2023 Kia Forte

The right front lower control arm has completely broken/fractured during operation. Kia has previously issued safety recalls SC283 (NHTSA 23V649) and SC306 (NHTSA 24V244) for this exact vehicle model year due to improperly manufactured right front lower control arms that can crack and fail. My vehicle was manufactured in March 2023 (03/23), which is just prior to the official April 12, 2023 recall window. Because the component suffered the precise, catastrophic structural failure described in the federal recall campaigns, it is clear that defective parts were used in production earlier than Kia's current recall parameters account for. This is a severe safety hazard that causes an immediate loss of steering control and places occupants at extreme risk of a crash. I am requesting that NHTSA investigate this out-of-window component failure and pressure Kia to expand the recall parameters to protect other owners. The vehicle was in a minor pothole incident six months ago but suffered no suspension failure at that time. This is a fresh, catastrophic fracture just discovered on the right front lower control arm. The fracture is clean, unoxidized, and brand new, proving it is a recent spontaneous material failure matching recalls SC283/SC306, not old accident damage.

NHTSA ID

11755764

Incident

Aug 8, 2026

The A/C compressor field coil assembly failed on my 2023 Kia Forte. The air conditioning system is completely inoperative. The vehicle is currently [at my residence / at the dealership - specify location] and the component is available for inspection upon request. 1 This is a documented issue. Kia issued Technical Service Bulletin #048 (Revision TSB_CLI048_R1, dated November 18, 2022) for 2019–2023 Kia Forte models, which specifically identifies a defective A/C compressor field coil assembly as the cause of air conditioning failure. The TSB provides diagnostic procedures to isolate an open field coil circuit and states that replacement of the complete compressor assembly is not required when only the field coil is defective. The failed A/C system creates a direct safety hazard because it prevents proper defogging and defrosting of the windshield. 2 On [date of incident, if applicable], while driving [on 101 / in traffic], the windshield began to fog heavily. With the A/C inoperative, I was unable to clear the windows quickly. This significantly reduced visibility and made it difficult to see other vehicles and road conditions. 3 Proper A/C function is essential for safe driving in humid or rainy conditions. Without it, the vehicle's defrost system does not work effectively, which can lead to a crash. 4 NO. The dealership (Van Nuys Kia) and Kia America were contacted but did not schedule an inspection. I am seeking resolution before paying for a repair that should be covered under goodwill for a known defect. 5 The A/C began blowing warm air gradually. No warning lamps or messages appeared on the dashboard. There were no prior symptoms before the system became completely inoperative.

NHTSA ID

11755162

Incident

Jul 15, 2026

The contact owns a 2023 Kia Forte. The contact stated that while driving at an undisclosed speed, the vehicle made abnormal knocking sounds. No warning light was illuminated. The vehicle later lost motive power while driving with the check engine warning light illuminated. The vehicle was towed to the dealer, and it was determined that the engine needed to be replaced; however, the vehicle was not covered under warranty. The vehicle was not repaired. The contact stated that a week prior to the failure, the vehicle was taken to another dealer to determine the trade-in value, and no failures were found at the time. The manufacturer was made aware of the failure. The failure mileage was approximately 49,000.

NHTSA ID

11752655

Incident

Jul 1, 2026

Mileage

49,000 mi

I was driving home, on my way while driving I approached a curve on my way around the curve my vehicle continued to accelerate to the right as I was going around the curve. I tried to redirect the vehicle back to the left by trying to turn the steering wheel towards the left but I could not control the direction of the way the vehicle continued on. Still trying to turn the steering wheel back towards the left it kept to the right and ran off the road into a tree. Also once impact occurred i don’t remember if the airbags deployed because my head was laying flat on the steering wheel. Once the emergency services arrived I was accessed and removed from the vehicle and transported to the hospital emergency. There were no warning lights or messages what so ever ahead of the accident. A claim with the insurance was filed and also a complaint with the Kia manufacturer was filed. At this time no one has accessed the damages of the vehicle, State Farm has the vehicle at this time.

NHTSA ID

11740816

Incident

May 21, 2026

I was driving in a road, when a female deer appeared out of the trees and bushes from the right shoulder of the road. I tried not to hit it but but the deer got in my way. I hit the deer and quickly moved over to the right shoulder. The whole front right of the vehicle was destroyed and the airbags did not open. Sheriff arrived and saw the vehicle, the vehicles debri and the deer which had to be put down. He asked for the vehicles registration and did a report of the accident. The Sheriff then called a local tow company who arrived in a couple of minutes and towed the vehicle to their garage/shop.

NHTSA ID

11740134

Incident

May 24, 2026

The contact owns a 2023 Kia Forte. The contact stated that while leaving Walmart and approaching the vehicle, the contact became aware that another driver with a similar vehicle was able to unlock her vehicle with the other driver’s key fob on the passenger’s side of the vehicle. The lights flashed, alerting the contact that the vehicle was unlocked. No warning lights were illuminated prior to the failure. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the issue. The failure mileage was unknown. The VIN was not available.

NHTSA ID

11732467

Incident

Mar 6, 2026

I am reporting a serious and ongoing safety issue involving my 2023 Kia Forte GT. The vehicle has experienced persistent mechanical problems, including a check engine light and multiple diagnostic trouble codes, including P0420 (catalyst system efficiency below threshold – Bank 1), P0300 (random/multiple cylinder misfire), P0304 (cylinder 4 misfire), and P0301 (cylinder 1 misfire). These codes have appeared as stored, pending, and permanent, indicating ongoing and unresolved engine and emissions system issues. In addition to these mechanical problems, the vehicle is emitting strong and concerning chemical fumes into the cabin during operation. These fumes are noticeable while driving and create a hazardous environment for occupants, raising concerns of toxic exposure and making the vehicle unsafe to operate. The vehicle also exhibits drivability issues, including jerking and performance irregularities when accelerating. Despite multiple attempts to have the vehicle diagnosed and repaired under warranty at authorized Kia dealerships, including All Star Kia East and All Star Kia Seigen Lane, the dealerships have refused to properly diagnose or repair the vehicle. I have been informed that my vehicle or account is “flagged in all systems,” and service has been denied on that basis. The refusal to address an emissions-related defect, combined with active misfires and the presence of chemical fumes entering the cabin, presents a serious safety risk. I am requesting that this issue be investigated as a potential safety defect affecting this vehicle.

NHTSA ID

11727865

Incident

Jun 1, 2025

My son, [XXX] , has opened a complaint/Case #XXX with Kia. His 2023 KIA Forte had been idle for at least 24 hours when the engine compartment caught fire. He became aware of this when the Fire Department knocked on his apartment door around 4:00 PM 12/26/25 and said they were evacuating the building because a car was on fire. He went outside and was shocked, to say the least, that it was his car. The Fire Department had taken off the hood to extinguish the fire. He removed his belongings once the fire was out. He contacted his insurance company but since it was a holiday weekend, he did not get a call back until 12/29/25. He then filed a claim with State Farm Insurance which was required to get his car towed to a Kia repair location. On 1/9/25, [XXX] [XXX] t Castrucci Auto Shop in [XXX] [XXX] he car was totaled. I talked with [XXX] who was [XXX] between the auto shop and State Farm, told me that once the repair exceeded the value of the car, he was instructed by State Farm it was totaled and there was no need to continue. On or around 3/4/26, Kia sent engineers to assess the damaged vehicle. Kia determined it was an engine fire and the cause was undetermined due to the condition of the engine department. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11726670

Incident

Dec 26, 2025

TECHNICAL SERVICE BULLETIN: INFOTAINMENT SYSTEM SOFTWARE UPDATE USING UPDATE.KIA.COM - This bulletin provides information and service procedures for updating the infotainment systems on applicable Kia vehicles using the Kia Navigation Updater available at update.kia.com. The software update may improve system performance, enhance existing features, and apply the latest operating software for supported vehicles (2021-2026MY All Models).

TECHNICAL SERVICE BULLETIN: INFOTAINMENT SOFTWARE UPDATE PROCEDURE - This bulletin provides information on the process for downloading infotainment software updates and preparing USB for installation on applicable Kia vehicles. The software downloads and USB preparation process is similar across all supported platforms; however, in‑vehicle installation procedures vary by head unit type.

PITSTOP: TECHNICAL OPERATIONS: EXTERNAL DAMAGE TO ULTRASONIC SENSOR: This Pitstop provides information related to Parking Distance Warning (PDW) alerts and repairs involving ultrasonic sensors. The PDW system alerts the driver while parking, by calculating distance based on the difference in signal transmission and reception times between the vehicle (ultrasonic sensor) and an object. The membrane film of the ultrasonic sensor is used for object detention and can be damaged by stone chips or foreign substances while driving. Damage to the cover of the ultrasonic sensor can also lead to damage to the internal circuit. As a result of this external damage, the PDW system may not receive the proper signal from the ultrasonic sensor. In some cases, the system may cause a false alarm, no alert, or phantom warnings by a “Warning Lamp’ to be displayed on the cluster. The ultrasonic sensor membrane film should be always inspected for external damage and if any part replacement should be treated as a general repair, not as a warranty claim repair for this concern. (Please note that this Pitstop only applies to models/trims that are equipped with the ultrasonic sensors.)

TECHNICAL SERVICE BULLETIN: TIRE MOBILITY REPLACEMENT - This bulletin provides information to replace the Tire Mobility Kit (TMK) sealant can or TMK bag assembly on certain 2023-2024MY Forte (BDm) models produced from March 01, 2023 thorough November 30, 2023. Lower ambient temperatures can create a vacuum effect inside the TMK sealant can, causing the sealant can cap to open, resulting in the tire sealant leaking.

TECHNICAL SERVICE BULLETIN: TRANSMISSION FLUID APPLICATION GUIDE - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information relating to the correct transmission fluid type and fill quantity requirement for each Kia model. A flush is required ONLY when a transmission is replaced, and the transmission oil cooler is transferred to the new transmission.

TECHNICAL SERVICE BULLETIN: EXCESSIVE OIL CONSUMPTION NU/GAMMA/THETA/KAPPA ENGINES - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information on diagnosing and/or repairing some 2011-2024MY vehicles (refer to the table on pages 9 and 10 for applicable models and engine), which may exhibit a symptom of excessive oil consumption.