2004 Chevrolet Silverado 2500 Electrical Problems

CHECK ENGINE LIGHT CAME ON AND "LOW ENGINE POWER" FLASHED WHERE THE ODOMETER IS. THIS CAUSED THE RPM'S NOT TO GO OVER 2800. CODE READER CLAIMS O2 SENSORS OR THROTTLE CONTROL MODULE OR CATALYTIC CONVERTOR ISSUES. WE DISCOVERED IT WAS NONE OF THE ABOVE. TO FIX PROBLEM CHANGE 3 RELAYS LOCATED UNDER HOOD IN FUSE BOX. RELAY #8864. THEN CLEAR CODES, SHOULD FIX ISSUE UNLESS CODE PERSISTS. RELAYS WILL CAUSE A FIRE IF NOT CHANGED OUT ASAP.

NHTSA ID

11163966

Incident

Aug 22, 2018

Mileage

215,000 mi

MANY OF THE VEHICLES IN THIS FAMILY SUFFER FROM RANDOM ELECTRICAL SHORTS AND OR POOR ELECTRICAL GROUNDING RELATING TO THE DRIVE BY WIRE THROTTLE ACTUATOR. THE RESULT IS THAT THE VEHICLE WILL GO INTO 'REDUCED ENGINE POWER' MODE RANDOMLY. IN THIS MODE THE VEHICLE WILL IDLE BUT NOT ACCELERATE OR DRIVE. THIS ISSUE IS WELL DOCUMENTED ON MESSAGE BOARDS WITH NO CONSISTENT FIX. THIS CONDITION EXPOSES AN EXTREME HAZARD AS THE VEHICLE CAN LOOSE POWER AT ANY TIME. THIS IS A SERIOUS SAFETY ISSUE THAT SHOULD BE INVESTIGATED. I HAVE HAD MY VEHICLE LOOSE POWER ON THE INTERSTATE AND ON HIGH SPEED 2 LANE ROADS WITH NO SHOULDER AND HEAVY TRAFFIC ON 4 OCCASIONS. NUMEROUS ATTEMPTS TO REPAIR THE ISSUE HAVE BEEN UNSUCCESSFUL.

NHTSA ID

11072174

Incident

Feb 10, 2018

Mileage

107,000 mi

MAY 2016 INSTALLED 5 YEARS WARRANTY BATTERY. BATTERY DEAD EVERY THREE MONTH. CHARGED BATTERY. INSTALLED NEW BATTERY LAST WEEK. BATTERY DEAD TODAY. HAD ALTERNATOR TESTED. (FINE) NOTICE DASHBOARD LIGHT WHERE READ MILAGE LOOKED LIKE THIS AFTER TRUCK OFF #######. ONLY GREEN LIGHT WILL NOT TURN OFF

NHTSA ID

11047326

Incident

May 20, 2016

DRIVING ON THE INTERSTATE AT 65-70 MPH TRUCK SHUT OFF NO POWER STEERING NO BRAKES SHOWING "REDUCED ENGINE POWER" ALMOST GOT INTO A WRECK WITH MY 2 YEAR OLD SON AND 70 YEAR OLD GRANDMOTHER...I STILL OWE $10,000 ON THIS HUNK OF CRAP...IT WENT AWAY AFTER A BROKEN WIRE WAS FIXED....BUT AS I SIT HERE IN MY TRUCK AT 3 AM BECAUSE I HAD TO MOVE IT I STARTED IT UP AND ONCE AGAIN REDUCED ENGINE POWER...JUST SO FRUSTRATING

NHTSA ID

10953964

Incident

Feb 11, 2017

Mileage

142,000 mi

AS WITH MANY OTHER POSTS HERE, I TOO HAVE HAD PROBLEMS WITH BOTH THE INSTRUMENT CLUSTER(BAD SPEEDOMETER AND GAUGE READINGS, "ELECTRICAL") AND ALSO THE TRANSFER CASE WITH HOLES WEARING THROUGH THE CASE, "PUMP SLAP". EVERYTHING I HAVE RESEARCHED HAS LED TO ISSUES IN BOTH PROBLEMS. I HAVE SINCE REPLACED BOTH PROBLEMS BUT STILL NOTHING BACK FROM GM. WHAT A SHAME THAT THESE AND ALL OTHER ISSUES CAN'T BE ADDRESSED BY GM. I HAVE NOT YET HAD A PROBLEM WITH THE BRAKES, YET, BUT I TELL YOU, IT WILL BE LOOKED INTO. THESE BOTH HAVE HAPPENED UNDER NORMAL DRIVING CONDITIONS.

NHTSA ID

10854289

Incident

Apr 7, 2016

Mileage

98,000 mi

I EXPERIENCED A SUDDEN LOSS OF ENGINE POWER WHILE TRAVELLING AT HIGHWAY SPEED. I AM THE ORIGINAL OWNER OF A 2004 CHEVROLET SILVERADO 2500 FOUR WHEEL DRIVE WITH THE DURAMAX DIESEL AND ALLISON TRANSMISSION. ON SUNDAY, OCTOBER 4, 2015, SHORTLY AFTER A FUEL STOP, I WAS TRAVELING ON INTERSTATE 24 NEAR PADUCAH, KY. AT APPROXIMATELY 65 MPH IN THE LEFT LANE WITH THE CRUISE CONTROL SET, I EXPERIENCED A SUDDEN LOSS OF POWER ACCOMPANIED BY A LOUD ENGINE RATTLING, AND THE CHECK ENGINE LIGHT CAME ON. WITH SOME DIFFICULTY IN HEAVY TRAFFIC, I WAS ABLE TO MANEUVER TO THE RIGHT SHOULDER OF THE ROAD. I WAS ABLE TO DRIVE THE VEHICLE AT ABOUT 25 MPH ON THE SHOULDER. SINCE I WAS JUST A FEW MILES FROM THE PADUCAH EXIT, I LIMPED THERE AND INTO A HAMPTON INN PARKING LOT. AAA RESPONDED AND TOWED THE TRUCK TO ROYAL OAKS CHEVROLET IN PADUCAH. SINCE IT WAS A SUNDAY, THE SERVICE DEPARTMENT WAS CLOSED. THE NEXT MORNING, THE DEALERSHIP'S SERVICE DEPARTMENT PULLED UP CODES PO202 AND P2149. THE SERVICE MANAGER REPORTED THAT THERE WAS A SERVICE BULLETIN ON THIS ISSUE AND THAT IT WOULD BE SEVERAL DAYS BEFORE THE REPAIR PARTS WOULD BE AVAILABLE. I LATER LEARNED THAT THE SERVICE BULLETIN IS #05-06-04-047C. THE BULLETIN ADDRESSES "A SEVERE REDUCTION IN ENGINE POWER (LIMP HOME MODE)" I WAS CHARGED $1,076 FOR REPAIRS FOR A KNOWN DEFECT THAT CHEVROLET KNEW ABOUT.

NHTSA ID

10789056

Incident

Oct 4, 2015

Mileage

108,096 mi

WHEN I GOT INTO THE VEHICLE TO START, THE DRIVER INFORMATION CENTER SAYS "UNKNOWN DRIVER". AS A RESULT OF THIS CONDITION, I CANNOT ADJUST MIRRORS, ROLL UP WINDOWS, OR GET HEADLIGHTS TO WORK. ALSO, THE GAUGES FOR VOLTAGE, OIL PRESSURE, TEMPERATURE, AND FUEL DO NOT WORK. THE RADIO DOES NOT WORK AS WELL. BECAUSE OF OVER ENGINEERING AND FAULTY PARTS I CANNOT USE THIS VEHICLE. I HAVE ALREADY HAD THE INSTRUMENT CLUSTER REPLACED AS PART OF A RECALL. MANY PEOPLE HAVE HAD THIS PROBLEM AS SEARCHED, WITH NO ANSWER. GENERAL MOTORS HAS FAILED TO PUT IN PLACE SAFETY SYSTEMS OR OVERRIDE FUNCTIONS TO ALLOW SAFE OPERATION OF THE VEHICLE. GM IS USING COMPUTER CONTROLS WHICH OFTEN FAIL TO CONTROL IMPORTANT SAFETY FUNCTIONS OF THE VEHICLE. I CURRENTLY HAVE THE VEHICLE AT THE DEALER AND THEY HAVE DISMANTLED THE BULK OF THE TRUCK TO DIAGNOSE THE PROBLEM. AFTER TWO DAYS IN THE SHOP, THEY STILL HAVE NOT FOUND THE PROBLEM. FAULTY ENGINEERING AND POOR PARTS HAVE LEAD TO THIS CONDITION. I HAVE BEEN A LIFELONG GM OWNER, BUT I WILL RECONSIDER THIS MOVING FOWARD. I AM SURE MY NEXT VEHICLES WILL BE OTHER BRANDS.

NHTSA ID

10735698

Incident

Jul 15, 2015

Mileage

126,700 mi

TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING UPHILL AT AN UNKNOWN SPEED, THE CONTACT SLIGHTLY TAPPED THE IGNITION AND THE VEHICLE STALLED. THE BATTERY WARNING INDICATOR ILLUMINATED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE FAILURE MILEAGE WAS 50,000.

NHTSA ID

10638431

Incident

Aug 12, 2014

Mileage

50,000 mi

ONE BY ONE, THE GAUGES ON THE DASH HAVE STOPPED WORKING, STARTING WITH THE ENGINE TEMPERATURE GAUGE. THEN THE FUEL LEVEL GAUGE, SPEEDOMETER, TACHOMETER, OIL PRESSURE, AND FINALLY THE TRANSMISSION TEMPERATURE GAUGE ALL WENT OUT, LEAVING ONLY THE BATTERY VOLTAGE METER WORKING CORRECTLY. I KNOW AT LEAST THREE OTHER PEOPLE LIVING WITHIN 20 MILES OF MY HOUSE THAT HAVE ALSO HAD THIS PROBLEM WITH THEIR 2004 SILVERADOS. *JS

NHTSA ID

10616917

Incident

Dec 24, 2009

Mileage

50,000 mi

I BOUGHT A 2004 CHEVY SILVERADO FROM MEDVED AND I FEEL IT HAS A PROBLEM AND GM SAYS IT'S WORKING AS DESIGNED. MY PROBLEM IS THE MESSAGE MODULE LED'S ARE SO DIM THEY CAN'T BE READ IN THE DAYLIGHT AND THE INSTRUMENT CLUSTER HAS BEEN REPLACED 3 TIMES BY MEDVED TO TRY AND FIX THE PROBLEM. THE P N R D D3 D2 LED"S ARE JUST FINE. THEY TOLD ME TO TAKE IT TO ANOTHER DEALERSHIP TO SEE IF THEY CAN FIX IT. I TOOK IT TO [XXX] AND A 18 YEAR SERVICE TECH SAID IT DOESN'T GET ANY BETTER AND GM SHOULD HAVE SENT OUT A RECALL BUT DIDN'T. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR THIS COULD BE A SAFETY ISSUE IF YOU CAN'T READ THE WARNINGS AND OTHER MESSAGES THAT APPEAR ON THE MODULE WHILE DRIVING. *TR

NHTSA ID

10584731

Incident

Apr 23, 2014

Mileage

175,000 mi

THE SPEEDOMETER REGISTERS 120MPH ALL THE TIME WHEN MOVING. WAS FIXED ONCE UNDER WARRANT. THE DEALER WHO FIXED IT IS NO LONGER IN BUSINESS. I PURCHASED A EXTENDED WARRANTY, NEVER USED IT. THE TRUCK HAS 55,000 MILES RIGHT NOW. DIESEL. $43,000 NEW. CHEVY CHANGED OUR ONSTAR TO DIGITAL. NO ONSTAR NOW. *TR

NHTSA ID

10550411

Incident

Oct 31, 2013

Mileage

32,000 mi

OIL PRESSURE GAUGE QUIT WORKING IN ABOUT 2009. TOOK INTO DEALERSHIP AND WAS TOLD WE WERE 4,000 MILES PAST THE RECALL OF THE CLUSTER. VERY EXPENSIVE REPLACEMENT!! SINCE THAT TIME THE SPEEDOMETER QUIT WORKING, THE TACHOMETER QUIT WORKING. VERY SCARY TO BE HAVING TO RELY ON TEMPERATURE GAUGES THAT I HOPE ARE WORKING CORRECTLY STILL, AND A GAS GAUGE THAT HOPEFULLY IS ALSO WORKING CORRECTLY. I CANNOT BELIEVE THEY DID NOT SUBMIT A FULL RECALL AND REPLACEMENT OF THIS INSTRUMENT CLUSTER WITHOUT AN EXPIRATION ON IT. SEEMS LIKE THIS IS A HUGE SAFETY ISSUE TO ME TO HAVE NON WORKING GAUGES DUE TO A FACTORY DEFECT!! *TR

NHTSA ID

10547687

Incident

Oct 13, 2009

Mileage

84,000 mi

TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING APPROXIMATELY 10 MPH, THE CONTACT ABNORMALLY DEPRESSED THE BRAKE PEDAL INTO THE FLOOR BOARD. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE CONTACT WAS ADVISED THAT THE BRAKE LINES WERE FRACTURED DUE TO CORROSION AND WERE LEAKING BRAKE FLUID. THE FRONT BRAKE LINES WERE ALSO REPLACED BECAUSE THEY WERE CORRODED AND LEAKING BRAKE FLUID. THE VEHICLE WAS REPAIRED. ALSO THE SPEEDOMETER WOULD NOT DISPLAY AN ACCURATE READING. THE SPEEDOMETER WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 97,000. UPDATED 08/02/12

NHTSA ID

10466365

Incident

Jul 11, 2012

Mileage

97,000 mi

JAN 2011 DURING A REAL BAD WINTER WE LOST THE FRONT BRAKES WHILE DRIVING, MULTIPLE BRAKE LINES WERE REPLACED AT A COST OF $600+, APRIL 2012 WHILE DRIVING AGAIN 25MPH THE REAR BRAKE LINES BURST!! JUST HAD TO PAY FOR MORE BRAKE LINES AT A COST OF $485. THE TRUCK NOW HAS 117,000 MILES AND THIS IS NOT THE FIRST ISSUE WE HAVE HAD, THE ODOMETER NO LONGER WORKS AND HAD MULTIPLE PROBLEMS WITH THE BLOWER FOR HEAT AND A/C. *TR

NHTSA ID

10456394

Incident

Jan 4, 2011

Mileage

80,000 mi

2004 CHEVROLET SILVERADO. FIRE INVESTIGATOR WRITES IN REGARDS TO VEHICLE DASH FIRE *TGW THE VEHICLE WAS HEAVILY DAMAGED BY A FIRE WHICH REPORTEDLY ORIGINATED IN THE DASH. THE FIRE SPREAD AND CONSEQUENTLY CONSUMED THE PASSENGER COMPARTMENT, THEN SPREAD TO THE ENGINE. THE PROBLEM MANIFESTED WHILE THE DRIVER WAS USING THE CIGARETTE LIGHTER. PRIOR TO THE FIRE, THE TRANSMISSION, ALTERNATOR AND A 15 AMP FUSE LIGHTER FUSE WAS REPLACED. THE CIGARETTE LIGHTER WAS USED FREQUENTLY, PLUGGING A 400 WATT INVERTER WHICH ALLOWED THE DRIVER TO USE HIS COMPUTER. AT THE TIME OF THE FIRE, THE CONSUMER WAS DRIVING ON THE HIGHWAY WHEN HE UNPLUGGED THE INVERTER FROM THE CIGARETTE LIGHTER SOCKET AND INSERTED HIS CIGARETTE LIGHTER WHICH POPPED BACK. ABOUT A SECOND LATER, WHITE SMOKE STARTING COMING FROM THE DASH. THERE WERE NO CIGARETTES IN THE ASH TRAY. THE SMOKE STARTED TO INCREASE AND THE CONSUMER IDENTIFIED THE PROBLEM AS AN ELECTRICAL INSULATION SMOKE ODOR. THE SMOKE WAS COMING FROM THE BACK OF THE DASH; THERE WAS NO SMOKE COMING FROM THE ENGINE COMPARTMENT OR THE HOOD AT THAT TIME. IT WAS IN THE FIRE INVESTIGATOR'S OPINION, THAT THE RESULTS OF THE EXAMINATION LEAD TO A CONCLUSION THAT ON A MORE PROBABLE THAN NOT BASIS, AN ELECTRICAL ANOMALY AT THE DASH AREA AND IN THE VICINITY OF THE CIGARETTE LIGHTER IGNITED NEARBY COMBUSTIBLES AND THE FIRE SPREAD INTO THE PASSENGER COMPARTMENT. (LETTER SENT IN BY FIRE INVESTIGATOR) *JB

NHTSA ID

10418950

Incident

Nov 16, 2009

2004 CHEVROLET SILVERADO 2500HD. CONSUMER STATES GAUGES STOPPED WORKING AND THE BOLTS ON THE MANIFOLD WERE DEFECTIVE. *TGW

NHTSA ID

10415868

Incident

Jul 1, 2011

Mileage

77,000 mi

THE GAUGE CLUSTER, INCLUDING SPEEDOMETER, FAILED AT 70,000 MILES. NHTSA HAS RECEIVED NUMEROUS COMPLAINTS ABOUT THIS MODEL. GENERAL MOTORS WILL NOT REPLACE THE GAUGE CLUSTER AFTER THE WARRANTY EXPIRES, EVEN THOUGH THIS IS CLEARLY A DESIGN PROBLEM AS EVIDENCED BY THE THOUSANDS OF COMPLAINTS. *KB

NHTSA ID

10413253

Incident

Jun 1, 2007

NOTICE SENT OUT AFTER MY VEHICLE EXCEEDED WARRANTY,INSTRUMENT CLUSTER FAILURE,7YRS OR 70,000 MILES ,LETTER SENT OUT NOV 2007,80000PLUS ON MY CHEVY TRUCK AT TIME OF RECALL,GM STILL HAVING PROBLEMS INSTRUMENT CLUSTER,NOW THEY WANT $500-$650.00 TO REPAIR WHAT A JOKE,LAST CHEVY VEHICLE I PURCHASE!!!!!!! *TR

NHTSA ID

10401090

Incident

Apr 10, 2011

Mileage

155,000 mi

COMPLETE FAILURE OF THE DASH CLUSTERS, NO OIL PRESSURE READING, NO SPEEDOMETER READING THAT COULD RESULT IN TICKETS OR ACCIDENTS. *TR

NHTSA ID

10396780

Incident

Jan 1, 2010

INSTURMENT PANEL MAKING NOISE AND MALFUNCTIONING. HAPPENED SINCE ABOUT 40,000 MILES ON TRUCK. THEN A FEW DAYS AGO SMOKE WAS COMING FROM DASH. SHUT TRUCK OFF AND DISCONNECTED BATTERY. CALLED THE DEALER AND THEY SAID WARRANTY HAD JUST EXPIRED IN JANUARY. CALLED GM THEY SAID TO TAKE IT TO A DEALER FOR A DIAGNOSTIC TEST AND THEY WOULD SEE IF THE WOULD "POSSIBLY HELP" WITH THE COST OF REPAIRS. *TR

NHTSA ID

10394493

Incident

Apr 3, 2011

Mileage

64,000 mi

I RECENTLY PURCHASED IN CHEVY 2500 HD SILVERADO FROM AN INDIVIDUAL AND THE GAUGES ON THE DASH ARE NOT WORKING PROPERLY. LUCKILY, THE PERSON I BOUGHT IT FROM WAS HONEST ENOUGH TO LET ME KNOW THIS BEFORE I TEST DROVE THE TRUCK. HE TOLD HE HAD ALREADY SPOKE TO THE LOCAL CHEVY DEALER AND THEY SAID IT WAS A COMMON PROBLEM AND IT COULD BE REPAIRED UNDER WARRANTY IF THE VEHICLE HAD UNDER 75,000 MILES.THE TRUCK HAD 142,XXX WHEN I GOT IT. I TALKED TO ANOTHER MECHANIC AND HE ALSO VERIFIED THAT THIS IS A COMMON PROBLEM WITH THESE TRUCKS, AS IS A HOLE BEING EATEN UP IN THE TRANSFER CASE OF THE 4X4. THE REPAIR ESTIMATE I GOT IS $350. I THINK A CLASS ACTION LAWSUIT SHOULD BE FILED ON BEHALF OF ALL THE CURRENT OWNERS( OR PERSONS THAT HAD TO PAY FOR THIS REPAIR) AGAINST GM. I AM UNABLE TO MONITOR MY SPEED, TEMP, OIL PRESSURE, VOLTAGE, FUEL OR TRANS TEMP ACCURATELY BECAUSE OF THIS. IF THE MOTOR WERE TO BURN UP DUE TO OVERHEATING, I WOULD HAVE NO WAY OF KNOWING IT UNTIL IT WAS TOO LATE. IF ANYONE KNOWS OF A LAWYER WILLING TO TAKE ON A CASE SUCH AS THIS, I WILL BE MORE THAN WILLING TO SIGN MY NAME DUE TO THE FACT I AM HAVING TO PAY FOR THE REPAIR TO AVOID MORE SERIOUS DAMAGE TO THE VEHICLE OR A POSSIBLE OF LIFE IF THE VEHICLE WERE TO CATCH FIRE FROM OVERHEATING. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ID

10394262

Incident

Mar 20, 2011

Mileage

142,853 mi

I WAS JUST DRIVING MY YUKON AND THE SPEEDOMETER WAS READING 100 MILES I KNEW SOMETHING WAS WRONG BECAUSE WHEN I STOP AND TURN IT OFF THE SPEEDOMETER STAYED AT 40 MILES AND I DON'T KNOW AT WHAT SPEED AM AT WHEN AM ON THE FREEWAY, I AS A MECHANIC SHOP AN THEY TOLD ME THAT I HAD TO GO TO THE DEALER FOR THAT. *TR

NHTSA ID

10394101

Incident

Apr 3, 2011

Mileage

66,000 mi

82000 MILES, SPEEDOMETER CLUSTER STOPPED WORKING. GAUGE SHOWS 75-120MPH AT ALL TIMES. IT IS UNKNOWN EXACTLY HOW FAST THE VEHICLE IS TRAVELLING AT ANY GIVEN TIME.

NHTSA ID

10387088

Incident

Jan 1, 2011

Mileage

82,000 mi

INSTRUMENT PANEL CLUSTER HAS STARTED PROVIDING INACCURATE READINGS INCLUDING ERRATIC SPEED DISPLAY. PROBLEM STARTED AT 86,000 MILES. CHEVROLET WILL NOT COVER REPLACEMENT AS OVER THE MILEAGE LIMIT. *TR

NHTSA ID

10382675

Incident

Dec 15, 2010

Mileage

86,000 mi

TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500. THE CONTACT WAS DRIVING 60 MPH WHEN THE SPEEDOMETER FAILED AND INDICATED THAT HE WAS TRAVELING 90-100 MPH. THE DEALER WAS CONTACTED BUT THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED BUT WOULD NOT PROVIDE ANY ASSISTANCE. THE FAILURE MILEAGE WAS 120,000.

NHTSA ID

10378639

Incident

Jan 3, 2011

Mileage

120,000 mi