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2009 Ford F-450 Sd
Recalls, owner-reported complaints, investigations and safety data
Data refreshed
Overview
Our database contains 3 NHTSA owner-reported complaints for the 2009 Ford F-450 Sd, most frequently naming the engine, powertrain (other) and tires & wheels categories. 5 safety recalls have been issued covering this model year; and 30 manufacturer communications are on file.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Complaint activity over time
When owners filed reports about this model year
Not enough dated records to plot a meaningful trend — 3 months of data.
What owners report
Complaints grouped by the component NHTSA recorded
- Engine250.0%
- Powertrain (other)125.0%
- Tires & wheels125.0%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Safety recalls
5 campaigns cover this model year
Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.
Check a VIN on NHTSA.govEQUIPMENT
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Recent owner complaints
Reports submitted to NHTSA, shown in the owner's own words
MY 2009 FORD F-450 TRUCK CURRENTLY IS AT MY LOCAL DEALER WHICH IS KERRY FORD IN CINCINNATI WITH A BAD MOTOR AND BAD REAR DIFFERENTIAL. THE MOTOR HAS ONE FAILED LIFTER AND 2 FAILED ROCKER ARMS. THE REAR END HAS A BAD PINION BEARING WHICH SENT METAL THROUGH THE DIFFERENTIAL WHICH DESTROYED THE GEARS. THE MOTOR IS A 6.4 LITER POWERSTROKE DIESEL AND THE REAR END IS A DANA 110. THE MOTOR ISSUES ARE COMMON KNOWLEDGE TO BOTH FORD REPAIR FACILITIES AS WELL AS FORD CORPORATE OFFICES. THE REAR END IS ALSO A KNOWN ISSUE BOTH WHICH CAN BE CONFIRMED BY ANY POWERSTROKE CERTIFIED MECHANIC. THE MOTOR ISSUE WAS CONFIRMED BY 2 SEPERATE SHOPS TO WHICH I WAS SUGGESTED BY MY REPAIR FACILITY AND MECHANIC TO CONTACT FORD CORPORATE FOR A "GOODWILL POLICY" TO COVER THIS ISSUE EVEN THOUGH IT IS CURRENTLY PAST THE WRITTEN WARRANTY DUE TO THE FACT FORD HAS COVERED NUMEROUS ENGINE FAILURES BECAUSE OF THIS INHERENT ISSUE. THE REGIONAL FORD REP DENIED ANY ASSISTANCE TO THIS ISSUE WHEN EVEN THE DEALER HAS SAID ITS COMMON AND SHOULD BE ADDRESSED. UPON FINDING OUT THE DECISION WHICH TOOK 2 WEEKS OF MY TRUCK BEING IN THE SHOP I WAS ADVISED TO CONTACT THE CORPORATE CUSTOMER RELATIONS LINE WHICH I DID TO TRY TO TALK TO MY REGIONAL MANAGER BUT AS PER FORDS POLICY I CANNOT GET A DIRECT CONTACT TO ANY REGIONAL REP OR ANYONE ABOVE THIS PERSON. MY DEALERSHIP SERVICE MANAGER STATES HE CANT EVEN GET A DIRECT NUMBER TO THE REP HIMSELF SO BASICLY FORD INSULATES ITSELF FROM ANY DIRECT CONTACT FOR A CONSUMER TO RESOLVE ANY ISSUES. I HAVE NUMEROUS DOCUMENTED FAILURES OF THIS VEHICLE WHILE UNDER WARRANTY WHEN IT HAS BEEN MAINTAINED TO THE VERY BEST SCHEDULE. THIS ISSUE IS AN INHERENT DESIGN FLAW OF THIS MOTOR WHICH SHARES THE SAME VALVETRAIN PARTS WITH THE PREVIOUS 6.0 LITER POWERSTROKE WHICH IS ALSO DOOMED FLEETWIDE WITH THESE SAME ISSUES WHICH AS ALSO HIGHLY DOCUMENTED.
- NHTSA ID
- 10670564
- Incident
- Dec 23, 2014
- Mileage
- 134,000 mi
BOUGHT MY MOTOR HOME IN JUNE 2009 WITH MICHELIN TIRES SIZE LT 225/75R16 115/R/LRE LTX MS. SINCE NEW, MY TIRES HAVE BEEN CRACKING ON THE OUTSIDE OF THE TIRES MORE AND MORE. I ONLY HAVE LESS THAN 10,000 MILES ON THESE TIRES AND IT IS KEPT IN AN ENCLOSED GARAGE SINCE I BOUGHT IT. I AM VERY CONCERNED ABOUT THESE TIRES BLOWING OUT, BECAUSE OF THE WAY THEY LOOK, BUT AS I SAID, WE HAVE VERY LITTLE MILEAGE ON THESE TIRES AND THEY WERE SUPPOSED TO THE TOP OF THE LINE TIRES. PLEASE, REPLY. THANK YOU. ..UPDATED 04-16-14 *BF
- NHTSA ID
- 10583807
- Incident
- Jun 1, 2009
- Mileage
- 3,000 mi
TL* THE CONTACT OWNS A 2009 FORD F-450 SD DIESEL. THE CONTACT STATED THAT EXHAUST FUMES WERE BEING EMITTED INTO THE VEHICLE. THE CONTACT MENTIONED THAT THE VEHICLE WAS TAKEN FOR REPAIRS A TOTAL OF THIRTY-FIVE TIMES. THE VEHICLE WAS TAKEN TO THE DEALER WHO DIAGNOSED THAT TWO OF THE EXHAUST PIPES WERE LEAKING, THE EXHAUST MANIFOLD WAS FRACTURED AND SUDS WERE COMING THROUGH THE FIREWALL INTO THE CAB. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 500 AND THE CURRENT MILEAGE WAS 90,000.
- NHTSA ID
- 10435613
- Incident
- Sep 1, 2009
- Mileage
- 500 mi
Manufacturer communications
A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.
ELECTRICAL SYSTEM; STRUCTURE:BODY
Ford and Lincoln vehicles equipped with wired keyless entry keypad systems and accessory wireless keyless entry keypad systems may or may not come with a wallet card containing the master code. Unlike the integrated wired keypad, the accessory wireless keypad master code cannot be retrieved from the vehicle using a diagnostic scan tool or from the label printed on the body control module (BCM). The Factory Keyless Entry Code application within the diagnostic scan tool will not provide an applicable master code for the accessory wireless keypad. If the wallet card for an accessory keypad is not available, the "Wireless RF Keypad Diagnosis Guide" can be referenced and provides direction on how to retrieve the master code. This guide is located under the Workshop Manual tab > Accessories > Installation > Wireless RF Keypad Diagnosis Guide > PPT C > Step C2.<br /><br /> Note: The only available keypad for some vehicles from the assembly plant is the accessory wireless keyless entry keypad. The integrated wired keypad cannot be installed on vehicles not equipped from the factory with a wired keyless entry k
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All accessory stick-on keyless entry keypads come with a wallet card containing the master code. If the accessory keypad was factory installed, this card will be placed in the glove box and should be handed to the vehicles owner during initial delivery. Unlike the integrated (wired) factory keypad, the accessory keypad master code cannot be retrieved from the vehicle using a diagnostic scan tool. If the wallet card for an accessory keypad is lost, follow these steps to recover the code. Dealer Key Code access is granted through the Dealer Program Enrollment System (DPES); dealership management can authorize users. The authorized user must go to FMCDealer.com > Parts and Service > Parts Product Line Information > Keys/Entry Devices > Aftermarket Keyless Entry Keypad Code Access. Follow the instructions on the screen to obtain the master code for the accessory keypad.
EQUIPMENT
Some 2005-2021 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield kit GC3Z-54024A38-A includes an installation instruction sheet
SUSPENSION
Some 2005-2020 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield kit GC3Z-54024A38-A includes an installation instruction sheet
SUSPENSION; SUSPENSION:FRONT:WHEEL BEARING
Some 2005-2019 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield kit GC3Z-54024A38-A includes an installation instruction sheet
STEERING
This SKU is a front upper ball joint. The Customer communication requested return of unsold inventory to inspect for ball studs with excessive rotational friction in the ball joint assembly. Excessive friction in the ball joint assembly may cause a perceptible increase in steering effort.
Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.
Compare model years
Complaint and recall counts across every year of this model
| Year | Complaints | Recalls | Investigations | Issue Index |
|---|---|---|---|---|
| 2026 | 1 | 2 | 0 | — |
| 2025 | 2 | 4 | 0 | — |
| 2024 | 7 | 3 | 0 | — |
| 2023 | 5 | 13 | 0 | — |
| 2022 | 24 | 14 | 0 | 57.7 |
| 2021 | 17 | 12 | 2 | 62.6 |
| 2020 | 0 | 10 | 3 | — |
| 2019 | 3 | 9 | 3 | — |
| 2018 | 0 | 7 | 3 | — |
| 2017 | 1 | 11 | 3 | — |
| 2016 | 1 | 3 | 1 | — |
| 2015 | 1 | 4 | 2 | — |
| 2014 | 1 | 4 | 1 | — |
| 2013 | 2 | 8 | 1 | — |
| 2012 | 3 | 7 | 1 | — |
| 2011 | 6 | 8 | 1 | — |
| 2010 | 3 | 6 | 0 | — |
| 2009Viewing | 3 | 5 | 0 | — |
| 2008 | 68 | 3 | 0 | 46.3 |
| 2007 | 16 | 2 | 0 | 40.0 |
| 2006 | 35 | 2 | 0 | 45.5 |
| 2005 | 40 | 5 | 0 | 43.8 |
| 2004 | 33 | 3 | 1 | 50.5 |
| 2003 | 16 | 6 | 3 | 49.1 |
| 2002 | 14 | 6 | 3 | 50.1 |
| 2001 | 23 | 9 | 7 | 64.3 |
| 2000 | 43 | 7 | 5 | 62.1 |
| 1999 | 66 | 11 | 5 | 62.6 |
| 1998 | 1 | 2 | 2 | — |
| 1997 | 4 | 4 | 1 | — |
| 1996 | 2 | 2 | 1 | — |
| 1995 | 2 | 2 | 1 | — |
| 1994 | 3 | 3 | 2 | — |
| 1993 | 5 | 4 | 2 | — |
| 1992 | 3 | 2 | 2 | — |
| 1991 | 6 | 1 | 1 | — |
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.