Owner-reported complaints naming the engine system, filed with NHTSA
Data refreshed
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components. Every record below is an owner-reported complaint about the 2002 GMC Sierra 2500 submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 13 reports on file name it.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Shown in the owner’s own words, exactly as filed
THREE BROKEN MANIFOLD BOLTS. FROM WHAT I HEAR THIS IS A COMMON OCCURRENCE. THE BROKEN ONE CLOSE TO FIREWALL, WILL HAVE TO PULL ENGINE TO FIX. THERE SHOULD BE A RECALL ON THESE MANIFOLD BOLTS. *TR
THE TRUCK HAS SEVERAL BROKEN EXHAUST MANIFOLD STUDS THAT ARE COMPLETELY RUSTED OUT CAUSING FAILURE OF CORRECT EMISSION CONTROLS THROUGH THE CATALYTIC CONVERTER, AND OUT OF THE HEADERS INSTEAD. THIS IS ENVIRONMENTALLY UNFRIENDLY, AND IS REALLY ANNOYING AS THE EXHAUST LEAKS FROM UNDER THE HOOD DUE TO LACK OF BOLTS ON THE EXHAUST MANIFOLD. *TR
2002 GMC SIERRA 2500HD. CONSUMER STATES PROBLEM WITH VEHICLE ENGINE *TGW THE CONSUMER STATED THE ENGINE WOULD SHUT DOWN WHILE DRIVING, LOOSING ALL POWER TO THE STEERING AND BRAKES, AND COULD NOT BE STARTED AGAIN, UNTIL THE TRUCK WAS PUT IN PARK AND THE KEY REMOVED FROM THE IGNITION. THERE WERE ALSO TIMES, WHEN THE TRUCK WOULD NOT START AT ALL. THE DEALER KEPT THE TRUCK FOR THREE WEEKS AND THEY WERE UNABLE TO DUPLICATE THE PROBLEM. WHEN THE CONSUMER PICKED THE TRUCK UP AND DROVE 10 MILES, IT SHUT DOWN AGAIN. THE CONSUMER BELIEVED THE PROBLEM WAS FUEL RELATED. *JB
I HAVE A GMC 2500HD 4X4 WITH THE 8.1 LITER ENGINE IN THE PAST YEAR IT HAS STALLED AND THEN RESTARTED ITSELF 5 OR 6 TIMES ONE TIME I HAD TO SIT FOR ABOUT 6 MINUTES BEFORE IT WOULD RESTART. *TR
I HAVE A 2002 GMC SIERRA 2500HD WITH THE 8.1L ENGINE THAT IS EXHIBITING THE EXACT SAME SYMPTOMS THAT LED TO THE RECALL OF THE 2001 MODEL. (NHTSA # 07V521000). ONE MINUTE I'LL BE DRIVING DOWN THE FREEWAY AND THE NEXT MINUTE THE ENGINE WILL STOP RUNNING. THIS HAS HAPPENED NUMEROUS TIMES. SOMETIMES IT'LL RESTART BEFORE IT COMES TO A STOP. SOMETIMES IT WILL TAKE SEVERAL MINUTES AFTER IT'S COME TO A STOP. I'VE RESEARCHED IT ON-LINE, AND IT WOULD APPEAR THAT THIS PROBLEM IS NOT RESTRICTED TO THE 2001 MODELS. THE DATE I'VE LISTED IS WHEN I FIRST REMEMBER IT HAPPENING. IT'S VERY INTERMITTENT. IT'S GETTING WORSE. *TR
2002 GMC SIERRA 2500HD 6.0L 4X4. THE 6.0L ENGINE IS KNOCKING CONSTANTLY, AND FROM DOING SOME RESEARCH. THIS IS A VERY COMMON ISSUE AND NEEDS TO BE RESOLVED. DEALER SAID IT IS NORMAL! SINCE WHEN IS AN ENGINE KNOCKING, NORMAL? *TR
TRUCK WAS STALLING MAYBE THREE TIMES A YEAR APPROX. 3 YEARS AGO. DOESN'T REGISTER ANY CODES. APPROX. 1 MONTH AGO STARTED STALLING DAILY. *TR
I HAVE A 2002 GMC SIERRA 2500HD PICKUP WITH THE VORTEC 8.1 ENGINE. I AM EXPERIENCING THE SAME CRANK POSITION SENSOR FAILURE AS EXPERIENCED IN THE 2001 MODEL YEAR RECALL (SAFETY RECALL # 06083). I AM NOT ALONE, AS MANY MANY OTHERS ARE HAVING THE SAME ISSUES IN THEIR 2002-2004 PICKUP TRUCKS. I BELIEVE THE NHTSA SHOULD EXTEND SAFETY RECALL # 06083 TO INCLUDE MODEL YEARS 2002 TO 2004, AS SOME MODELS MANUFACTURED IN CANADA FREQUENTLY USE PARTS FROM PREVIOUS US MODEL YEARS. MY VEHICLE IS NOT SAFE TO OPERATE ON THE HIGHWAYS AS A RESULT. PLEASE ADVISE. *TR
BATTERY LIGHT CAME ON IN MESSAGE CENTER AND ENGINE CUT OFF, DISABLING STEERING AND BRAKES. NEARLY AVOIDED ACCIDENT ON HIGHWAY AS VEHICLE HAD TO CUT OVER TO LANES INTO DIRT SHOULDER TO STOP. VE CRANKSHAFT SENSOR HAD TO BE REPLACED, AND A NEW DIAGNOSTIC CODE ENTERED IN THE VEHICLE. FOUND 3 OTHER ODI'S WITH EXACT SAME PROBLEM, 10159068,10174007, AND 10164369.*AK
DT*: THE CONTACT STATED THE VEHICLE STALLED WHILE IN GEAR ON FOUR OCCASIONS. THE VEHICLE HAD NOT BEEN TO A SERVICE DEALER TO RESOLVE THE ISSUE. THE CONTACT EXPRESSED CONCERN THAT THIS WAS A DEFECT.*AK THE CRANKSHAFT POSITION SENSOR WAS REPLACED. UPDATED 12/15/06. *JB
DT*: THE CONTACT STATED THE VEHICLE STALLED WHILE IN GEAR OR IN THE IDLE POSITION. THIS WAS A CONSISTENT PROBLEM FOR OVER ONE AND A HALF YEARS. THE VEHICLE WAS TAKEN TO THE SERVICE DEALER IN APRIL AS WELL, AND THE PROBLEM COULD NOT BE IDENTIFIED.
DT*: THE CONTACT STATED THE VEHICLE STALLED ON THREE OCCASIONS. ALL INCIDENTS OCCURRED DURING ACCELERATION WHILE TRAVELING 25 TO 35 MPH. THERE WERE NO WARNINGS PRIOR TO THE INCIDENTS AND THE VEHICLE HAD NO PROBLEMS RESTARTING. THE DEALER COULD NOT DUPLICATE OR RESOLVE THE PROBLEM. *AK UPDATED 11/16/2006 - THERE WERE SUBSEQUENT PROBLEM RESTARTING THE VEHICLE, AND AS MANY AS 3 TO 5 STALLING EPISODES PER WEEK. NOT ALL INCIDENTS OCCURRED WHILE TRAVELING. SOME INCIDENTS OCCURRED WHILE AT IDLE, AND AT A STOP. COMPLETE LOSS OF POWER STEERING AND BRAKES OCCURRED WHEN THE VEHICLE STALLED. THE DEALER DIAGNOSED THE PROBLEM AS A FAULTY CRANKSHAFT SENSOR AND REPLACED IT. RECENTLY THE CHECK ENGINE LIGHT HAS ILLUMINATED. THE DEALER DIAGNOSED THE PROBLEM AS A FAULTY TRANSMISSION SELECTOR POSITION SENSOR AND REPLACED IT. THE ABS ACTIVATED WHILE DRIVING ON DRY PAVEMENT. THE DEALER FOUND IT NECESSARY TO REPLACE BOTH FRONT ABS WHEEL SPEED SENSORS. *NM
2002 GMC SIERRA STALLS WHILE AT FREEWAY SPEEDS AND NORMAL DRIVING. 2 NEAR ACCIDENTS, SOMETIMES THE ENGINE WILL CRANK WITH A NO START CONDITION. KILLED ONE OF MY AC DELCO BATTERIES. HAD TO REPLACE BATTERY AND CRANK POSITION SENSOR. *JB
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Categories with enough reports to have a page of their own
Data on this page last refreshed .