2003 Ford F-350

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY 1997 TO 2002 SUBJECT VEHICLES.(2) MOST THE COMPLAINANTS REPORTED HEARING A LOUD POP WHILE DRIVING OR UPON STARTING UP THE VEHICLE FOLLOWED BY A LOUD, REPETITIVE CLICKING OR POPPING SOUND.(3) MANY OF THE COMPLAINANTS REPORTED THAT THE POPPING SOUND WAS ACCOMPANIED BY SOME LOSS OF VEHICLE POWER; HOWEVER, IN 99% OF THE INCIDENTS REPORTED, THE VEHICLE DID NOT STALL.IN THE VERY FEW INCIDENTS WHERE THE VEHICLE DID STALL, MOST VEHICLES COULD BE RESTARTED.(4) ONLY A SMALL PERCENTAGE OF THE COMPLAINANTS CITED THAT THEY SMELLED GAS OR A SLIGHT BURNING SMELL WHEN THE INCIDENT OCCURRED.(5) IN ALL BUT A VERY FEW INCIDENTS, VEHICLE DAMAGE WAS LIMITED TO THE ENGINE.IN ONE INCIDENT, THE COMPLAINT REPORTED THAT THE FUEL RAIL WAS DAMAGED AND REPLACED AFTER ONE OF THE SPARK PLUGS EJECTED FROM THE ENGINE; HOWEVER, THE COMPLAINANT REPORTED THAT THE DAMAGE DID NOT RESULT IN ANY TYPE OF FUEL LEAK OR FIRE.IN ANOTHER INCIDENT, THE ONLY INCIDENT WHERE A FIRE WAS ALLEGED, THE COMPLAINANT REPORTED THAT NO FLUID LEAK WAS OBSERVED, BUT THAT A FIRE RESULTED AFTER THE SPARK PLUG HAD EJECTED FROM THE ENGINE AND HE HAD RESTARTED THE VEHICLE AND DRIVEN TO ANOTHER LOCATION.NONE OF THE COMPLAINANTS REPORTED ANY DAMAGE TO THE VEHICLE HOOD.(6) ONLY TWO COMPLAINANTS REPORTED THAT THEY OBSERVED WHAT APPEARED TO BE SOME DROPS OF FUEL COMING FROM THE CYLINDER WHERE THE SPARK PLUG HAD FAILED OR ON THE SPARK PLUG ITSELF; HOWEVER, EACH OF THESE COMPLAINANTS REPORTED THAT THERE WAS NO SMOKE OR FLAMES AS A RESULT OF HIS INCIDENT.AS THE PETITIONER NOTED, AND ODI?S ANALYSIS SHOWED, IT IS POSSIBLE FOR A SPARK PLUG TO DETACH FROM THE ENGINE CYLINDER THREADS IN THE SUBJECT VEHICLES.HOWEVER, ODI?S ANALYSIS OF 474 COMPLAINTS DESCRIBING SUCH INCIDENTS FOUND ONLY A VERY FEW ALLEGED ANY SAFETY-RELATED CONSEQUENCES.NONE OF THESE SHOWED ANY EVIDENCE OF A SERIOUS SAFETY CONSEQUENCE.GIVEN THE LARGE POPULATION AND RELATIVELY LONG EXPOSURE TIME OF THE SUBJECT VEHICLES, THE COMPLAINT ANALYSIS INDICATES THAT THE RISK TO MOTOR VEHICLE SAFETY FROM THE ALLEGED DEFECT IS VERY LOW.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.

TWENTY FIVE OF THE ODI FAILURE REPORTS ARE DUPLICATIVE OF FORD COMPLAINTS.TWENTY ODI REPORTS DO NOT CONTAIN A VIN (AND MAY OR MAY NOT BE DUPLICATIVE OF FORD REPORTS).THE 14 ALLEGED CRASHES AND 2 ALLEGED INJURIES WERE ALL MINOR.SUBMITTED DURING PRELIMINARY EVALUATION (PE) 04-070, FORD'S RESPONSE TO ODI'S INFORMATION REQUEST (IR) LETTER CONTAINED ABOUT 5,000 CONSUMER REPORTS (MORS) AND 8,700 FIELD REPORTS (CQIS).FORD REVIEWED THE COMPLAINTS AND CATEGORIZED THEM.THE MANUFACTURER REPORTS SHOWN ABOVE REPRESENT A COUNT OF UNIQUE VEHICLES THAT FORD CATEGORIZED AS ALLEGEDLY STALLING DUE TO A SUBJECT ENGINE COMPONENT ('A' CATEGORY, SEE FORD'S IR RESPONSE LETTER FOR FURTHER DETAIL); SOME OF THESE VEHICLES RECEIVED MULTIPLE REPORTS.ODI HAS NOT YET CONFIRMED FORD'S CATEGORIZATION OF THESE REPORTS, NOR HAS ODI CONFIRMED FORD'S CATEGORIZATION OF THE REMAINING REPORTS (WHICH FORD STATES DO NOT PERTAIN TO THE ALLEGED DEFECT).FORD SUBMITTED NEARLY 19,000 WARRANTY CLAIMS, MANY OF WHICH INVOLVED CLAIMS FOR A TECHNICAL SERVICE BULLETIN (TSB 04-13-08) AND FIELD SERVICE ACTION (FSA 03B05) WHICH FORD IDENTIFIED AS POTENTIAL REMEDIES FOR STALLING COMPLAINTS.ODI HAS NOT CONFIRMED THAT EITHER OF THESE ARE A REMEDY FOR ENGINE STALLING COMPLAINTS.SEVERAL OTHER DEALER COMMUNICATIONS RELATED TO ENGINE STALL WERE ALSO SUBMITTED AS WELL AS OVER 50 PRODUCT MODIFICATIONS, 15 OF WHICH INVOLVE REVISIONS TO THE SOFTWARE FOR THE ELECTRONIC ENGINE CONTROL UNIT.FURTHER INVESTIGATION IS REQUIRED AND ODI IS UPGRADING PE04-070 TO AN ENGINEERING ANALYSIS (EA).DURING THE EA, ODI WILL ESTABLISH AND UPDATE MANUFACTURER FAILURE REPORT COUNTS, FURTHER INVESTIGATE THE FREQUENCY AND TREND OF STALLING COMPLAINTS, AND DETERMINE THE SCOPE AND SAFETY IMPLICATION OF STALLING EVENTS.ODI WILL ALSO INVESTIGATE FORD'S REMEDIES, THEIR EFFECTIVENESS, AND WHETHER FURTHER ACTION IS REQUIRED.

When the 03 Ford F350 dually, is placed in Park, it will just roll away!

NHTSA ID

11753435

Incident

Jul 24, 2026

I was under the truck working on it and the truck was on I had the emergency brake on and the truck went into reverse and ran me over

NHTSA ID

11750135

Incident

Jun 29, 2026

The wires for the camshaft position sensor are failing just like they have in others models of the f series and cause the truck to suddenly die while driving. There was already a recall in place but it doesn't cover this vin and so I would like to request the recall be extended to this trucks vin

NHTSA ID

11433730

Incident

Sep 16, 2021

AS I AM SURE YOU MUST BE AWARE OF THIS ISSUE: I PURCHASED USED A 2003 FORD -F350. I HAD MANY ISSUES AND HAD WORKED MOST OF THEM OUT. THERE WERE MANY ISSUES THAT WERE POSSIBLE I WAS CLEARLY UNAWARE OF. ONE BEING OF UTMOST SAFETY TO MYSELF AND OTHERS. MY HIGH PRESSURE OIL PUMP LOCATED INSIDE THE ENGINE OF MY 2003 FORD F-350 6.0 DIESEL FAILED. WHEN THAT HAPPENS THE ENGINE STOPS. THE HIGH PRESSURE OIL PUMP PROVIDES NEEDED PRESSURE TO THE INJECTORS IN ORDER TO HAVE A RUNNING ENGINE. BEING PARKED AND THE HPOP FAILING IS ONE THING HOWEVER DRIVING 55MPH ON A 2 LANE HIGHWAY AGAINST ONCOMING TRAFFIC ON A TURN IS A VERY BAD SITUATION. I AM FORTUNATE THAT I AM STILL VERY STRONG AT THE AGE OF 54. MY HPOP FAILED GOING 55MPH ON A LONG LEFT HAND TURN. AS THE ENGINE SHUTS DOWN BY BRAKES ARE LIMITED TO A SMALL AMOUNT OF STORAGE AND THEN THEY FAIL. THE STEERING HOWEVER FAILS IMMEDIATELY. I WAS HEADING STRAIT HEAD ON I TO A TRACKTOR TRAILER RIG. IT TOOK EVERY OUNCE OF STRENGTH TO ATTEMPT TO STEER THIS VEHICLE OUT OF THE OTHER LAND AND BRAKE GETTING IT OFF THE ROAD ASAP. IF THE BIG RIG HAD NOT MADE AN ATTEMPT TO MISS ME, I WOULDNT BE SENDING THIS LETTER. I WONDER HOW MANY OTHER PEOPLE HAD NOT THE STRENGTH TO STEER OUT OF A SITUATION OR HAVE TIME TO STOP AND WERE KILLED. THE REPORT MOST LIKELY SAID" DRIVER FELL ASLEEP." OR SOMETHING TO THAT AFFECT. THERE IS NO WAY THIS ENGINE SHOULD BE ALLOWED TO CONTINUE OPERATION ON THE ROAD PERIOD. FORD SHOULD HONOR ALL CURRENT OWNERS OF THIS VEHICLE WITH A VERY REASONABLE SETTLEMENT NOT TO MENTION HAVING A FORMAL INVESTIGATION INTO THIS MATTER. I KNOW OF NO OTHER VEHICLES ON THE ROAD THAT HAVE SUCH AN ISSUE. COMPLETE FAILURE OF STEERING AND BRAKES DUE TO AN UNFORESEEN INTERNAL MECHANICAL ISSUE IS A VERY POOR DESIGN. RUNNING OUT OF FUEL IS ONE THING, HOWEVER RUNNING OUT OF CONTROL IS ABSURD. HAD I KNOW WHO TO WRITE TOO SOONER I WOULD HAVE.

NHTSA ID

11386656

Incident

Jun 10, 2018

Mileage

110,000 mi

JUST DRIVING ON HIGHWAY 41 AND IT JUST STOPPED. ENGINE WENT DEAD. PULLED OVER TO SIDE OF ROAD AND TRIED STARTING AGAIN AND IT WOULDNT START. HAD TO GET IT TOWED. ITS BEEN IN SHOP FOR 20 DAYS. NEEDS A NEW FUEL TANK BECAUSE THE INNER LINING IS PEELING AND PARTICLES ARE GOING THROUGH ENGINE! NEED HELP I PURCHASED THIS TRUCK IN 2015 AND ITS BEEN IN SHOP 7 DIFFERENT TIMES.

NHTSA ID

11279677

Incident

Oct 30, 2019

Mileage

160,000 mi

MY DOME AND RUNNING BOARD LIGHTS ON MY 2003 FORD F350 SUPER DUTY, 4 DOOR TRUCK, STAY ON WHEN I AM DRIVING AND WHEN THE VEHICLE IS TURNED OFF AND LOCKED. ALSO WHILE DRIVING, THE DASH VEHICLE LIGHT IS RED SHOWING THAT ALL 4 DOORS ARE OPEN. ICAN BE PARKED OR MOVING, THE LIGHTS STAY ON. BOTH MY BATTERIES DRAIN. SO I HAV TO CARRY JUMPER CABLES.

NHTSA ID

11232351

Incident

Jun 15, 2018

Mileage

123,000 mi

I AM INTERESTED IN THE HISTORY OF BF GOODRICH RUGGED TERRAIN T/A TIRES MADE IN 2014. I BOUGHT A SET OF FOUR LT 265/75-16 LRE FOR MY F350 ON 31 MAY, 2014. THEY CAME WITH A 6 YEAR/50K MILE WARRANTY. I HAD TIRES ROTATED PER WARRANTY. ON 11 APRIL, 2019, I EXPERIENCED A DRIVERS REAR TIRE FAILURE ON THE FLORIDA TURNPIKE (WITH CRUISE CONTROL SET @ 77MPH) CAUSING MINOR DAMAGE. CONTACTED DEALER WHO SAID "ROAD HAZARD" NOT COVERED. CONTACTED BFG WHO REQUESTED TIRE REMAINS BE SENT FOR ANALYSIS (TO PROVE ROAD HAZARD). ON 10 MAY DEPARTED FROM HOME TO GO TO VIRGINIA. 150 MILES UP I75 HAD TIRE VIBRATION AGAIN. PULLED OVER IN TIFTON, GA AND CHECKED TIRE TIME WITH IR GUN. ALL TIRES RUNNING BETWEEN 95-108 F. FELT TIRES AND HAD A BULGE IN DRIVERS FRONT. INSTALLED SPARE AND STARTED LOOKING FOR A BFG DEALER THAT HAD TWO TIRES IN INVENTORY (ONE TO INSTALL/ONE TO CARRY IN CASE OF FURTHER TROUBLE WITH SET). AS I APPROACHED MACON, GA, ANOTHER TIRE STARTED VIBRATING. WITHIN 5 MILES - IT BLEW HARD AT THE DRIVERS REAR POSITION AGAIN CAUSING OVER $3200 DAMAGE. CALLED EMERGENCY TIRE SERVICE AND REPLACED THE THREE REMAINING TIRES FROM THE 2014 SET. NOTIFIED BFG AND THEY ONLY WANTED THE THIRD FAILURE (SECOND BLOW) FOR ANALYSIS. CUSTOMER SERVICE REP STATED ALL TIRE BULGES ARE CAUSED BY "ROAD HAZARDS". IN SUMMARY - I EXPERIENCED THREE FAILURES IN JUST OVER 800 MILES ON A SET OF TIRES THAT ONLY HAVE 17,000 MILES ON THEM (REMAINING TREAD IS 11/32 PER DEALER INSPECTION). SINCE I STILL HAVE ALL OF THE TIRES - PHOTOS AVAILABLE UPON REQUEST. FIRST TIRE DID SHOW ONE SECTION 7 INCHES LONG WITH FOUR RADIAL SPLITS STARTING AT THE RIM. SECOND TIRE HAS NUMEROUS RADIAL SPLITS BUT NONE ARE CLOSELY CLUSTERED. IS MY EXPERIENCE UNIQUE TO MY SET OF CONDITIONS OR ARE THERE OTHER SIMILAR OCCURRENCES. THANK YOU FOR ANY HELP OR INSIGHT YOU CAN PROVIDE (XXXXX) PARTS OF THIS DOCUMENT HAVE BEEN REDACTED TO PROTECT PERSONALLY IDENTIFIABLE INFORMATION PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

NHTSA ID

11222886

Incident

Apr 11, 2019

Mileage

63,800 mi

THE PASSENGER SIDE REAR SPARK PLUG BLEW OUT OF THE SOCKET

NHTSA ID

11031631

Incident

Oct 3, 2017

Mileage

250,000 mi

LACK OF POWER, SURGE, AND/OR DIAGNOSTIC TROUBLE CODES P2263 OR P0299. *TT

SERVICE TIPS BEFORE ARC WELDING ON THE FRAME OR BODY OF A UNIT. *TT

A COLD WEATHER REVERSE ENGAGEMENT STALL. *TT

WARNING INDICATORS-PARKING AID-REVERSE SENSING SYSTEM (RSS) AND FORWARD SENSING SYSTEM (FSS)-FALSE ACTIVATION OF WARNING TONE-SERVICE TIPS. *MJ UPDATE. *TT

MEMONTARY RETURN TO IDLE DURING AGGRESSIVE ACCELERATION - DIAGNOSTIC TROUBLE CODE (DTC) P0123. *TT

VEHICLE LEAN SAG WHEN OBSERVED FROM REAR OF VEHICLE. *EH