2023 Kia K5

The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing.  There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

My 2023 Kia K5 GT has an intermittent and unpredictable audio defect which the vehicle suddenly and spontaneously produces an extremely loud static-like noise through all speakers in the car, immediately upon starting the vehicle. This is not related to the radio, car play, phone connection, weather, etc. Adjusting the volume dial does not effect the issue either, for example. Shutting the car off, stops it momentarily, but will return upon starting it. The only way to stop the issue is to either disconnect the battery or pull the main fuse to the dash, resetting the car. The issue has been occurring for 3 years. With multiple videos of the issue happening. The noise is loud enough to cause medical damage, especially to a child or infant. This will put my newborn infant at risk of medical damage to her ears due to the decibel of the issue which is a safety issue. Kia of Greer South Carolina, has had the vehicle on numerous occasions and not been able to fix the car or made any attempts to fix the issue. I have escalated a case with Kia North America customer care due to the nature of it being a safety concern. No one has inspected the vehicle at this time outside of the dealerships I have taken it to.

NHTSA ID

11765039

Incident

Sep 13, 2026

The contact’s son owns a 2023 Kia K5. The contact stated the vehicle was previously included in NHTSA Campaign Number: 25V794000 (Fuel System, Gasoline), and the vehicle was repaired. A day or two after the recall repair was completed, the check engine warning light illuminated. The vehicle was returned to the dealer to be diagnosed, and the contact was informed that the fuel tank could expand and explode. The contact was informed that the fuel tank and fuel pump needed to be replaced. The vehicle was repaired. The contact stated that after driving 10 miles after the vehicle was repaired, the check engine warning light illuminated again. The vehicle was taken to Auto Zone, and similar fault codes were retrieved. The vehicle was not repaired after the latest failure. The manufacturer was made aware of the failure. The manufacturer referred the contact to the NHTSA Hotline to report the failure. The failure mileage was unknown.

NHTSA ID

11760941

Incident

Aug 19, 2026

The contact owns a 2023 Kia K5. The contact received a recall notification for NHTSA Campaign Number: 25V794000 (Fuel System, Gasoline). The vehicle was taken to a dealer, where the contact was informed that the recall repair was completed and the contact was provided a receipt. However, the contact later received several email recall notifications and verified that the VIN remained included in the recall three months after the repair. The dealer was contacted several times and eventually informed the contact that the recall repair had not been completed. The manufacturer was not yet notified of the issue. The contact had not experienced a failure.

NHTSA ID

11760869

Incident

Aug 31, 2026

The infotainment system in my Kia K5 has failed completely. The screen went black, causing the radio, infotainment features, and backup camera display to stop functioning. At times, the system will attempt to reboot on its own, but it does not return to normal operation and continues to malfunction. I have attempted to reset the system multiple times using the available reset methods, but none have resolved the issue. I took the vehicle to my local Kia dealership, where I was informed that the radio/infotainment unit itself is defective and needs to be replaced. The loss of the backup camera display is particularly concerning because it affects visibility and safety while reversing. I have also found numerous reports of similar infotainment and radio failures involving Kia vehicles, which makes me concerned that this may be a widespread defect rather than an isolated failure. I am requesting that this issue be reviewed and investigated as a potential vehicle defect.

NHTSA ID

11755373

Incident

May 31, 2026

What component or system failed or malfunctioned, and is it available for inspection upon request? Fuel pump, fuel tank and valve check. How was your safety or the safety of others put at risk? SEE PHOTO. on turnpike 95. Has the problem been reproduced or confirmed by a dealer or independent service center? Confirmed by the dealer yes. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? Bev smith KIA sent my info to KIA America when they saw it. SEE PHOTO. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? It blew up on me.

NHTSA ID

11754095

Incident

Jul 28, 2026

car taken to Hutchenson Kia of Macon for Kia recall Campaign SC356. I heard loud pop a few days before appointment. The dealership stated the gas tank failed structural inspection and has already expanded. This put me and my children in danger. The dealership kept my vehicle and will not give me me a loaner. They left me stranded without a way to get home or pick up my kids from daycare. the 1800 # said my car isnt under warranty so they arent obligated. If they keep my car an say its a safety hazard they should be obligated. im told i have to wait 3-5 business day to get a case manager to see how they can assist me,

NHTSA ID

11753777

Incident

Jul 25, 2026

The vehicle is grounded at the dealership due to NHTSA Campaign 25V794 (Kia Recall SC356). The vehicle's fuel tank has critically expanded and swollen, causing permanent structural and chassis deformation inside the vehicle. The dealership service department has documented this structural damage, confirmed the vehicle is entirely unsafe to operate due to an immediate fuel system fire hazard, and stated the vehicle is likely unrepairable. The manufacturer is currently holding the hazardous vehicle but is failing to provide immediate alternative transportation, leaving the consumer stranded and creating severe financial hardship. I do not have the financial means to pay rental car fees up front for an extended and undetermined amount of time while waiting for Kia to decide the next step. All of the issues with the vehicle are directly related to the manufacturer defect. My safety was at risk while operating the vehicle due to a severe fire risk.

NHTSA ID

11753686

Incident

Jul 25, 2026

I brought my 2023 Kia K5 to Citrus Kia in Ontario, California on 2/20/2026 for two safety recalls, including Recall SC356 involving a defective fuel check valve that can cause the fuel tank to expand, melt, and potentially catch fire. When I picked up my vehicle on XXX, I was given a repair invoice stating that both recalls had been completed. Four months later, I received another recall notice by mail for SC356. After contacting Kia corporate, they confirmed that Citrus Kia had never completed the recall, despite providing me with paperwork stating that it had been done. I made multiple attempts to contact the dealership for an explanation but my calls were never returned. Kia corporate also had difficulty reaching the dealership. They ultimately confirmed with Citrus Kia that the recall had NOT been performed and instructed me to have it completed at another dealership. This was not a minor paperwork error. Citrus Kia falsely represented that a serious safety recall involving a potential fire hazard had been completed when it had not. I have the dealership's own repair invoice documenting that they claimed the work was finished. I also have a voicemail recording from Kia corporate stating they were told by Citrus Kia that the recall was actually not completed. What is most alarming is that Kia corporate never asked the dealership why they provided an invoice stating the safety recall was completed when it had not. Attachments: page 3 of invoice from 2/23/2026 shows Recall SC356 as completed; 2 screenshots from NHTSA and [XXX] on 7/23/2026 shows Recall SC356 as not completed. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11752750

Incident

Feb 20, 2026

TECHNICAL SERVICE BULLETIN: INFOTAINMENT SYSTEM SOFTWARE UPDATE USING UPDATE.KIA.COM - This bulletin provides information and service procedures for updating the infotainment systems on applicable Kia vehicles using the Kia Navigation Updater available at update.kia.com. The software update may improve system performance, enhance existing features, and apply the latest operating software for supported vehicles (2021-2026MY All Models).

TECHNICAL SERVICE BULLETIN: INFOTAINMENT SOFTWARE UPDATE PROCEDURE - This bulletin provides information on the process for downloading infotainment software updates and preparing USB for installation on applicable Kia vehicles. The software downloads and USB preparation process is similar across all supported platforms; however, in‑vehicle installation procedures vary by head unit type.

TECHNICAL SERVICE BULLETIN: CUSTOMER ACTION: CHROME TRUNK LID MOLDING REPLACEMENT (CA2514) - This bulletin provides information regarding replacement of the chrome trunk lid molding on certain 2023-2024MY K5 (DL3a) vehicles produced from October 3, 2022 through January 23, 2024. The chrome faceplate may be partly loose while remaining secured to the molding and vehicle.

TECHNICAL SERVICE BULLETIN: VOLUNTARY EMISSIONS SERVICE CAMPAIGN: FUEL TANK AND/OR PCSV CHECK VALVE INSPECTION/REPLACEMENT + ECU SW UPGRADE (SC288/SC288A) CLOSED & SUPERSEDED - This bulletin is now closed and superseded by SC356. This bulletin provided information to inspect the fuel evaporative system and, if necessary, replace the fuel tank and/or the Purge Control Solenoid Valve (PCSV) check valve on certain 2021-2024MY K5 (DL3a) vehicles equipped with a Gamma II 1.6L T-GDI engine, produced from March 27, 2020 through January 23, 2024. This bulletin also provides information to upgrade the ECU software logic. The subject vehicles may experience fuel tank swelling due to an issue with the PCSV check valve, which results in pressurized air to flow into the fuel tank. This may cause the Check Engine Light to illuminate, and in some cases, the engine to run rough, and/or an inability to refuel. These conditions may cause the vehicle to release air pollutant which exceed Federal and California standards.

PITSTOP: TECHNICAL OPERATIONS: EXTERNAL DAMAGE TO ULTRASONIC SENSOR: This Pitstop provides information related to Parking Distance Warning (PDW) alerts and repairs involving ultrasonic sensors. The PDW system alerts the driver while parking, by calculating distance based on the difference in signal transmission and reception times between the vehicle (ultrasonic sensor) and an object. The membrane film of the ultrasonic sensor is used for object detention and can be damaged by stone chips or foreign substances while driving. Damage to the cover of the ultrasonic sensor can also lead to damage to the internal circuit. As a result of this external damage, the PDW system may not receive the proper signal from the ultrasonic sensor. In some cases, the system may cause a false alarm, no alert, or phantom warnings by a “Warning Lamp’ to be displayed on the cluster. The ultrasonic sensor membrane film should be always inspected for external damage and if any part replacement should be treated as a general repair, not as a warranty claim repair for this concern. (Please note that this Pitstop only applies to models/trims that are equipped with the ultrasonic sensors.)

TECHNICAL SERVICE BULLETIN: SERVICE ACTION: TRUNK LID AND C-PILLAR GARNISH INSPECTION & REPLACEMENT (SA552) - CLOSED AND SUPERSEDED BY SC346 - This bulletin is now closed and superseded. This bulletin provides information to inspect the rear trunk lid chrome garnish trim and the C-Pillar(s) chrome garnish trim on certain 2023-2024MY K5 (DL3a) vehicles produced from May 1, 2023 through September 29, 2023, which may be loose due to an insufficient lamination layer. Follow the procedure outlined in this publication to inspect the rear trunk lid chrome trim, and both left and right-side C-pillar chrome trims and replace the affected rear trunk lid chrome trim and/or the (left and/or right side) C-Pillar(s) chrome trim on the applicable vehicle.