2023 Kia K5

The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing.  There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

1) GAS TANK 2) I WAS STRANDED IN THE HIGHWAY, BECAUSE THE GAS PUMP EXPLODED 3)THE CAR WAS TAKEN TO THE DEALER 4) NO WARNING SIGN

NHTSA ID

11774680

Incident

Jul 31, 2026

The contact owns a 2023 Kia K5. The contact received notification of NHTSA Campaign Number: 25V794000 (Fuel System, Gasoline). While driving approximately 45 - 50 MPH, the vehicle shook violently, went into LIMP Mode, and failed to accelerate above 10 MPH. The contact stated that the vehicle stalled. The vehicle was towed to the dealer, and the fuel rail sensor was replaced. However, the fuel tank became deformed and bent the subframe, which the dealer deemed unrepairable. The manufacturer was notified of the failure by phone. The failure mileage was approximately 102,000.

NHTSA ID

11773971

Incident

Oct 27, 2026

Mileage

102,000 mi

Fuel Tank has expanded and is in danger of exploding due to heat from exhaust system. My vehicle has been returned to a local dealer and Kia Corporate is willing to pay off my loan , but not compensate me for my down payment of $3500 that I put down 6 mths ago.

NHTSA ID

11772126

Incident

Oct 19, 2026

I bought a 2023 Kia K5 GT vehicle as a CERTIFIED PREOWNED from Rick Case KIA Sunrise, FL. I paid $30,000.00 + an extended warranty for about $4,000.00, traded in my vehicle (for $9,000.00) and put a down payment of $5,000.00. Within two days of buying the vehicle in April of 2025 my car was back at the dealership in the service department for transmission issues. My vehicle has had 4 total transmissions and it is 3 years old (original transmission, 3 replacement transmissions). SHOCKER - it is STILL having transmission problems. I have NEVER had a good drive in this vehicle. I filed a request for a buy back with Kia Customer Care and they told me I did not meet the requirements. My car has been in the dealerships service centers 9 times due to transmission issues that continue arrising since I bought the vehicle about a year and a half ago. Kia Customer Care stated the only option was to open a "tech line" with Kia from the dealership directly so again I dropped my car off for over a week and they could not replicate the issue to start the tech line. I took a 45 minute test drive with the manager and duplicated it twice but the manager stated they could not feel it and sent me home with my vehicle. The vehicle stops accelerating all together in the middle of traffic, shudders when trying to speed up, sounds like and feels like the entire engine is going to drop out of the car to the floor. You can feel the gears slip. Even though it is more infrequent now, it still happens and I am afraid to drive my car.

NHTSA ID

11772043

Incident

Apr 8, 2025

I am filing this complaint regarding the handling of a fuel tank recall involving my 2023 Kia K5 GT-Line. On XXX, I brought my vehicle to Kia Rockwall in [XXX], after being informed of an issue related to a fuel tank recall. I was told that my vehicle could not be returned to me and that Kia would pursue a buyback instead. Before this incident, I had spent approximately $1,200 on repairs related to the issue, including replacing the charcoal canister. These repairs occurred the previous month. I am concerned about the circumstances surrounding the defect, the expenses I incurred attempting to address the problem, and the handling of the vehicle once it was brought in for the recall. I was initially told that a case manager would assist with arrangements. On XXX, a case manager contacted me, and I explained I could not afford to pay for a rental vehicle out of pocket. I was subsequently informed that I would need to pay for a rental through Enterprise and seek reimbursement from Kia. I explained again that this was not financially possible. On XXX, I received a further response, and Kia America ultimately stated that if I could not rent a vehicle under its specified conditions or pay for one out of pocket, it would not provide a rental. As of XXX, I remain without my vehicle and without a transportation arrangement that I can afford. I am requesting that NHTSA review the safety defect and recall associated with my vehicle, including whether the recall remedy and handling of affected vehicles are adequate and whether the circumstances warrant further review. I would also like my experience documented as part of the broader record of complaints concerning this recall. I can provide repair receipts, dealership communications, and correspondence with Kia America to support the timeline above. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11769994

Incident

Sep 29, 2026

My 2023 Kia K5 GT has an intermittent and unpredictable audio defect which the vehicle suddenly and spontaneously produces an extremely loud static-like noise through all speakers in the car, immediately upon starting the vehicle. This is not related to the radio, car play, phone connection, weather, etc. Adjusting the volume dial does not effect the issue either, for example. Shutting the car off, stops it momentarily, but will return upon starting it. The only way to stop the issue is to either disconnect the battery or pull the main fuse to the dash, resetting the car. The issue has been occurring for 3 years. With multiple videos of the issue happening. The noise is loud enough to cause medical damage, especially to a child or infant. This will put my newborn infant at risk of medical damage to her ears due to the decibel of the issue which is a safety issue. Kia of Greer South Carolina, has had the vehicle on numerous occasions and not been able to fix the car or made any attempts to fix the issue. I have escalated a case with Kia North America customer care due to the nature of it being a safety concern. No one has inspected the vehicle at this time outside of the dealerships I have taken it to.

NHTSA ID

11765039

Incident

Sep 13, 2026

The contact’s son owns a 2023 Kia K5. The contact stated the vehicle was previously included in NHTSA Campaign Number: 25V794000 (Fuel System, Gasoline), and the vehicle was repaired. A day or two after the recall repair was completed, the check engine warning light illuminated. The vehicle was returned to the dealer to be diagnosed, and the contact was informed that the fuel tank could expand and explode. The contact was informed that the fuel tank and fuel pump needed to be replaced. The vehicle was repaired. The contact stated that after driving 10 miles after the vehicle was repaired, the check engine warning light illuminated again. The vehicle was taken to Auto Zone, and similar fault codes were retrieved. The vehicle was not repaired after the latest failure. The manufacturer was made aware of the failure. The manufacturer referred the contact to the NHTSA Hotline to report the failure. The failure mileage was unknown.

NHTSA ID

11760941

Incident

Aug 19, 2026

The contact owns a 2023 Kia K5. The contact received a recall notification for NHTSA Campaign Number: 25V794000 (Fuel System, Gasoline). The vehicle was taken to a dealer, where the contact was informed that the recall repair was completed and the contact was provided a receipt. However, the contact later received several email recall notifications and verified that the VIN remained included in the recall three months after the repair. The dealer was contacted several times and eventually informed the contact that the recall repair had not been completed. The manufacturer was not yet notified of the issue. The contact had not experienced a failure.

NHTSA ID

11760869

Incident

Aug 31, 2026

TECHNICAL SERVICE BULLETIN: INFOTAINMENT SYSTEM SOFTWARE UPDATE USING UPDATE.KIA.COM - This bulletin provides information and service procedures for updating the infotainment systems on applicable Kia vehicles using the Kia Navigation Updater available at update.kia.com. The software update may improve system performance, enhance existing features, and apply the latest operating software for supported vehicles (2021-2026MY All Models).

TECHNICAL SERVICE BULLETIN: INFOTAINMENT SOFTWARE UPDATE PROCEDURE - This bulletin provides information on the process for downloading infotainment software updates and preparing USB for installation on applicable Kia vehicles. The software downloads and USB preparation process is similar across all supported platforms; however, in‑vehicle installation procedures vary by head unit type.

TECHNICAL SERVICE BULLETIN: CUSTOMER ACTION: CHROME TRUNK LID MOLDING REPLACEMENT (CA2514) - This bulletin provides information regarding replacement of the chrome trunk lid molding on certain 2023-2024MY K5 (DL3a) vehicles produced from October 3, 2022 through January 23, 2024. The chrome faceplate may be partly loose while remaining secured to the molding and vehicle.

TECHNICAL SERVICE BULLETIN: VOLUNTARY EMISSIONS SERVICE CAMPAIGN: FUEL TANK AND/OR PCSV CHECK VALVE INSPECTION/REPLACEMENT + ECU SW UPGRADE (SC288/SC288A) CLOSED & SUPERSEDED - This bulletin is now closed and superseded by SC356. This bulletin provided information to inspect the fuel evaporative system and, if necessary, replace the fuel tank and/or the Purge Control Solenoid Valve (PCSV) check valve on certain 2021-2024MY K5 (DL3a) vehicles equipped with a Gamma II 1.6L T-GDI engine, produced from March 27, 2020 through January 23, 2024. This bulletin also provides information to upgrade the ECU software logic. The subject vehicles may experience fuel tank swelling due to an issue with the PCSV check valve, which results in pressurized air to flow into the fuel tank. This may cause the Check Engine Light to illuminate, and in some cases, the engine to run rough, and/or an inability to refuel. These conditions may cause the vehicle to release air pollutant which exceed Federal and California standards.

PITSTOP: TECHNICAL OPERATIONS: EXTERNAL DAMAGE TO ULTRASONIC SENSOR: This Pitstop provides information related to Parking Distance Warning (PDW) alerts and repairs involving ultrasonic sensors. The PDW system alerts the driver while parking, by calculating distance based on the difference in signal transmission and reception times between the vehicle (ultrasonic sensor) and an object. The membrane film of the ultrasonic sensor is used for object detention and can be damaged by stone chips or foreign substances while driving. Damage to the cover of the ultrasonic sensor can also lead to damage to the internal circuit. As a result of this external damage, the PDW system may not receive the proper signal from the ultrasonic sensor. In some cases, the system may cause a false alarm, no alert, or phantom warnings by a “Warning Lamp’ to be displayed on the cluster. The ultrasonic sensor membrane film should be always inspected for external damage and if any part replacement should be treated as a general repair, not as a warranty claim repair for this concern. (Please note that this Pitstop only applies to models/trims that are equipped with the ultrasonic sensors.)

TECHNICAL SERVICE BULLETIN: SERVICE ACTION: TRUNK LID AND C-PILLAR GARNISH INSPECTION & REPLACEMENT (SA552) - CLOSED AND SUPERSEDED BY SC346 - This bulletin is now closed and superseded. This bulletin provides information to inspect the rear trunk lid chrome garnish trim and the C-Pillar(s) chrome garnish trim on certain 2023-2024MY K5 (DL3a) vehicles produced from May 1, 2023 through September 29, 2023, which may be loose due to an insufficient lamination layer. Follow the procedure outlined in this publication to inspect the rear trunk lid chrome trim, and both left and right-side C-pillar chrome trims and replace the affected rear trunk lid chrome trim and/or the (left and/or right side) C-Pillar(s) chrome trim on the applicable vehicle.