2009 Saab 9-3

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

MY 2009 SAAB 9-3 STARTED AND RAN FINE ON THE WAY TO WORK, BUT AT LUNCH IT STARTED FOR A COUPLE SECONDS AND SHUT OFF. THE CAR CRANKS, BUT IS AUDIBLY TOO FREE SPINNING. A LOCAL SHOP SAID COMPRESSION IN THE ENGINE WAS VERY LOW, AND AFTER MULTIPLE CALLS IT SEEMS THAT MY CAR HAS THE INFAMOUS "SOFT INTAKE VALVES" PROBLEM THAT HAS BEEN A WIDESPREAD PLAGUE FOR THESE CARS FOR MODEL YEARS 07-11. THIS CAR ONLY HAS 78,000 MILES ON IT, AND HAS ALWAYS HAD THE OIL CHANGED WITH THE CORRECT GM SPEC OIL. I WOULD THINK AN ENGINE SHOULD LAST MUCH LONGER THAN THIS.

NHTSA ID

11186875

Incident

Mar 4, 2019

Mileage

78,000 mi

MISFIRES WHEN COLD, RESULTING IN ROUGH LOW IDLE SPEED AND POSSIBLE STALLING AFTER COLD START.

NHTSA ID

11076411

Incident

Jan 7, 2018

Mileage

71,000 mi

MY CAR HAS FALLEN VICTIM TO THE SOFT INTAKE VALVE ISSUE. MY CAR WAS PARKED IN MY DRIVEWAY, IT RAN PERFECTLY WELL THE NIGHT BEFORE. I ATTEMPTED TO MOVE IT ON CHRISTMAS EVE MORNING 12/24/2017 BUT IT WOULD NOT START. I THEN HAD IT TOWED TO MY LOCAL SAAB MECHANIC, AUTOMOTION IN BILLERICA, MA- THE OWNER SAID THIS IS A WELL KNOWN ISSUE HE HAS SEEN ON A NUMBER OF OCCASIONS; HE SAID HE SAW IT SO MANY TIMES HE PURCHASED NEW EQUIPMENT TO BE PREPARED FOR THE VOLUME OF CUSTOMERS. THIS IS BEING WELL DOCUMENTED AT THE SAABCENTRAL FORUM FOUND AT WWW.SAABCENTRAL.COM/FORUMS/SHOWTHREAD.PHP?T=329066 MY 2009 9-3 IS ABOUT TO HIT 70,000 MILES; MECHANIC IS CURRENTLY WORKING TO FIX THE INTAKE VALVE ISSUE AT A COST OF $2,245.00 PLUS TAX. THERE ARE 35 PAGES OF DOCUMENTED INSTANCES AT SAABCENTRAL. IT ABSOLUTELY SHOULD BE INVESTIGATED WHETHER OR NOT GM ALLOWED THESE FAULTY ENGINES TO BE IN PRODUCTION AND SOLD TO CUSTOMERS. IT HAS BEEN STATED THAT GM ALLOWED SOFT, NON-HEAT HARDENED INTAKE VALVES TO BE USED; THESE INTAKE VALVES WILL DEFORM OVERTIME AND LEAD TO THE COMBUSTION CHAMBER NOT HAVING A PERFECT SEAL.

NHTSA ID

11060779

Incident

Dec 24, 2017

Mileage

70,000 mi

THE INTAKE VALVES ARE WORN ON THE ENGINE THIS STARTED AROUND 80,000 MILES AND HAS PROGRESSIVELY GOTTEN WORSE. THE CAR WILL NOT START ON VERY COLD DAYS. IF IT DOES, IT IDLES VERY ROUGH AND HARD. DATE BELOW IS AN ESTIMATE OF WHEN THIS STARTED.

NHTSA ID

11052774

Incident

Dec 31, 2013

Mileage

80,000 mi

I HAVE OWNED MY 2008 SAAB 9-3 FOR ABOUT A YEAR NOW AND I HAVE HAD AN ONGOING ROUGH RUNNING ISSUE THAT SEEMS TO BE GETTING WORSE. WHEN I START MY CAR UP IN THE MORNING IT RUNS VERY ROUGH. IHAVE GOTTEN IT DIAGNOSED AND IT IS MISFIRING DRAMATICALLY LIKE 6000 ON ONE CYLINDER AND 1081 ON ANOTHER . I HAVE DONE SOME RESEARCH AND HAD THIS PROBLEM DIAGNOSED, SEVERAL TIMES, AS HAVING BAD INTAKE VALVES. AFTER DOING MORE RESEARCH ON THIS PROBLEM, I HAVE COME TO FIND THIS IS A RATHER COMMON ISSUE WITH THIS SPECIFIC YEAR MAKE AND MODEL. THIS IS CONCERNING BECAUSE I HAVE HAD THIS REPAIR QUOTED AT OVER $2500.00. I AM VERY FAMILIAR WITH MANUFACTURER RECALLS AND HAVE BEEN TOLD BY MULTIPLE DEALERSHIPS TO SUBMIT A COMPLAINT IN ORDER FOR THIS PROBLEM TO BE COVERED UNDER A MANUFACTURER RECALL DUE TO FAULTY PARTS. THERE IS ONLY 80,000 MILES ON THE CAR!!!!!!!!!!!

NHTSA ID

11033214

Incident

Sep 15, 2017

Mileage

80,000 mi

I WAS FIRST NOTIFIED OF THE RECALL IN 2016, BUT TOLD THAT THE REPLACEMENT PARTS NOT AVAILABLE. WHEN I GOT THE NOTICE EARLY THIS YEAR THAT PARTS AVAILABLE, I CALLED THE AUTHORIZED DEALER SEVERAL TIMES AND NEVER GOT A RESPONSE. ON ONE OCCASION I SPOKE TO SOMEONE WHO SAID HE WOULD CALL ME BACK BUT NEVER DID, AND WHO TOLD ME THAT MY CAR DOESN'T HAVE THE TAMARA AIRBAG (WHICH IT APPEARS IT DOES), AND THAT NOTHING HAD HAPPENED WITH ANY SAAB. HE WAS VERY DISMISSIVE OF THE RISK.

NHTSA ID

11001299

Incident

Mar 2, 2017

TAKATA RECALL I WAS INFORMED IN A LETTER THAT GM IS WORKING ON AIRBAG RECALL FOR MY CAR. IT STATED THAT IN CASE OF AN ACCIDENT MY AIRBAG CAN EXPLODE AND I MAY DIE. THEY ALSO SAID THAT IN ANOTHER LETTER THEY WILL SPECIFY WHEN THE REPLACEMENT PART IS AVAILABLE. IT HAS BEEN A WHILE AND I HAVE NOT HEARD ANYTHING BACK SO I DECIDED TO DO MY OWN RESEARCH. AFTER CALLING LOCAL CADILLAC DEALER HERE IN NASHVILLE, I WAS INFORMED THAT THE ONLY PLACE IN TENNESSEE THAT STILL DOES SAAB WARRANTY WORK IN IN MEMPHIS. AFTER CALLING THAT DEALERSHIP, THEY SAID THAT THE PARTS HAVE BEEN AVAILABLE FOR A WHILE. I BELIEVE THIS IS A VERY SERIOUS MATTER SINCE MY LIFE CAN BE AT DANGER EVERY TIME I DRIVE MY CAR. I FEEL LIKE GM IS ACTING NEGLIGENT IN THIS CASE. I UNDERSTAND THAT THEY DO NOT PRODUCE SAABS ANYMORE, BUT THEY SHOULD STILL DO THEIR BEST TO SUPPORT THE PRODUCT THAT THEY HAVE PRODUCED.

NHTSA ID

10979627

Incident

Apr 20, 2017

TAKATA RECALL - MY COMPLAINT IS THAT ABSOLUTELY NOTHING HAS HAPPENED, AND THAT THE STATUS OF THE RECALL ISSUED APPROXIMATELY ONE YEAR AGO IS: "RECALL INCOMPLETE. REMEDY NOT YET AVAILABLE". PEOPLE ARE STILL DYING OUT THERE BECAUSE TAKATA HAS NOT YET SOLVED THIS PROBLEM. THOSE OF US WHO OWN VEHICLES THAT ARE UNDER THIS RECALL CAN'T JUST STOP DRIVING THEM WHILE WE WAIT FOR THIS PART TO BECOME AVAILABLE. SO, INSTEAD, WE EXPOSE OURSELVES TO RISK OF INJURY AND DEATH FROM AN AIR BAG THAT IS SUPPOSED TO PROTECT US IN A CRASH. THIS IS TOTALLY UNACCEPTABLE!!! *TR

NHTSA ID

10946672

Incident

Jan 20, 2017

New Vehicle Monitoring Programs Section in IVH

This Preliminary Information communication provides information to the technician about vehicles that have an intermittent no crank, no start, or start stall concern with the security light coming on. Technician may find Diagnostic Trouble Codes B3055, B3060, B3935, C0750, C0755, C0760, C0765, and/or C0775.

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.