ID
10652610
Incident
Nov 2, 2014
Mileage
278,000 mi
Brakes
Filed Nov 4, 2014

PULLING OUT OF MY DRIVEWAY ONTO THE STREET. APPLIED THE BRAKES WHEN REACHING THE END OF THE DRIVEWAY AND BRAKE PEDAL WHEN COMPLETELY TO THE FLOOR. WAS ABLE TO STOP, BEING THAT I WAS ONLY GOING AROUND 2 MPH AT THE TIME. WHEN I GOT OUT OF THE TRUCK, I SAW A LARGE AMOUNT OF BRAKE FLUID ON THE DRIVEWAY FROM A BURST BRAKE LINE. *TR

NHTSA ID
10652609
Incident
Oct 16, 2014
Mileage
145,000 mi
Brakes
Filed Sep 12, 2014

BRAKES FAILED WHILE DRIVING DOWN ROAD. ALL BRAKE LINES ARE SEVERELY RUSTED. IS THEIR A GALVANIC REACTION BETWEEN LINES AND TRUCK THAT IS CAUSING THIS? HAVE NEVER HAD BRAKE LINES RUST AS BADLY ON OTHER VEHICLES THAT WERE OLDER THAN THIS ONE. *TR

NHTSA ID
10632686
Incident
Sep 11, 2014
Mileage
128,000 mi
Brakes
Filed Sep 6, 2014

I HAD BEEN DRIVING FOR 15-20 MILES BOTH ON AND OFF THE HIGHWAY AND THE VEHICLE STOPPED FINE. I WAS TRAVELING AT ABOUT 60 MPH AND WAS COMING UP ON HIGHWAY TRAFFIC THAT WAS AT A STANDSTILL . I STEPPED ON THE BRAKE PEDDLE AND IT WENT STRAIT TO THE FLOOR, ABSOLUTELY NO BRAKES AT ALL AND NO EVEN A HINT THIS WAS ABOUT TO HAPPEN. I WAS ABLE TO SWERVE OUT OF THE WAY, NARROWLY MISSING THE VEHICLE IN FRONT OF ME, AND USED THE TRANSMISSION AND E BRAKE TO GET THE VEHICLE STOPPED ON A GRASSY SHOULDER. HAD A VEHICLE BEEN NEXT TO ME OR A LESS EXPERIENCED DRIVER BEEN BEHIND THE WHEEL, IT MAY HAVE BEEN A MUCH WORSE OUTCOME . I KNOW AT LEAST 10 PEOPLE WHO OWN SIMILAR VEHICLES AND EVERYONE HAS HAD A BRAKE LINE FAILURE AT SOME POINT. GM NEEDS TO STEP UP AND COVER THIS BEFORE SOMEONE ELSE GET HURT OR KILLED! *TR

NHTSA ID
10631205
Incident
Sep 1, 2014
Mileage
100,108 mi
Brakes
Filed Jul 20, 2014

2002 GMC SIERRA 2500HD 4X4 4DR COMPLETE BRAKE FAILURE WHEN MOVING VEHICLE AT HUNT CAMP.BRAKE PEDAL WENT COMPLETELY TO FLOOR.RUSTED BRAKE LINES BLEW UNDER DRIVERS DOOR LOCATION.LOCAL MECHANIC REPLACED LINES FROM MASTER CYL. TO ABS DEVICE. IF THIS HAD HAPPENED THE DAY BEFORE,WITH TRUCK LOADED WITH SUPPLIES ,EQPT.,AND TOWING AN ATV ON A TRAILER,NO WAY COULD I HAVE STOPPED THAT VEHICLE! I STILL NEED TO REPLACE ALL REMAINING RUSTED LINES GOING TO WHEELS. *TR

NHTSA ID
10614850
Incident
Dec 19, 2013
Mileage
120,000 mi
Brakes
Filed Jul 14, 2014
Crash reported

BACKING MY TRUCK DOWN A BOAT LAUNCH TO PUT A PWC IN. AS I APPLIED THE BRAKE AT THE BOTTOM OF THE RAMP, THE PEDAL WENT TO THE FLOOR, LOSING ALL BRAKES. SINCE I WAS CLOSE TO THE WATER, BY THE TIME I GOT IT INTO FORWARD, IT WAS ALREADY OVER THE EDGE OF THE RAMP INTO THE WATER. SUBMERGED UP TO THE BOTTOM OF THE ROOF. A TOTAL LOSS. *TR

NHTSA ID
10610520
Incident
Jul 5, 2014
Mileage
67,000 mi
Brakes
Filed Jul 13, 2014

STEEL BRAKE LINE RUPTURED WITH NO WARNING UNDER THE DRIVERS SIDE FLOOR PANEL. IT WAS THE LINE FROM THE MASTER CYLINDER TO THE ANTI-LOCK BRAKE ACTUATOR. READ DOZENS OF ONLINE POSTINGS ABOUT THIS BEING A HUGE PROBLEM AND WAS ENCOURAGED TO REPORT IT. SAFELY STOPPING THE TRUCK (EMPTY) WAS VERY HARD AND I COULDN'T IMAGING WHAT WOULD HAVE HAPPENED IF I HAD BEEN PULLING A TRAILER, WHICH IS VERY COMMON ON THIS TRUCK. *TR

NHTSA ID
10610139
Incident
Jul 12, 2014
Mileage
151,475 mi
Brakes
Filed Jul 8, 2014

APPROACHING A STOP LIGHT OF A 55 MPH ROAD AND APPLIED THE BRAKES. THE TRUCK FAILED TO STOP. I WENT THROUGH THE RED LIGHT BUT DID NOT HIT ANY OTHER CARS. *JS

NHTSA ID
10608834
Incident
Feb 11, 2014
Mileage
160,000 mi
Brakes
Filed Jun 5, 2014

BRAKES WENT OUT NO WARNING, AFTER LOOKING ON DRIVERS SIDE SEAT UNDER TRUCK WHERE FLUID WAS RUNNING OUT SAW WHERE BRAKE LINE WAS RUSTED AND IT BUSTED. SO I TOOK SEVERAL PICTURES AND CALLED GMC, THEY IN TURN TOWED MY TRUCK TO AUFFENBERG OF CARBONDALE, ILLINOIS AT NO CHARGE. AT THIS TIME I STARTED RESEARCHING THE RUSTED BRAKE PROBLEM AND FOUND WHERE ALAN ADLER (MANAGER PRODUCT SAFETY COMMUNICATIONS) FOR GM SAID ON (ABC NEWS RUSTED BRAKE LINES) WHERE THEY WERE OFFERING A (KIT) TO HAVE THE RUSTED BRAKE LINES REPAIRED FOR A COST TO US OF $500.00. SO NOW TODAY 06/05/2014 MY TRUCK IS DONE AT A COST OF $1188.05 TO ME FOR THE DEALER KNOWS NOTHING OF THIS. I HAVE TRIED TO CONTACT ALAN ADLER THROUGH GM AND NO ONE KNOWS WHO HE IS, I HAVE SENT MANY COMPLAINTS AND TALKED WITH MANY PEOPLE AND NO ONE SEEMS TO KNOW WHAT I AM TALKING ABOUT. MY REF.# [XXX] WITH THE COMPLAINT DEPT. SO IF THIS MAN CAN SAY ON THE NEWS THAT THEY HAVE THIS KIT AND THAT ALL THE DEALERS WERE TOLD ABOUT IT HOW CAN THEY LIE AND CHARGE THE PEOPLE WHAT THEY WANT. THANK YOU INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ID
10596344
Incident
May 26, 2014
Mileage
113,729 mi
Brakes
Filed May 26, 2014

WAS LEAVING MY DRIVE WAY AND WENT TO PUT ON BRAKES AND THEY MADE A HISSING SOUND AND PEDDLE WENT ALL THE WAY TO THE FLOOR AND BRAKE FLUID STARTED POURING OUT, SO PUSHED EMERGENCY BRAKE AND NOTHING HAPPENED THERE WAS NO BRAKES. WITH HELP GOT TRUCK BACK IN DRIVE WAY AND GOT UNDER TRUCK WHERE FLUID WAS LEAKING AND THE BRAKE LINES WERE ALL RUSTED INTO. THANK GOD I DIDN'T MAKE IT DOWN THE ROAD BEFORE THEY WENT OUT AND HIT OR KILLED SOMEONE. *TR

NHTSA ID
10594102
Incident
May 26, 2014
Mileage
113,700 mi
Brakes
Filed Apr 5, 2014

REAR BRAKE LINE RUSTED OUT OVER FUEL TANK WHERE LINE RUNS ON TOP OF FRAME RAIL. ALL BRAKE LINES RUSTED. ALSO FUEL LINES RUSTED. CAN OR WILL FAIL AT ANYTIME. MAY CAUSE AN ACCIDENT. NO BRAKE FAILURE LIGHT!!!! *TR

NHTSA ID
10577616
Incident
Jan 14, 2014
Mileage
170,000 mi
Brakes
Filed Dec 13, 2013
Crash reported

THE VEHICLE WAS PARKED ON A 35-40 DEGREE SLOPED DRIVEWAY. GOT IN, STEPPED ON BRAKE,STARTED VEHICLE, RELEASED EMERGENCY BRAKE, SHIFT INTO REVERSE, AND BRAKE PEDAL WENT TO THE FLOOR, WITH TRUCK ROLLING BACKWARDS. WHEEL WAS TURNED, AND TRUCK HIT A SIDE OF RETAINING WALL. IT DID NOT ROLL BACK EXCESSIVELY FAST, BUT IT COULD NOT STOP IN TIME TO AVOID HITTING THE WALL. FOUND BADLY CORRODED BRAKE LINES. ONE HAD RUPTURED RIGHT BEHIND THE DRIVER'S FRONT WHEEL FENDER WELL. *TR

NHTSA ID
10555963
Incident
Dec 12, 2013
Mileage
75,000 mi
Brakes
Filed Dec 11, 2013

BRAKE-LINE-CORROSION- LOST MY BRAKES. *TR

NHTSA ID
10555758
Incident
Dec 11, 2013
Brakes
Filed Dec 8, 2013

ROTTED OUT BRAKE LINES @ 118,000 MILES . SHOULD BE A RECALL . NO ACCIDENT BUT WAS PULLING MY BOAT AT TIME OF FAILURE. COULD HAVE BEEN A VERY BAD ACCIDENT . JUST FINISHED CHANGING ALL THE BRAKE LINES WHAT A JOB. BETWEEN THIS N THE INJECTORS THIS TRUCK WAS A POOR VALUE. ALL DONE WITH GM HAD TOO MANY PROBLEMS WITH THEIR TRUCKS WITH NO SUPPORT FROM GM OR IT'S DEALERS. LOST LIFETIME CUSTOMER. *TR

NHTSA ID
10555214
Incident
Nov 18, 2012
Mileage
118,000 mi
Brakes
Filed Sep 25, 2013

NO BRAKES! PEDAL TO THE FLOOR. RUSTED BRAKE LINES. *JS

NHTSA ID
10545271
Incident
Sep 23, 2013
Mileage
174,000 mi
Brakes
Filed Aug 8, 2013

THE PEDAL WENT ALL THE WAY TO THE FLOOR, AND I MISSED THE TURN I WAS TRYING TO MAKE. I ROLLED TO A STOP. I WALKED TO A SERVICE STATION. I WAS INFORMED THAT ALL BRAKE LINES WERE CORRODED AND HAD TO BE REPLACED. ALL LINES, HOSES, AND CALIPERS WERE REPLACED AT A COST OF $1800.00. *TR

NHTSA ID
10534207
Incident
Dec 17, 2010
Mileage
25,000 mi
Brakes
Filed Jun 12, 2013

TL* THE CONTACT OWNS A 2002 GMC SIERRA 2500 HD. THE CONTACT STATED THAT WHILE DRIVING 20 MPH, THE BRAKES FAILED WITHOUT WARNING. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 123,000. *TR

NHTSA ID
10519571
Incident
Jun 12, 2013
Mileage
123,000 mi
Brakes
Filed Dec 13, 2012
Crash reported

I WAS EXITING MY DRIVEWAY, WHICH IS VERY STEEP,THE BRAKE PEDAL WENT TO THE FLOOR WITH NO WARNING,LAMPS OR OTHERWISE. MY VEHICLE SURGED ACROSS BOTH LANES AND WOUND UP IN THE WOODS. *TR

NHTSA ID
10488737
Incident
Oct 14, 2012
Mileage
142,000 mi
BrakesSteering
Filed Nov 21, 2012

VEHICLE IS A 2002 GMC HD 2500 PICKUP TRUCK WITH A DURAMAX DIESEL ENGINE, AND 5 SPEED ALLISON TRANSMISSION WHILE DRIVING ON SURFACE STREETS, THE POWER BRAKES AND STEERING BOTH WENT OUT SIMULTANEOUSLY. STOPPING REQUIRED BOTH FEET ON PEDAL, AND STEERING WAS NEARLY IMPOSSIBLE. PROBLEM TRACED TO THE "HYDROBOOST" AND THE POWER STEERING PUMP. BOTH WERE REPLACED ALONG WITH THE HIGH PRESSURE HOSE. EVIDENTLY, THE PUMP FAILED TO YIELD ANY BOOST PRESSURE, WHICH IN TURN RENDERED POWER STEELING AND BRAKES INOPERATIVE. A VERY DANGEROUS SITUATION. THE TOW TRUCK THAT RESPONDED INDICATED THAT THEY HAVE HAD MULTIPLE FAILURES OF THE SAME ITEMS (87 OT 8 GMC HD TRUCKS) AND IN BLOGS WITH OTHER GMC/CHEVY DIESEL OWNERS IT APPEARS TO BE A COMMON DEFECT. THERE WERE NO NOISES, OR OTHER INDICATOR OF PENDING PROBLEMS. CONTACT WITH THE DEALER REVEALED THAT " I SHOULD CHANGE THE PS FLUID EVERY 2 YEARS: (NOT IN THE MAINTENANCE SECTION OF OWNER MANUAL). *TR

NHTSA ID
10485398
Incident
Nov 19, 2012
Mileage
82,760 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .