EXTERIOR LIGHTING
1991 Ford Ranger
Recalls, owner-reported complaints, investigations and safety data
Data refreshed
Overview
Our database contains 132 NHTSA owner-reported complaints for the 1991 Ford Ranger, most frequently naming the electrical, suspension and engine categories. 6 safety recalls have been issued covering this model year; 4 NHTSA investigations name it; and 55 manufacturer communications are on file.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Complaint activity over time
When owners filed reports about this model year
View as table
| Month | Complaints filed | Cumulative |
|---|---|---|
| May 1997 | 1 | 35 |
| Jun 1997 | 1 | 36 |
| Jul 1997 | 2 | 38 |
| Aug 1997 | 1 | 39 |
| Oct 1997 | 1 | 40 |
| Dec 1997 | 1 | 41 |
| Jan 1998 | 2 | 43 |
| Feb 1998 | 2 | 45 |
| Mar 1998 | 4 | 49 |
| May 1998 | 1 | 50 |
| Jun 1998 | 1 | 51 |
| Jul 1998 | 1 | 52 |
| Sep 1998 | 1 | 53 |
| Nov 1998 | 2 | 55 |
| Dec 1998 | 1 | 56 |
| Jan 1999 | 1 | 57 |
| Feb 1999 | 2 | 59 |
| Apr 1999 | 2 | 61 |
| May 1999 | 3 | 64 |
| Jun 1999 | 1 | 65 |
| Jul 1999 | 1 | 66 |
| Aug 1999 | 4 | 70 |
| Sep 1999 | 1 | 71 |
| Oct 1999 | 2 | 73 |
| Nov 1999 | 1 | 74 |
| Dec 1999 | 2 | 76 |
| Feb 2000 | 2 | 78 |
| Apr 2000 | 2 | 80 |
| May 2000 | 2 | 82 |
| Jul 2000 | 2 | 84 |
| Aug 2000 | 8 | 92 |
| Sep 2000 | 2 | 94 |
| Oct 2000 | 3 | 97 |
| Dec 2000 | 1 | 98 |
| Jan 2001 | 2 | 100 |
| Feb 2001 | 3 | 103 |
| Mar 2001 | 2 | 105 |
| Apr 2001 | 1 | 106 |
| May 2001 | 1 | 107 |
| Jun 2001 | 1 | 108 |
| Jul 2001 | 1 | 109 |
| Oct 2001 | 1 | 110 |
| Jan 2002 | 1 | 111 |
| Mar 2002 | 1 | 112 |
| May 2002 | 2 | 114 |
| Aug 2002 | 2 | 116 |
| Sep 2002 | 1 | 117 |
| Oct 2002 | 2 | 119 |
| Dec 2002 | 2 | 121 |
| Jan 2003 | 1 | 122 |
| Jun 2003 | 1 | 123 |
| Jul 2004 | 1 | 124 |
| Oct 2004 | 1 | 125 |
| Nov 2004 | 1 | 126 |
| May 2009 | 1 | 127 |
| Nov 2009 | 1 | 128 |
| Mar 2011 | 1 | 129 |
| May 2011 | 1 | 130 |
| Jun 2011 | 1 | 131 |
| Jul 2012 | 1 | 132 |
What owners report
Complaints grouped by the component NHTSA recorded
- Electrical1712.3%
- Suspension1712.3%
- Engine1611.6%
- Body & structure139.4%
- Tires & wheels139.4%
- Visibility139.4%
- Brakes128.7%
- Transmission118.0%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Safety recalls
6 campaigns cover this model year
Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.
Check a VIN on NHTSA.govTIRES:TREAD/BELT
TIRES:TREAD/BELT
Safety investigations
NHTSA inquiries naming this vehicle. An investigation is not a finding of a defect.
PARKING PAWL
WHEN THE AUTOMATIC SHIFT LEVER IS PLACED IN THE PARK POSITION, THE PARKING PAWL DOES NOT ALWAYS ENGAGE THE PARK GEAR.THIS CAN LEAD TO THE VEHICLE JUMPING OUT OF GEAR UNINTENTIONALLY AND CAUSE THE VEHICLE TO START ROLLING INADVERTENTLY
SEPARATION OF MASTER CYLINDER
FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.
FRONT SEAT TRACK FAILURE
There is no summary currently available
WHL SEPARATION/TORQUE LOSS
There is no summary currently available
Recent owner complaints
Reports submitted to NHTSA, shown in the owner's own words
TL* THE CONTACT OWNED A 1991 FORD RANGER. THE CONTACT STATED THAT THE VEHICLE WAS PARKED WHEN IT CAUGHT ON FIRE. THE FIRE DEPARTMENT WAS NOTIFIED AND NO INJURIES WERE REPORTED AT THE SCENE. THE VEHICLE WAS DESTROYED. THE DEALER WAS NOT NOTIFIED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE AND CURRENT MILEAGES WERE 150,000. UPDATED 8/23/12 *CN
- NHTSA ID
- 10467104
- Incident
- Jul 6, 2012
- Mileage
- 150,000 mi
TL* THE CONTACT OWNS A 1991 FORD RANGER. THE CONTACT NOTICED THAT THE FRONT PASSENGER SIDE OF THE VEHICLE HAD DROPPED APPROXIMATELY FIVE INCHES FROM THE REGULAR POSITION AND THE FRONT FENDER WAS COVERING THE TOP OF THE FRONT PASSENGER SIDE TIRE. THE VEHICLE WAS NOT TAKEN TO A DEALER FOR DIAGNOSTICS. AN INDEPENDENT MECHANIC INSPECTED THE VEHICLE AND NOTICED THAT THE PASSENGER SIDE COIL SPRING MOUNT WAS CORRODED AND NEEDED TO BE REPLACED. THE CONTACT STATED THAT A LOCAL AUTO SHOP WAS CONTACTED AND ADVISED THAT THE PART WAS NO LONGER AVAILABLE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 65,000.
- NHTSA ID
- 10406865
- Incident
- Feb 28, 2011
- Mileage
- 65,000 mi
TL* THE CONTACT OWNS A 1991 FORD RANGER. THE CONTACT STATED THAT THE FUEL TANK STRAP BECAME CORRODED AND WAS PARTIALLY FRACTURED FROM THE VEHICLE. THE CONTACT WAS CONCERNED THAT IT WOULD CAUSE THE FUEL TANK TO DETACH. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHO STATED THAT THE STRAP WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE CONTACT CALLED THE MANUFACTURER WHO ADVISED THAT THERE WERE NO RELATED RECALLS TO THE FAILURE AND PROVIDED NO FURTHER ASSISTANCE. THE CURRENT MILEAGE WAS APPROXIMATELY 142,800 AND THE FAILURE MILEAGE WAS APPROXIMATELY 100,000.
- NHTSA ID
- 10399530
- Incident
- Jan 19, 2003
- Mileage
- 100,000 mi
THE FRAME HAS HORRIBLE CORROSION. ALL THE SPRING HANGERS ARE WERE FAILING BAD. I DON'T EVEN THINK IT CAN BE WELDED BECAUSE IT IS RUSTED FROM ONE END TO ANOTHER. FORD REALLY MESSED THIS ONE UP. AND WHY DO ALL THE FUEL GAUGES QUIT WORKING? *TR
- NHTSA ID
- 10392824
- Incident
- Mar 17, 2011
- Mileage
- 100,000 mi
PEELING FACTORY PAINT PRIMARILY ON TOP SURFACES..I.E. HOOD, CAB ROOF, COWLING. I HAVE OWNED TRUCK SINCE 12/8/99 AND HAS HAD PROBLEM SINCE,IT HAS LOST NEARLY ALL PAINT ON ROOF , HOOD HAS ABOUT 1/3 LEFT. PRIMARILY LIFTS/PEELS WHEN WASHED OR WHEN LEFT OUT IN RAIN. HAS HAD BITS PEEL BACK AT HIGHWAY SPEEDS. MAINLY OCCURS THOUGH WITH WASHING. HAVE INQUIRED WITH DEALERS TO NO AVAIL. WAS TOLD BY ONE THAT THERE WAS A RECALL BUT THAT THE PERIOD FOR REPAIR OF CONDITION HAD PASSED. I HAVE NOT RECEIVED NOR HEARD ANYTHING FROM MFR REGARDING THIS ISSUE WHATSOEVER. *TR
- NHTSA ID
- 10293674
- Incident
- Nov 26, 2009
TL*THE CONTACT OWNS A 1991 FORD RANGER. WHILE DRIVING 5 MPH WITH THE DEFROSTER ACTIVATED, THE VEHICLE BEGAN TO SMOKE. THE CONTACT PULLED THE VEHICLE OVER AND NOTICED FLAMES UNDER THE HOOD. THE FIRE DEPARTMENT WAS CALLED AND STATED THAT THERE WAS A FAULTY WIRE UNDER THE HOOD THAT CAUSED THE FIRE. PRIOR TO THE FAILURE, THE CLUTCH AND POWER STEERING WERE REPAIRED AND THE GAS LINE WAS CLEANED. THE VEHICLE HAS NOT BEEN TAKEN TO A DEALER OR MECHANIC. A POLICE REPORT WAS FILED. THE CURRENT AND FAILURE MILEAGES WERE 100,000. UPDATED 062909 *BF UPDATED 07/01/09
- NHTSA ID
- 10270103
- Incident
- May 20, 2009
- Mileage
- 100,000 mi
THE CONSUMER MADE CONTACT WITH THE MANUFACTURE FOR THE FRONT END SUSPENSION PART THAT WAS DISCONTINUED. *JB
- NHTSA ID
- 10099241
- Incident
- Nov 2, 2004
- Mileage
- 42,000 mi
BOTH MIRRORS FOLDED UP AGAINST THE VEHICLE WHEN DRIVING. DRIVER'S SIDE WAS REPLACED THREE TIMES, AND THE PASSENGER'S SIDE TWICE. HOWEVER, DRIVER'S SIDE MIRROR MALFUNCTIONED AGAIN. *AK TRUCK IS IN GARAGE FROM 11-1 TOMAY 1. AND I STIKK ONLY GET1 YEAR TO 18 MONTHS PER MIRROR. I REALIZE THE VEHICLE IS 13 YEARS OLD AND REDESIGNING THE MIRROR IS NOT ANOPTION. HOWEVER, FORD MOTOR CORP SURELY COULD DO SOMETHING ABOUT THE PRICE! RETAIL IS CLOSRE TO $7500 PER PIECE. I KNOW REDESIGNING IS OUT OF QUESTION, BUT FOR THOSE OF US THAT INTEND ON KEEPING OUR VEHICLES, THE COMPANY COULD REDUCE THE PRICE. *AK
- NHTSA ID
- 10095230
- Incident
- Sep 7, 2004
Manufacturer communications
A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
SOME VEHICLES EQUIPPED WITH AN AUTOMATIC TRANSMISSION AND A 4.0L OHV ENGINE MAY EXHIBIT A NOISE / VIBRATION, NO DRIVE, UNUSUAL NOISE DURING CRANKING OR A NO CRANK CONDITION. *TT
TIRES
OWNER NOTIFICATION PROGRAM SUPPLEMENT 7 REVISED INFORMATION - REGARDING REPLACEMENT OF WILDERNESS AT TIRES. *TT
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
SOME VEHICLES EQUIPPED WITH THE 4.0L OHV ENGINE MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / ONNECTING ROD BEARING KNOCK. *TT
INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE
SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC
ENGINE AND ENGINE COOLING:ENGINE
ON SOME VEHICLES, ENGINE OIL MAY CONTINUE TO LEAK FROM THE ENGINE OIL PAN GASKET AREA AFTER AN ENGINE OIL PAN GASKET REPAIR HAS BEEN PERFORMED. *TT
Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.
Compare model years
Complaint and recall counts across every year of this model
| Year | Complaints | Recalls | Investigations | Issue Index |
|---|---|---|---|---|
| 2026 | 4 | 6 | 0 | — |
| 2025 | 33 | 13 | 0 | 62.0 |
| 2024 | 68 | 13 | 0 | 58.8 |
| 2023 | 18 | 4 | 0 | 58.5 |
| 2022 | 37 | 5 | 0 | 56.7 |
| 2021 | 111 | 6 | 0 | 64.1 |
| 2020 | 125 | 7 | 1 | 63.7 |
| 2019 | 263 | 11 | 0 | 59.1 |
| 2018 | 0 | 0 | 0 | — |
| 2017 | 1 | 0 | 0 | — |
| 2016 | 1 | 0 | 0 | — |
| 2015 | 0 | 0 | 0 | — |
| 2014 | 1 | 0 | 0 | — |
| 2013 | 0 | 0 | 0 | — |
| 2012 | 0 | 0 | 0 | — |
| 2011 | 235 | 6 | 0 | 53.5 |
| 2010 | 156 | 9 | 0 | 53.2 |
| 2009 | 168 | 8 | 0 | 51.6 |
| 2008 | 325 | 6 | 1 | 58.3 |
| 2007 | 270 | 6 | 1 | 59.9 |
| 2006 | 271 | 12 | 0 | 52.1 |
| 2005 | 289 | 11 | 3 | 62.3 |
| 2004 | 404 | 12 | 3 | 65.5 |
| 2003 | 243 | 5 | 1 | 60.5 |
| 2002 | 346 | 7 | 0 | 56.0 |
| 2001 | 515 | 9 | 2 | 63.3 |
| 2000 | 670 | 8 | 0 | 56.3 |
| 1999 | 755 | 10 | 0 | 56.2 |
| 1998 | 576 | 11 | 1 | 61.4 |
| 1997 | 411 | 7 | 2 | 61.3 |
| 1996 | 413 | 8 | 0 | 55.9 |
| 1995 | 321 | 7 | 1 | 57.9 |
| 1994 | 438 | 11 | 1 | 61.3 |
| 1993 | 232 | 10 | 2 | 64.6 |
| 1992 | 189 | 6 | 1 | 63.9 |
| 1991Viewing | 132 | 6 | 4 | 67.5 |
| 1990 | 105 | 5 | 3 | 66.3 |
| 1989 | 73 | 3 | 1 | 63.0 |
| 1988 | 89 | 2 | 2 | 66.4 |
| 1987 | 50 | 5 | 4 | 71.3 |
| 1986 | 35 | 5 | 7 | 75.0 |
| 1985 | 27 | 3 | 1 | 67.6 |
| 1984 | 12 | 8 | 1 | 69.0 |
| 1983 | 11 | 7 | 0 | 57.4 |
| 1979 | 1 | 0 | 0 | — |
| 1978 | 1 | 0 | 0 | — |
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.