1997 Ford F-350

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY 1997 TO 2002 SUBJECT VEHICLES.(2) MOST THE COMPLAINANTS REPORTED HEARING A LOUD POP WHILE DRIVING OR UPON STARTING UP THE VEHICLE FOLLOWED BY A LOUD, REPETITIVE CLICKING OR POPPING SOUND.(3) MANY OF THE COMPLAINANTS REPORTED THAT THE POPPING SOUND WAS ACCOMPANIED BY SOME LOSS OF VEHICLE POWER; HOWEVER, IN 99% OF THE INCIDENTS REPORTED, THE VEHICLE DID NOT STALL.IN THE VERY FEW INCIDENTS WHERE THE VEHICLE DID STALL, MOST VEHICLES COULD BE RESTARTED.(4) ONLY A SMALL PERCENTAGE OF THE COMPLAINANTS CITED THAT THEY SMELLED GAS OR A SLIGHT BURNING SMELL WHEN THE INCIDENT OCCURRED.(5) IN ALL BUT A VERY FEW INCIDENTS, VEHICLE DAMAGE WAS LIMITED TO THE ENGINE.IN ONE INCIDENT, THE COMPLAINT REPORTED THAT THE FUEL RAIL WAS DAMAGED AND REPLACED AFTER ONE OF THE SPARK PLUGS EJECTED FROM THE ENGINE; HOWEVER, THE COMPLAINANT REPORTED THAT THE DAMAGE DID NOT RESULT IN ANY TYPE OF FUEL LEAK OR FIRE.IN ANOTHER INCIDENT, THE ONLY INCIDENT WHERE A FIRE WAS ALLEGED, THE COMPLAINANT REPORTED THAT NO FLUID LEAK WAS OBSERVED, BUT THAT A FIRE RESULTED AFTER THE SPARK PLUG HAD EJECTED FROM THE ENGINE AND HE HAD RESTARTED THE VEHICLE AND DRIVEN TO ANOTHER LOCATION.NONE OF THE COMPLAINANTS REPORTED ANY DAMAGE TO THE VEHICLE HOOD.(6) ONLY TWO COMPLAINANTS REPORTED THAT THEY OBSERVED WHAT APPEARED TO BE SOME DROPS OF FUEL COMING FROM THE CYLINDER WHERE THE SPARK PLUG HAD FAILED OR ON THE SPARK PLUG ITSELF; HOWEVER, EACH OF THESE COMPLAINANTS REPORTED THAT THERE WAS NO SMOKE OR FLAMES AS A RESULT OF HIS INCIDENT.AS THE PETITIONER NOTED, AND ODI?S ANALYSIS SHOWED, IT IS POSSIBLE FOR A SPARK PLUG TO DETACH FROM THE ENGINE CYLINDER THREADS IN THE SUBJECT VEHICLES.HOWEVER, ODI?S ANALYSIS OF 474 COMPLAINTS DESCRIBING SUCH INCIDENTS FOUND ONLY A VERY FEW ALLEGED ANY SAFETY-RELATED CONSEQUENCES.NONE OF THESE SHOWED ANY EVIDENCE OF A SERIOUS SAFETY CONSEQUENCE.GIVEN THE LARGE POPULATION AND RELATIVELY LONG EXPOSURE TIME OF THE SUBJECT VEHICLES, THE COMPLAINT ANALYSIS INDICATES THAT THE RISK TO MOTOR VEHICLE SAFETY FROM THE ALLEGED DEFECT IS VERY LOW.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.

EA05-005 IS CLOSED WITH FORD?S ACTIONS IN RECALLS 05V-017, 05V-388, AND 06V-286, RECALLING APPROXIMATELY 6.7 MILLION VEHICLES EQUIPPED WITH TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCHES (SCDS).THE BRAKE SYSTEMS IN THESE RECALLED VEHICLES GENERATE A VACUUM THAT CAN POTENTIALLY CAUSE THE SCDS TO FAIL AND, IN CERTAIN SWITCH INSTALLATION ORIENTATIONS, CATCH FIRE.FORD IS ALSO INCLUDING THE ENTIRE POPULATION OF 1998 EXPLORERS.FORD HAS INFORMED ODI THAT TESTING TO DETERMINE THE CAUSE OF FAILURES IN THE 1998 EXPLORERS WILL CONTINUE AFTER THIS INVESTIGATION IS CLOSED.ODI BELIEVES THAT THE VEHICLES EXHIBITING THE FACTORS CAUSING SCDS FAILURE DESCRIBED IN THIS REPORT CORRELATE WELL WITH THE OBSERVED FAILURE RATES ON THESE VEHICLES BY MODEL AND MODEL YEAR.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST IN THE NON-RECALLED VEHICLES MANUFACTURED WITH SCDS THAT ARE NOT INCLUDED IN FORD?S RECALLS.ODI WILL CONTINUE TO MONITOR THE NON-RECALLED POPULATION FOR INCIDENCE OF ENGINE COMPARTMENT FIRES.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE ATTACHED CLOSING REPORT FOR DETAILS.

ON THE PASSENGER SIDE OF THE ENGINE PAN THE DIPSTICK ADAPTER WAS MANUFACTURED POORLY. THE OIL FROM THE CRANKCASE HAS CAUSED THE ORING TO SWELL AND LEAK OIL. THE OIL LEAK IS GETTING ON THE STARTER AND CLUTCH. THE OIL CAN CAUSE A SHORT IN THE ELECTRICAL SYSTEM. THIS CAN CAUSE AN ACCIDENT OR DEATH WHILE DRIVING. THE OIL ON THE CLUTCH CAN CAUSE LOSS OF CONTROL AND CAUSE AN ACCIDENT OR DEATH. THE ORING CAN SWELL AND FALL OFF THE ADAPTOR AND BECOME LODGED IN THE OIL PICKUP. THIS WILL STARVE THE MOTOR OF OIL AND CAUSE A CATASTROPHIC FAILURE OF THE MOTOR WHILE DRIVING. THIS CAN CAUSE AN ACCIDENT OR DEATH. DUE TO THE INHERENT POOR DESIGN THE ORING THAT IS SUBMERGED IN OIL SHOULD BE COMPATIBLE WITH OIL OR BE ABLE TO BE REPLACED. IT IS NOT POSSIBLE TO REPLACE THE ORING DUE TO DUE TO THE TERRIBLE DESIGN OF THE DIPSTICK ASSEMBLY. TO REPLACE THIS ORING WITH A PROPER OIL COMPATIBLE ONE REQUIRES THE DISASSEMBLY OF THE MOTOR AND THE REMOVAL OF THE MOTOR TO GAIN ACCESS TO THE DEFECTIVE PART. THIS IS A COMMON PROBLEM ON ALL VEHICLES OF THE SAME MAKE AND MODEL FROM 1988-2006.

NHTSA ID

11270810

Incident

Sep 2, 2019

Mileage

155,000 mi

TL* THE CONTACT OWNS A 1997 FORD F-350. WHILE DRIVING 25 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT RESTARTED THE VEHICLE AND IT STALLED A SECOND TIME. THE CONTACT WAS ABLE TO RESTART THE VEHICLE AND DRIVE HOME. GLADIAN REPAIR SHOP OF PITTSBURG, VIRGINIA WAS MADE AWARE OF THE FAILURE AND SUGGESTED A LIST OF UNKNOWN REPAIRS. CAMEL BROTHERS REPAIR SHOP OF PRINCE GEORGE, VIRGINIA REPLACED THE ACCELERATOR PEDAL POSITION SWITCH SENSOR, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE ISSUE. THE FAILURE MILEAGE WAS APPROXIMATELY 120,000.

NHTSA ID

11013699

Incident

Aug 6, 2017

Mileage

120,000 mi

TL* THE CONTACT OWNS A 1997 FORD F-350. WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE WOULD SUDDENLY STALL. AFTER RESTARTING THE ENGINE, THE VEHICLE OPERATED NORMALLY. THE CONTACT INDICATED THAT THE FAILURE WAS INTERMITTENT. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE CAM SHAFT POSITION SENSOR WAS FAULTY. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE CONTACT WAS INFORMED THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 07V553000 (ENGINE). THE CONTACT STATED THAT THE VEHICLE EXPERIENCED THE SAME FAILURE LISTED IN THE RECALL. THE FAILURE MILEAGE WAS 92,000.

NHTSA ID

10711900

Incident

Apr 1, 2014

Mileage

92,000 mi

WE WERE TRAVELLING 65 MPH ON THE 91 FREEWAY TOLL ROAD WHEN MY LEFT REAR TIRE TREAD COMPLETELY SEPARATED FROM THE CASING CAUSING MY VEHICLE TO SWERVE AND JUMP AND CAUSING SIGNIFICANT DAMAGE TO MY VEHICLE, INCLUDING DAMAGING THE FUEL FILL LINE. FORTUNATELY THERE WAS NO FUEL LEAKAGE. THE TIRE DID NOT DEFLATE SO THERE WAS NO PUNCTURE OR OTHER EXTERNALLY CAUSED DAMAGE TO THE TIRE OR VEHICLE. I TOOK THE TIRE TO A BF GOODRICH DEALER ON 10/19/14 FOR INSPECTION, THE TIRE WAS STILL FULLY INFLATED. THE DEALER DEFLATED THE TIRE OUT OF SAFETY CONCERNS. HAD THIS BEEN A FRONT TIRE THE POTENTIAL FOR DAMAGE AND INJURY WOULD HAVE SIGNIFICANTLY INCREASED. THE TIRE WAS PURCHASED IN JULY 2012 AND WAS JUST OVER 2 YEARS OLD. TIRE DOT# IS BFW8 0211 0712. *TR

NHTSA ID

10705988

Incident

Oct 4, 2014

Mileage

319,000 mi

WHILE DRIVING MY 1997 FORD F350 DIESEL PICKUP, PULLING A 36FT GOOSENECK HORSE TRAILER WITH MY TWO TEENAGE DAUGHTERS AND THEIR FOUR HORSES, THE ENGINE IN MY PICKUP SPONTANEOUSLY IGNITED. THERE WAS NO "CHECK ENGINE" WARNING LIGHT, AND THE ENGINE TEMPERATURE GAUGE SHOWED NORMAL. THE ONLY WARNING I HAD WAS SMOKE COMING UP FROM THE LEFT WHEEL WELL UPON SPEED DECREASE TO TURN A CORNER. I WAS TRAVELING A SHORT DISTANCE FROM HOME AND AT A LOW RATE OF SPEED (LESS THAN 40MPH) DURING THE TRAVEL FROM MY HOME TO THE LOCAL FAIRGROUNDS FOR RODEO PRACTICE. AS I TURNED THE CORNER, THE SMOKE BILLOWED. I IMMEDIATELY PULLED OVER AND SMOKE FILLED THE CAB OF THE PICKUP. MY TWO DAUGHTERS AND I QUICKLY EVACUATED THE VEHICLE AND CALLED 911. WE QUICKLY UNLOADED THE LIVESTOCK FROM THE TRAILER AND GOT FAR AWAY FROM THE SCENE. MY FIANCE, WHO WAS TRAVELING BEHIND US IN ANOTHER VEHICLE, TRIED PUTTING THE FIRE OUT WITH THE FIRE EXTINGUISHER I CARRIED IN MY PICKUP, BUT TO NO AVAIL. AS AN EMERGENCY RESPONDER HIMSELF, HE HAD THE PRESENCE OF MIND TO UNHOOK THE PICKUP FROM THE HORSE TRAILER AND PUSH IT AWAY AS IT BECAME ENGULFED IN FLAMES. BY THE TIME THE FIRE DEPARTMENT ARRIVED, THE VEHICLE WAS ENGULFED IN FLAMES AND A TOTAL LOSS. FROM THE TIME I NOTICED THE SMOKE UNTIL THE FIRE CONSUMED THE VEHICLE WAS LESS THAN 15 MINUTES. MY DAUGHTERS HAVE BEEN TRAUMATIZED BY THIS INCIDENT. WE HAVE SUFFERED SIGNIFICANT FINANCIAL AND ECONOMIC LOSS AS A RESULT OF THIS SPONTANEOUS FIRE. I NEED TO MAKE PEOPLE AWARE OF THIS TO PREVENT OTHERS FROM SUFFERING SIMILAR LOSS, INJURY OR EVEN DEATH. I AM AWARE THAT THERE ARE MULTIPLE ELECTRICAL ISSUES WITH THIS MAKE/MODEL VEHICLE. I RECEIVED NO RECALL NOTICES FROM FORD, OR WARNING OF ANY KIND THAT SOMETHING LIKE THIS COULD HAPPEN TO MY VEHICLE AS A RESULT OF A FAULTY PART (WHICH IS WHAT WE BELIEVED TO BE THE CAUSE OF THIS FIRE). *TR

NHTSA ID

10586547

Incident

Apr 12, 2014

Mileage

173,000 mi

TL* THE CONTACT OWNS 1997 FORD F-350. THE CONTACT STATED THAT SHE NOTICED THAT THE FRAME WAS FRACTURED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 175,000. *TR

NHTSA ID

10514974

Incident

Mar 26, 2013

Mileage

175,000 mi

REAR DRIVER SIDE TREAD SEPARATED FROM TIRE AT 75MPH IN THE STATE OF NEBRASKA.22HRS. LATER IN THE STATE OF OHIO THE PASSENGER REAR SEPARATED. CONTACTED FIRESTONE AND THEY WILL NOT TAKE ANY RESPONSIBILITY FOR INCIDENT. *TR

NHTSA ID

10428162

Incident

Oct 27, 2010

Mileage

26,000 mi

TL* THE CONTACT OWNS A 1997 FORD F-350. THE CONTACT STATED THAT WHILE DRIVING 55 MPH, THE FUEL GAUGE METER SUDDENLY INDICATED THAT THE FUEL TANK WAS EMPTY. THE CONTACT ALSO DISCOVERED THAT THE PANEL FOR THE FUEL TANK WAS DETACHED, CAUSING THE FUEL TANK TO BE SEPARATED FROM THE CHASSIS. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER AND THE MANUFACTURER WAS NOTIFIED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 115,000 AND THE CURRENT MILEAGE WAS 146,823.

NHTSA ID

10418039

Incident

Feb 1, 2010

Mileage

115,000 mi

GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT

MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODES P0603 (POWERTRAIN CONTROL MODULE KEEP ALIVE MEMORY ERROR) OR P0605 ( POWERTRAIN CONTROL MODULE READ ONLY MEMORY ERROR). *TT

AN ENGINE VIBRATION AND/OR MOANING NOISE AT 2600-3000 RPM. *TT

7.3L DIT GLOW PLUG START-UP ON-TIME DURING COLD TEMPERATURE - SERVICE TIP. *TT

LOSS OF POWER AND MALFUNCTION INDICATOR LAMP MAY ALSO ILLUMINATE WITH DIAGNOSTIC TROUBLE CODES 128 AND 845 OR P0236 AND P0238 STORED IN MEMORY. *TT

A NO-START OR REDUCED POWER CONDITION MAY OCCUR INTERMITTENTLY. *TT