RoadVitals

2002 Chevrolet Avalanche Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
15
Latest Jul 25, 2014
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
3%
of 444 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
0
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2002 Chevrolet Avalanche submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 15 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

Shown in the owner’s own words, exactly as filed

Body & structureBrakesFuel system
Filed Jul 25, 2014

TL* THE CONTACT OWNS A 2002 CHEVROLET AVALANCHE. THE CONTACT STATED THE BRAKE AND FUEL LINES WAS RUSTED AND LEAKING FLUID. IN ADDITION, THE CONTACT STATED THAT THE FRAME WAS RUSTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 110,000 AND THE CURRENT MILEAGE WAS 140,000. UPDATED 10/7/14*CN

NHTSA ID
10616269
Incident
Jul 15, 2013
Mileage
110,000 mi
Fuel system
Filed May 16, 2014

AS I WAS TRAVELING ON THE HIGHWAY AT 70MPH THE ENGINE SPUTTERED AND STOPPED RUNNING CAUSING ME TO LOSE ALL POWER ASSIST AND TO COAST TO THE SIDE OF THE HIGHWAY. THE VEHICLE WAS TOWED TO MY MECHANIC WHERE IT WAS DISCOVERED THAT THE FUEL LINE HAD RUSTED OUT AND NEEDED TO BE REPLACED AT MY EXPENSE. *TR

NHTSA ID
10592043
Incident
Apr 1, 2014
Mileage
126,000 mi
BrakesFuel system
Filed Dec 31, 2013

TL* THE CONTACT OWNS A 2002 CHEVROLET AVALANCHE. THE CONTACT STATED THAT A STRONG GASOLINE ODOR WAS INSIDE THE VEHICLE. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC FOR INSPECTION, WHO STATED THAT THE FUEL LINES WERE CORRODED AND CAUSED FUEL TO LEAK. THE FUEL LINES WERE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 157,000. UPDATED 2/11/14*CN ALSO, THE BRAKE LINES WERE REPLACED AS WELL. UPDATED 02/18/14

NHTSA ID
10558013
Incident
Dec 29, 2013
Mileage
157,000 mi
Fuel system
Filed Jul 2, 2013

TWICE IN A ROW WHEN FILLING, GAS BACKED UP AND SPILLED. I ATTRIBUTED THIS TO A FAULTY PUMP. LATER THAT EVENING WHILE PARKED I DISCOVERED A FUEL LEAK. I TOOK IT TO A MECHANIC WHO DISCOVERED THE FUEL PUMP HAD RUSTED AND CORRODED AWAY. THE NEXT DAY I BEGAN MY DRIVE HOME FROM FLORIDA TO CHICAGO. I MADE IT ABOUT 200 MILES BEFORE WE CHANGED DRIVERS, AND DISCOVERED THE TRUCK HAD STARTED LEAKING FUEL AGAIN. THANKFULLY, WE MADE IT SAFELY TO A REPAIR SHOP (A NATIONAL COMPANY THIS TIME). THEY DIAGNOSED IT AS THE FUEL TANK, LOCATED A REPLACEMENT TANK, AND I WAS UNDER WAY. I DID MAKE IT HOME TO CHICAGO, SMELLING GAS THE WHOLEWAY, BUT NOT SEEING A SIGNIFICANT LEAK (PROBABLY DUE TO THE CONSTANT DRIVING, I DID KEEP CHECKING) UNTIL I WAS ALMOST HOME. I MADE IT HOME, AND TOOK THE CAR TO A LOCAL SHOP. THE DIAGNOSED IT AS FUEL LINES, WHICH HAD RUSTED AND CORRODED. I PICKED UP MY TRUCK LAST NIGHT, DROVE IT TO WORK TODAY, THEN DROVE IT RIGHT BACK TO THE MECHANIC, SINCE IT WAS LEAKING GAS AGAIN. I HAVE SPENT OVER $1500 SO FAR IN LABOR AND PARTS, LOST ALMOST A FULL TANK OF GAS WITH ALL THE TANK DROPS, AND STILL DO NOT HAVE MY TRUCK BACK. IM PRETTY SURE MY, MECHANIC IS READY TO GIVE UP. *TR

NHTSA ID
10522985
Incident
Jun 25, 2013
Mileage
98,000 mi
ElectricalFuel system
Filed Nov 15, 2011

FUEL PUMP FAILED 3 TIMES ALREADY. ALL DOOR ELECTRICAL SOLENOIDS/CABLE SYSTEM FAILED-POSSIBLE POOR VENTILATION CAUSING EXCESSIVE CONDENSATION RESULTING IN RUSTING OF CABLES. NOTE: A FRIEND WITH THE SAME YEAR MODEL HAS EXACT PROBLEMS AND MORE. ALL COSTLY AND NON-WARRANTY ITEMS! COULD HAVE BEEN CAUSE OF ACCIDENTS WHEN FUEL PUMPS FAILED BUT FOR THE GRACE OF GOD. *TR

NHTSA ID
10435954
Incident
Feb 4, 2004
Mileage
2,000 mi
Fuel system
Filed Aug 27, 2009

TL*THE CONTACT OWNS A 2002 CHEVROLET AVALANCHE. THE CONTACT STATED THAT THE FUEL PUMP STARTED TO LEAK FUEL DUE TO RUST. THE INSURANCE COMPANY INSPECTED THE FUEL PUMP AND CONFIRMED THE PUMP WAS DEFECTIVE. THE CONTACT IS AWARE OF THE SAFETY RISK INVOLVED SINCE THE FUEL LEAK COULD POTENTIALLY CAUSE A FIRE. THE CURRENT MILEAGE WAS 102,000 AND THE FAILURE MILEAGE WAS 101,000.

NHTSA ID
10281952
Incident
Jul 30, 2009
Mileage
101,000 mi
Fuel system
Filed Jun 19, 2009

ENGINE SHUT DOWN COMPLETELY WHILE DRIVING. BRAKES WASN'T WORKING PROPERLY. *TR

NHTSA ID
10274300
Incident
Jun 16, 2009
Mileage
156,323 mi
Fuel system
Filed Nov 24, 2008

FUEL LEAKING FROM TOP OF FUEL PUMP FEED/RETURN PIPES. PIPES WHERE CORRODED AND LEAKING FUEL ON TO THE TOP OF THE FUEL PUMP WHERE FUEL POOLS UNTIL VEHICLE STOPS OR ACCELERATES AT WHICH POINT THE PUDDLED FUEL SPILLS TO GROUND, OR BLOWS UP UNDER VEHICLE CAUSING A POTENTIAL FIRE HAZARD. *TR

NHTSA ID
10249700
Incident
Sep 18, 2007
Mileage
80,000 mi
Fuel system
Filed May 23, 2005

FUEL PUMP HAS QUIT ON 3 CHEVROLET PRODUCTS OVER THE PAST 4 YEARS - EACH AT ABOUT 75,000 MILES. LAST ONE ON AN AVALANCHE WHILE DRIVING DOWN THE HIGHWAY. NO ACCIDENT OCCURRED. FATHER-IN-LAW ALSO HAD FUEL PUMP FAILURE ON CHEVROLET PICKUP AT ABOUT 75,000 MILES.

NHTSA ID
10121883
Incident
May 21, 2005
Mileage
75,000 mi
EngineFuel system
Filed Jan 22, 2005

VEHICLE HAS PROBLEM WITH FUEL SYSTEM. EITHER THE FUEL GAUGE GOES OUT INDICATING THAT YOU HAVE MORE GAS THAN YOU REALLY DO. THE FUEL PUMP GOES OUT CAUSING THE VEHICLE TO STALL. FOR EXAMPLE, I WAS DRIVING UP A WINDING HILL WHEN ALL OF A SUDDEN, MY TRUCK STOPPED WITH NO WARNING ON A BLIND CURVE. THIS CREATED A SAFETY ISSUE AS THIS INCIDENT COULD HAVE CAUSED A TRAFFIC COLLISION. MY TRUCK HAS BEEN TO RALLY CHEVROLET FOR THIS PROBLEM 4 TIMES IN LESS THAN 12 MONTHS. THE FIRST TIME WAS FEBRUARY 2003. THE SECOND TIME WAS APRIL 2003. THE THIRD TIME WAS JUNE 2003 AND THE FOURTH TIME WAS JANUARY 21, 2005. THERE IS OBVIOUSLY A PROBLEM WITH THE VEHICLES FUEL SYSTEM. THERE IS ALSO A PROBLEM WITH THE COOLING SYSTEM. EVERY SINCE MY HUSBAND AND I BOUGHT THE VEHICLE, WE HAVE BEEN SMELLING COOLANT AFTER EITHER SHORT TRIPS OR LONG DRIVING TRIPS. THERE WERE A COUPLE OF TIMES WHERE ONCE THE WATER PUMP WAS REPLACED AND THEN A FREEZE PLUG WAS REPLACED. TO THIS DAY, WE STILL SMELL COOLANT AND THE DEALER CAN NOT FIND A LEAK. I DON'T THINK THIS IS NORMAL. *JB

NHTSA ID
10107727
Incident
Jun 24, 2004
Mileage
28,000 mi
Fuel system
Filed Aug 25, 2004

GAS TANK AND FUEL SYSTEM BECAME CONTAMINATED WITH RUST AND WAS CLOGGING THE FUEL INJECTORS. CHEVROLET DEALER REPLACED 2 FUEL INJECTORS AND FUEL LINES AND CLEANED EXISTING GAS TANK. $1300 WORTH OF REPAIRS.*AK

NHTSA ID
10088567
Incident
Aug 12, 2004
Mileage
41,000 mi
Fuel system
Filed Dec 30, 2003

VERY DIFFICULT TO FILL FUEL TANK. MUST HOLD NOZZLED TIGHTLY AGAINST FILLER OPENING. I HAVE COMPLAINED TO THE DEALER ABOUT THIS SINCE I PURCHASED IT. THEY "FIXED" IT, BUT THE DIFFICULTY CONTINUES.

NHTSA ID
10051383
Incident
Feb 10, 2002
Mileage
10 mi
Fuel system
Filed Jul 8, 2002

WHILE DRIVING AT 70MPH FUEL PUMP WENT OUT, CAUSING VEHICLE TO STALL OUT.*AK

NHTSA ID
8013453
Incident
Jul 7, 2002
Fuel system
Filed Jul 3, 2002

WHEN ATTEMPTING TO REFUEL THE TRUCK, THE METAL RING WITH THE RUBBER HOSE BEHIND RING IS FAULTY IN DIAMETER WHICH DOES NOT ALLOW PROPER FUEL FLOW. NO MATTER WHAT GAS STATION THIS ALWAYS OCCURS. OWNER HAS TO USE A WRENCH OR OTHER PEOPLE TO ASSIST WITH FUELING. PLEASE DESCRIBE DETAILS.*JB

NHTSA ID
8013246
Fuel system
Filed Jan 29, 2002

NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK

NHTSA ID
757487
Incident
Nov 26, 2001

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

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Elsewhere on this vehicle

Data sources

Data on this page last refreshed .