2002 GMC Silverado

ODI'S REVIEW OF COMPLAINT DATA RECEIVED SINCE THE CLOSE OF EA04-011 REVEALED NO INDICATION THAT THE INVESTIGATION SHOULD BE RE-OPENED.MORE DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE ENCLOSED IN THE DP05-009 PUBLIC FILE.ODI RESERVES THE RIGHT TO REOPEN THE INVESTIGATION IN THE FUTURE SHOULD CONDITIONS WARRANT.

IN A LETTER DATED AUGUST 29, 2005, GM NOTIFIED ODI THAT IT WAS RECALLING CERTAIN MODEL YEAR 1999 THROUGH 2002 C/K PICKUP TRUCKS AND SPORT UTILITY VEHICLES TO CORRECT A PROBLEM WITH ANTI-LOCK BRAKE SYSTEM (ABS) WHEEL SPEED SENSOR CORROSION THAT MAY RESULT IN UNWANTED ABS ACTIVATION AND EXTENDED STOPPING DISTANCES DURING LOW-SPEED BRAKING (RECALL 05V-379).GM'S RECALL COVERS APPROXIMATELY 804,000 VEHICLES CURRENTLY REGISTERED IN THE FOLLOWING 14 SALT-BELT STATES:CONNECTICUT, ILLINOIS, INDIANA, MASSACHUSETTS, MAINE, MICHIGAN, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, AND WEST VIRGINIA.THE RECALL PROCEDURE WILL INVOLVE REMOVING THE SENSOR, CLEANING THE MOUNTING SURFACE, APPLYING A RUST INHIBITOR (ZINC-X) TO THE SURFACE, AND REINSTALLING THE SENSOR.IF NECESSARY, THE SENSOR WILL BE REPLACED. THE POPULATION AND FAILURE REPORT DATA GIVEN IN THIS RESUME ARE FOR THE FULL REGION THAT HAS BEEN CONSIDERED BY ODI AS THE SALT-BELT.THAT INCLUDES DELAWARE, IOWA, MARYLAND, MINNESOTA, MISSOURI, WISCONSIN AND THE DISTRICT OF COLUMBIA IN ADDITION TO THE 14 STATES INCLUDED IN 05V-379.THE STATES COVERED BY GM'S RECALL HAVE THE HIGHEST INCIDENT RATES FOR THE SUBJECT CONDITION, ACCOUNTING FOR 91% OF THE INCIDENTS, BUT ONLY 24% OF SUBJECT VEHICLE SALES IN THE UNITED STATES.ODI'S ANALYSIS DETERMINED THAT 840 OF THE COMPLAINTS, 244 OF THE CRASHES, AND 16 OF THE INJURIES IDENTIFIED IN THIS INVESTIGATION OCCURRED IN THOSE STATES.THE RESULTING INCIDENT AND CRASH RATES ARE 96.2 AND 28.0 PER 100,000 VEHICLES RESPECTIVELY (NOTE:RATES ARE BASED ON VEHICLE SALES, NOT REGISTERED VEHICLES). THE CORRESPONDING NUMBERS IN THE EXCLUDED PORTIONS OF THE SALT-BELT ARE 399,000 VEHICLES, 81 INCIDENTS (20.3 PER 100,000 VEHICLES), 3 CRASHES, AND NO INJURIES.THE STATISTICS IN THE REMAINING 30 STATES ARE 2,406,000 VEHICLES, 168 INCIDENTS (7.0 PER 100,000 VEHICLES), 31 CRASHES, AND ONE INJURY.GM AND ODI ARE CONTINUING TO MONITOR THE PROBLEM EXPERIENCE IN STATES THAT ARE NOT INCLUDED IN THE RECALL.GM WILL PROVIDE ODI WITH UPDATED COMPLAINT, FIELD REPORT, AND WARRANTY DATA IN NOVEMBER 2005.ODI AND GM WILL REVIEW THAT DATA AND ASSESS THE APPROPRIATENESS OF THE CURRENT SCOPE OF THE RECALL AT THAT TIME.

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

ODI OPENED PE03-057 TO ASSESS PARKING BRAKE INEFFECTIVENESS IN THE SUBJECT VEHICLES.THESE VEHICLES ARE EQUIPPED WITH FOUR WHEEL DISC BRAKES THAT INCORPORATE A SINGLE-SHOE DRUM-IN-HAT PARKING BRAKE INDEPENDENT OF THE SERVICE BRAKES.COMPLAINT AND WARRANTY DATA INDICATE THAT THE PARKING BRAKE LININGS TEND TO WEAR OUT EARLY IN THE LIFE OF THE VEHICLE (AT AN AVERAGE OF 24 MONTHS IN SERVICE), REDUCING THE PARKING BRAKE SYSTEM'S TORQUE BELOW THAT NEEDED TO IMMOBILIZE THE VEHICLE.GM HAS ATTRIBUTED THIS ACCELERATED WEAR TO FOREIGN MATERIAL INTRUSION AND A FAILURE OF THE BRAKE SHOE TO PROPERLY SELF-CENTER WITHIN ITS BRAKE DRUM.EFFECTIVE WITH THE START OF MY 2003 PRODUCTION, A NEWER REDUCED FORCE HOLD-DOWN CLIP WAS INTRODUCED TO FACILITATE BRAKE SHOE DISENGAGEMENT FROM THE DRUM SURFACE.THIS PART IS ALSO AVAILABLE AT THE SERVICE LEVEL FOR THE MY 1999-2002 VEHICLES.GM HAS INDICATED THAT THE PAKING BRAKE IS INTENDED TO OPERATE IN CONJUNCTION WITH THE TRANSMISSION TO IMMOBILZE PARKED VEHICLES, AND THAT IN MANY CASES, ACCELERATED PARKING BRAKE LINING WEAR IS CAUSED BY ROUGH USE, VEHICLE MODIFICATIONS, AND DRIVING WITH THE PARKING ENGAGED. ODI HAS UPGRADED THE PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING PARKING BRAKE USAGE FACTORS AND THE CIRCUMSTANCES SURROUNDING THE SEVENTEEN REPORTED VEHICLE CRASHES.

MANIFOLD BOLTS ARE BREAKING OFF AND CAUSING EXHAUST LEAKS. *TR

NHTSA ID

10586544

Incident

May 5, 2014

Mileage

96,000 mi

WHILE TRAVELING AT 35 MPH A DEER RAN OUT IN FRONT OF MY TRUCK. I HEAVILY APPLIED THE BRAKES AND IMMEDIATELY THE BRAKE PEDAL TRAVELED TO THE FLOOR. ALL BRAKE FLUID DUMP OUT AND THE VEHICLE VEERED OFF INTO THE WOODS. AFTER GETTING THE VEHICLE TOWED HOME I DISCOVERED THE "HARD" BRAKE LINES HAD HEAVY RUST AND CORROSION AND HAD DEVELOPED A PIN LEAK WHICH RUPTURED UPON PRESSING. I HAVE OWNED SEVERAL VEHICLES OVER THE YEARS AND I HAVE NEVER SEEN CORROSION ON BRAKE LINES LIKE THIS TRUCK. I ORDERED THE PARTS AND WAS TOLD BY A FACTORY GM MECHANIC THAT THIS IS A VERY COMMON PROBLEM WITH THESE VEHICLES. *TR

NHTSA ID

10577740

Incident

Oct 14, 2013

Mileage

109,000 mi

TL*THE CONTACT OWNS A 2002 GMC SILVERADO 2500. THE VEHICLE HAS TELSTAR WEATHERIZER TIRES, SIZE 265/75/R16. THE CONTACT HEARD A LOUD NOISE COMING FROM HIS GARAGE. HE NOTICED THAT THE PASSENGER SIDE REAR TIRE BLEW OUT. PRIOR TO THE FAILURE, THE CONTACT NOTICED BULGES ON THE EXTERIOR SIDEWALL OF THE TIRE. THE CONTACT TOOK THE VEHICLE TO A TIRE DEALER AND HAD A TIRE REPLACED. TWO DAYS LATER, THE PASSENGER SIDE REAR TIRE BLEW OUT WITHOUT WARNING. HE REPLACED THE TIRE BUT, THE TECHNICIAN COULD NOT IDENTIFY THE CAUSE OF THE FAILURE. THE DOT NUMBER AND VIN WERE UNKNOWN. THE FAILURE AND CURRENT MILEAGES WERE 20,000.

NHTSA ID

10240122

Incident

Jul 28, 2008

Mileage

20,000 mi

TL* - THE CONTACT OWNS A 2002 SILVERADO GMC WITH AN ODOMETER READING OF 111,000. WHILE DRIVING BETWEEN THREE AND TEN MPH THE VEHICLE ACCELERATES AND THE BRAKES LOCK. THE CONTACT'S VEHICLE HAS ALL OF THE PARAMETERS OF THE CURRENT RECALL #05V379. THE RECALL DETAILS INDICATES: CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES MAY EXPERIENCE UNWANTED ANTILOCK BRAKE SYSTEM (ABS) ACTIVATION. THIS CONDITION IS MORE LIKELY TO OCCUR IN ENVIRONMENTALLY CORROSIVE AREAS. THIS RECALL WILL BE LAUNCHED IN THE "SALT BELT" STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MARYLAND, MASSACHUSETTS, MAINE, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODA ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN AND THE DISTRICT OF COLUMBIA ONLY. THE CONTACT BELIEVES THAT THE SENSORS WERE NOT TESTED FOR CORROSION ON THE NEW MODELS. THE FIRST INCIDENT OCCURRED AT 70,000 MILES AND CONTINUES TO HAPPEN ON A DAILY BASIS AND OVER TIME HAS GOTTEN PROGRESSIVELY WORSE. THE CONTACT CALLED GENERAL MOTORS CUSTOMER SERVICE DEPARTMENT AND WAS INFORMED THAT HIS VEHICLE DOES NOT QUALIFY FOR THE RECALL. THE CONTACT DISAGREES WITH GENERAL MOTORS DECISION NOT TO HONOR THE RECALL. *NM

NHTSA ID

10178857

Incident

Jan 16, 2007

Mileage

111,000 mi

WHILE DRIVING APPROXIMATELY 30 MPH CONSUMER SUDDENLY LOST CONTROL, CAUSING THE VEHICLE TO CRASH INTO A TREE. UPON IMPACT, AIR BAGS DID NOT DEPLOY. *AK

NHTSA ID

10115197

Incident

Mar 14, 2005

WHILE DRIVING 30 MPH A LOUD KNOCKING NOISE WAS HEARD COMING FROM THE REAR. CONSUMER WAS ABLE TO MAINTAIN CONTROL OF THE VEHICLE, AND PULLED OVER. CONSUMER NOTICED THAT THE RIGHT REAR PASSENGER SIDE TIRE BLEW OUT. CONSUMER WAS ABLE TO CHANGE THE TIRE, AND DRIVE TO GOODYEAR. MECHANIC INFORMED THE DRIVER THE CAUSE COULD NOT BE DETERMINED. GOODYEAR, WRANGLER, P235/75R16 R. *AK

NHTSA ID

10081406

Incident

Jul 6, 2004

PROBLEMS WITH THE VEHICLE JACK, AFTER EXPERIENCING A TIRE BLOW OUT. (NAR) *PH *CB

NHTSA ID

10071644

Incident

Jan 1, 1901

THERE IS BLACK SOOT IN THE TAIL PIPE FROM VEHICLE RUNNING RICH. *PH AND THE CONSUMER FEARS THAT THE CATALYTIC CONVERTER WILL BE DESTROYED. THE VEHICLE ONLY HAS 7700 MILES. *CB

NHTSA ID

10055572

GENERAL MOTORS: INFORMATION PROVIDED BY BULLETIN FOR ALL 2012 AND PRIOR GENERAL MOTOR TRUCKS AND PASSENGER VEHICLES REGARDING THE ADJUSTABLE COMFORT AND CUSTOM UPHOLSTERY OF THE DRIVER AND THE PASSENGER HEAD RESTRAINT. *PE

SUBJECT ON DOOR MANUAL LOCK LEVER DISENGAGES FROM DOOR TRIM PANEL. *YH

SUBJECT REGARDING DOOR MANUAL LOCK LEVER DISENGAGES FROM DOOR TRIM PANEL (REPAIR LOCK LEVER) *JG

INFORMATION REGARDING FRONT AND REAR SIDE ACCESS DOOR NOISE. *YH

SOME VEHICLES EQUIPPED WITH 4-WHEEL DRIVE EXTENDED CAB AND SHORT BED MAY EXPERIENCE A BUMP OR CLUNK ON STOP OR ACCELERATION. *SLC

VEHICLES MAY EXPERIENCE THE BRAKE SYSTEM WARNING LIGHT NOT ILLUMINATING. *SLC