RoadVitals

2002 GMC Sierra 2500 Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
12
Latest Dec 4, 2017
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
9%
of 134 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
0
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2002 GMC Sierra 2500 submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 12 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

Shown in the owner’s own words, exactly as filed

BrakesFuel systemPowertrain (other)
Filed Dec 4, 2017

I PURCHASE THIS TRUCK 2/03/17 AND HAVE USED IT UNTIL 2 WEEKS AGE WHEN THE BRAKE LINES BROKE IN MY DRIVEWAY, I AM HAVING THE LINES REPLACED WITH STAINLESS LINES AT A COST OF ABOUT $1200 ( I AM NOT SURE OF THE TOTAL COST BECAUSE IT ALSO NEEDS A ANTILOCK BRAKING PUMP WHICH WAS BADLY CORRODED) THE FUEL LINGS ARE ALSO RUSTED AND NEED TO BE REPLACED AND ALSO THE TRANSMISSION COOLING LINES NEED TO BE REPLACED AT A COST TO BE DETERMINED LATER. I HAVE A 1953 CHEVY PICKUP THAT STILL HAS GOOD BRAKE LINES AND THE FRAME IS IN BETTER SHAPE THAN THE NEWER ONES, IF GM LOOKED TO THE PAST AT THE MATERIALS & METHODS THEY MIGHT BUILD A BETTER PRODUCT RATHER THAN THE GARBAGE THEY PRODUCE NOW! I AM GLAD I DIDN'T PAY $30-$60,000 FOR THIS TRUCK.

NHTSA ID
11052388
Incident
Nov 21, 2017
Mileage
136,000 mi
Fuel systemSuspension
Filed Mar 9, 2017

THE TUBULAR FRAME THAT SUPPORTS BOTH THE GAS TANK AND REAR PASSENGER SIDE SHOCK ABSORBER EXTREMELY RUSTS OUT CAUSING THE FRAME TO EVENTUALLY DISCONNECT FROM ITSELF AND ALLOW THE GAS TANK TO DROP AND/OR THE SHOCK TO DISCONNECT FROM THE AXLE, BOTH IN WHICH MAY CAUSE A FATAL ACCIDENT.

NHTSA ID
10959808
Incident
Mar 3, 2017
Mileage
200,000 mi
BrakesFuel system
Filed Feb 28, 2015

DRIVING INTO DRIVEWAY APPLIED BRAKES , PEDAL WENT RIGHT TO THE FLOOR NO WARNING LIGHT OR ANY INDICATION OF A PROBLEM GOT OUT OF TRUCK AND FOUND FLUID DRIPPING OFF FRAME BY FUEL TANK. RUPTURED LINE ABOVE TANK ON FRAME, OTHER BRAKE LINES ALSO LOOK CORRODED. AFTER SOME RESEARCH I FOUND THIS TO BE A COMMON PROBLEM ON GM TRUCKS . OWNERS NEED TO BE MADE AWARE OF THIS PROBLEM BEFORE SOMEONE IS SERIOUSLY HURT. I BELIEVE GM SHOULD BE FORCED TO REPAIR THE DEFECTIVE LINES. *TR

NHTSA ID
10691237
Incident
Feb 24, 2015
Mileage
94,650 mi
Fuel system
Filed Feb 4, 2013

SMELLS GASOLINE EVERY TIME FILLED UP TANK. LOOKED FROM UNDER THE TRUCK AND SAW THE FUEL FILLER NECK IS RUSTED WITH A BIG CRACK THAT ALLOW GAS VAPOR TO ESCAPE. LOOKED ONLINE AND SAW THAT 2003 GMC VANS HAVE A RECALL FOR THIS SAME PROBLEM. *TR

NHTSA ID
10496319
Incident
Feb 3, 2013
Mileage
106,000 mi
Fuel system
Filed Dec 12, 2012

NOTICED SOMETHING LEAKING UNDER TRUCK IN FRONT OF FUEL TANK. FUEL LINE LEAKING AT CONNECTIONS ABOVE FUEL COOLER (LINES LOOK GOOD BUT ALL CONNECTIONS ARE BADLY RUSTED) DEALER WANTS $1,700.00 TO REPAIR, SAYS THERE IS NO RECALL. *TR

NHTSA ID
10488126
Incident
Jul 4, 2012
Mileage
85,000 mi
EngineFuel system
Filed Oct 14, 2011

2002 GMC SIERRA 2500HD. CONSUMER STATES PROBLEM WITH VEHICLE ENGINE *TGW THE CONSUMER STATED THE ENGINE WOULD SHUT DOWN WHILE DRIVING, LOOSING ALL POWER TO THE STEERING AND BRAKES, AND COULD NOT BE STARTED AGAIN, UNTIL THE TRUCK WAS PUT IN PARK AND THE KEY REMOVED FROM THE IGNITION. THERE WERE ALSO TIMES, WHEN THE TRUCK WOULD NOT START AT ALL. THE DEALER KEPT THE TRUCK FOR THREE WEEKS AND THEY WERE UNABLE TO DUPLICATE THE PROBLEM. WHEN THE CONSUMER PICKED THE TRUCK UP AND DROVE 10 MILES, IT SHUT DOWN AGAIN. THE CONSUMER BELIEVED THE PROBLEM WAS FUEL RELATED. *JB

NHTSA ID
10429908
Incident
Oct 1, 2011
Fuel system
Filed Jul 27, 2010

TL* THE CONTACT OWNS A 2002 GMC 2500 HD DIESEL. THE CONTACT STATED THAT THE VEHICLE EXHIBITED AN UNKNOWN INTERNAL FUEL LEAK THAT WOULD OVERFLOW INTO THE CRANK CASE. THE MANUFACTURER WAS CONTACTED BUT WOULD NOT PROVIDE ANY ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND THE CURRENT MILEAGES WERE 90,981. UPDATED 02/01/11*LJ UPDATED 03/24/11

NHTSA ID
10345728
Incident
Jul 15, 2010
Mileage
90,981 mi
Fuel system
Filed Jan 5, 2010

TL*THE CONTACT OWNS A 2002 GMC SIERRA 2500 HD. THE CONTACT STATED THAT HIS FUEL INJECTORS HAVE FAILED. THE DEALER CONFIRMED THAT THE INJECTORS WERE BAD AND FIVE OUT OF EIGHT ARE LEAKING FUEL WHICH HAVE A HIGH RETURN FUEL RATE. THERE ARE NO RELATED RECALLS OR WARRANTIES. THE CONTACT WAS DENIED THE WARRANTY COVERAGE THAT IS 7 YEARS 200,000 MILES FROM THE MANUFACTURER. THE FAILURE MILEAGE WAS 96,386.

NHTSA ID
10298327
Incident
Dec 21, 2009
Mileage
96,386 mi
Fuel system
Filed Sep 2, 2009

TL* THE CONTACT OWNS A 2002 GMC SIERRA 2500 HD. THE CONTACT NOTICED FUEL LEAKAGE ON THE REAR BUMPER OF HIS VEHICLE. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE INCREASED THE RISK FOR A FIRE HAZARD. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR FACILITY IN WHICH A MECHANIC CONCLUDED THAT THE FUEL INJECTORS NEEDED TO BE REPLACED. THE VEHICLE HAS NOT BEEN REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE 81000.

NHTSA ID
10282650
Incident
Aug 21, 2009
Mileage
81,000 mi
BrakesFuel system
Filed Apr 3, 2007

2002 GMC SIERRA 2500 CREW CAB CUSTOMER STATES THAT THE VEHICLE WAS TAKEN TO THE DEALER FOR STARTING PROBLEMS THEN FOUND OUT ABOUT RECALL ON EMERGENCY BRAKE AFTER HAVING THE WORK DONE HE FOUND OUT THAT THE LEFT SIDE BRAKE CABLE WAS NOT INCLUDED ONLY THE RIGHT SIDE CABLE WAS INCLUDED.**CC THE CONSUMER WAS TOLD THAT THE STARTING PROBLEM WAS DUE TO A LEAKING FUEL FILER, WHICH THEY REPLACED. *JB

NHTSA ID
10187926
Incident
Mar 27, 2007
Fuel system
Filed Jul 29, 2004

DUE TO A CRACK IN THE FUEL TANK VEHICLE FAILED EMISSIONS. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK

NHTSA ID
10083848
Incident
May 20, 2004
Mileage
52,000 mi
Fuel system
Filed Dec 1, 2003

FUEL INJECTION SYSTEM: INJECTOR FAILED WHILE ACCELERATING. THE GAS PEDAL WENT DOWN TO FLOOR. DRIVER HAD THE VEHICLE TOWED TO DEALER FOR ANALYSIS. MECHANIC NOTICED THAT THE FUEL INJECTOR NEEDED CLEANING. *AK

NHTSA ID
10049828
Incident
Dec 1, 2003

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

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Elsewhere on this vehicle

Data sources

Data on this page last refreshed .