RoadVitals

2022 Kenworth T680

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
2
Latest Apr 14, 2026
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
10
Latest Mar 24, 2025
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
0
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
0

Overview

Our database contains 2 NHTSA owner-reported complaints for the 2022 Kenworth T680, most frequently naming the brakes, driver assistance and engine categories. 10 safety recalls have been issued covering this model year; and 97 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Brakes133.3%
  • Driver assistance133.3%
  • Engine133.3%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

10 campaigns cover this model year

View all 10

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
25V181000

ELECTRICAL SYSTEM:PROPULSION SYSTEM

Mar 24, 2025
238 units potentially affected
The defect: PACCAR Incorporated (PACCAR) is recalling certain 2022-2025 Peterbilt 520, 579, and 2021-2025 Kenworth T680 trucks. The high voltage (HV) contactors may open, causing a sudden loss of high voltage and a loss of drive power.
The risk: A loss of drive power increases the risk of a crash.
The remedy: Dealers will update the software and replace the electrical harness, free of charge. Owner notification letters were mailed May 13, 2025. Owners may contact Peterbilt's customer service at 1-940-591-4220 and Kenworth's customer service at 1-425-828-5888. PACCAR's numbers for this recall are 25PBC and 25KWC.
PACCAR IncorporatedManufacturer number 25PBC and 25KWCView on NHTSA.gov
24V915000

ELECTRICAL SYSTEM:SOFTWARE; SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE

Dec 9, 2024
220,764 units potentially affected
The defect: PACCAR Incorporated (PACCAR) is recalling certain 2021-2025 Peterbilt and Kenworth vehicles, equipped with Bendix EC80 Advanced Electronic Control Units (ECU). Please see the recall report for a complete list of models. Electrical noise and low signal to the power line carrier may cause the ECU to incorrectly process commands or stop functioning.
The risk: Safety systems that depend on the ECU (Automatic Traction Control, ABS, Electronic Stability Control, Active Cruise Control, and Collison Mitigation System) may not function properly or at all, increasing the risk of a crash.
The remedy: Dealers will reprogram the ECU software, free of charge. Owner notification letters were mailed February 3, 2025. Owners may contact Kenworth's customer service at 1-425-828-5888 and Peterbilt's customer service at 1-940-591-4220. PACCAR's numbers for this recall are 24KWL and 24PBL.
PACCAR IncorporatedManufacturer number 24KWL 24PBLView on NHTSA.gov
24V190000

POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:COLUMN SHIFT

Mar 20, 2024
70,509 units potentially affected
The defect: PACCAR Incorporated (PACCAR) is recalling certain 2021-2024 Peterbilt 365, 367, 389, 535, 536, 537, 548, 567, 579, and 2021-2025 Kenworth T180, T280, T380, T480, T680, T880 and W990 trucks. The right-hand gear shifter stalk connectors may have been improperly crimped, resulting in a loss of communication.
The risk: A loss of communication between the gear shifter and the transmission may result in the vehicle becoming disabled after coming to a stop, increasing the risk of a crash.
The remedy: Dealers will inspect and replace the gear shifter assembly as necessary, free of charge. Owner letters were mailed December 15, 2025, then phased after that. Owners may contact Kenworth customer service at 1-425-828-5888 or Peterbilt customer service at 1-940-591-4220. PACCAR's numbers for this recall are 24PBE and 24KWE.
PACCAR IncorporatedManufacturer number 24PBE/24KWEView on NHTSA.gov

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

BrakesDriver assistance
Filed Apr 14, 2026

I drive a 2022 Kenworth T680 equipped with a Bendix collision mitigation / automatic emergency braking system. On multiple occasions, the system has applied the service brakes hard with no real obstacle in front of the truck, creating a serious rear‑end collision risk for vehicles behind me. The events typically occur in rain, fog, or under overpasses and signs at highway speeds with cruise control engaged. The truck suddenly brakes without warning or driver input, dropping speed rapidly in the travel lane while traffic is following. I have documented dates, locations, weather, and traffic conditions for these incidents. In each case, there was no stopped or slowing vehicle in my lane that justified automatic emergency braking. This appears to be a “false positive” AEB activation similar to those NHTSA is already investigating on other Class 8 tractors, where the system misidentifies harmless objects or roadway features and commands an unnecessary stop. These false activations put me and other motorists at risk of a rear‑end crash. The dealer has indicated they are limited in how much they can disable the system for liability reasons, so I am submitting this as a safety defect report and requesting that NHTSA investigate this behavior on Kenworth T680 trucks with this collision mitigation system.

NHTSA ID
11731193
Incident
Apr 9, 2026
Engine
Filed Jan 5, 2026

The contact owns a 2022 Kenworth T680. The contact stated that while driving approximately 70 MPH, the Engine Control Module (ECM) or the Engine Control Unit (ECU), started to lose power, eventually displaying a black screen. When attempting to drive and accelerate up to 50 MPH, the vehicle suddenly lost power. The contact stated that a timer displayed a countdown from one hour, and once the timer reached 0 minutes, the vehicle automatically shut off. The contact would coast to the side of the road and wait before restarting the vehicle to continue driving. The vehicle was taken to the dealer, who diagnosed that the ECM/ECU and oxygen sensors both failed and needed to be replaced. The ECM/ECU was repaired. The manufacturer was not informed of the failure. The failure mileage was 450.

NHTSA ID
11708828
Incident
Nov 5, 2025
Mileage
450 mi

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

04-024

STRUCTURE:BODY

Replaced generic SRT codes with bulletin-specific SRT codes.

98-035

The new 2.1m day cab lift tools, a Level 3 mandatory tool, are now available to order.

E335

ENGINE

"RMI procedures have been updated to reduce the risk of progressive damage to the rocker arms. Certain EPA 2021 compliant PACCAR MX-13 engines were built with intake valve springs that could fail. This failure can cause significant damage to the engine. New intake valve springs will be installed. Intake Valve Spring inventory is currently limited and has been placed on reserve status. Dealers must submit a TCS365 case as shown. PACCAR Parts continues to receive regular inventory shipments to the PDCs.["

E329

ENGINE

Certain chassis equipped with an engine model year 2019 - 2021 PACCAR MX-13 engine are eligible to receive software improvements to increase vehicle uptime and emissions fault detection. This software update is expected to be available after 10/30/2026.

42-070

Due to supplier constraints, an authorized aftermarket surge tank has been made available.

46-010

Removed hyperlinks for bulletin migration

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Kenworth T680 by model year
YearComplaintsRecallsInvestigationsIssue Index
2027140—
2026020—
2025090—
2024570—
2023990—
2022Viewing2100—
2021070—
2020880—
2019891—
20181115158.6
20179111—
20166161—
20158111—
20141013049.9
20130130—
2012020—
2011020—

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.