2022 Kia Niro EV

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

Component or system that failed: High-Voltage Electrical System / High-Voltage Battery Safety Plug Assembly (specifically covered under Recall SC314 / NHTSA Campaign 24V-358). It is NOT wear and tear as falsely claimed by the dealer. The vehicle is available for inspection upon request at the owner's residence. How safety was put at risk: The vehicle triggers an active "Check EV System" master warning while driving, creating a severe risk of sudden loss of motive power (stalling) on public roads. The high-voltage charging system is also completely disabled, leaving an elderly driver stranded without transportation. Has the problem been reproduced or confirmed by a dealer?: Yes. Rick Case Kia (Duluth, GA) inspected the vehicle from July 20–22, 2026. Instead of resolving the recall defect at $0.00, they falsely mischaracterized the electrical failure as "wear and tear / customer declined repair" and demanded $1,617 out-of-pocket before releasing the unsafe vehicle. Has the vehicle/component been inspected by others?: Inspected by [XXX] Case Kia service department. Opened active corporate case with Kia America (Case #XXX). Independent mechanics have confirmed this is not simple “wear and tear”, but deeper electrical issues that were touched during the recall. Warning lamps, messages, or symptoms: "Check EV System" master warning light and total failure of the high-voltage charging port. Symptoms first appeared shortly after initial Recall SC314 service was performed on June 15, 2026, and worsened prior to returning the car on XXX. Kia claims to have completed Recall SC314 on June 15, 2026. However, the recall work directly triggered immediate secondary failures in the high-voltage charging system. The dealership is now attempting to evade liability for recall-induced damage by labeling it 'wear and tear' and demanding $1,617 to fix a failure caused by their own recall service. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11752715

Incident

Jun 15, 2026

COMPONENT/SYSTEM: The 12-volt auxiliary battery system, the interior fuse box (Total Integrated Power Module) containing an auto-cutoff relay, and the high voltage battery system. All components are available for inspection. SAFETY RISK: The vehicle has lost power and died while being driven, and has left occupants stranded on multiple occasions. A sudden loss of motive power in traffic creates a serious risk of collision to occupants and to other motorists. The vehicle has failed to start dozens of times. FAILURE DESCRIPTION: The 12-volt battery in my 2022 Kia Niro EV has repeatedly discharged, leaving the vehicle dead and unable to start. ~Six 12V batteries have been installed between January 2025 and February 2026, between 60,431 and 77,130 miles. CONFIRMED BY DEALER: Yes. The condition has been reproduced and documented by the dealer across five separate repair orders. On 1/21/2025 at 60,431 miles, the technician found the 12V battery completely dead after sitting, jump-started the vehicle, and reported no abnormal draw on the electrical system. On 11/05/2025 at 74,355 miles the vehicle again required a jump start to be brought into the shop; the battery was replaced, and the technician reported the vehicle was operating as designed. On 1/22/2026 at 77,124 miles, a technician performed a parasitic draw test and measured 0.185 amps, exceeding the specification of below 50 milliamps by approximately 3.7 times. The technician documented that the auto-cutoff relay was remaining closed, continuously supplying current to 21 modules, and that the interior fuse box required replacement at a quoted cost of $2,048.48. This defect was present during the two prior visits but was not identified. On 2/13/2026 at 77,130 miles, the vehicle would not start when we came to pick up the car. The shop had to provide a loaner, and then another battery was installed, and the TIPM was replaced.

NHTSA ID

11750957

Incident

Jan 19, 2025

The contact owns a 2022 Kia Niro. The contact stated while driving at an undisclosed speed, the vehicle intermittently entered limp mode and loss automotive power while the vehicle was still at full battery. No warning lights were illuminated. The failure occurred on several different occasions. The vehicle was taken to a dealer to get a diagnosis however, the dealer stated that the failure was not duplicated. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The failure mileage was approximately 36,000.

NHTSA ID

11737434

Incident

Apr 14, 2026

Mileage

36,020 mi

I wanted to go to the store and when I pressed the Start button I got the message: Stop car and check regenerative brakes. Soon after the lights dimmed and the message showed up that key fob was not detected even though it was in my hand. It then no longer took a charge and is completely dark. I checked the internet, and it sounds like it is the 12V battery and is a known issue that is not yet at recall level.

NHTSA ID

11676899

Incident

Jul 28, 2025

I have had this vehicle for 13 months and have taken it to the shop 4 times for the same reason. The 12v dies and my car has to be Jumpstarted in order for me to use the vehicle. Dealer usually blames the 12v at the beginning of the appointments before ultimately telling me there is nothing wrong with the 12v and that they are unable to replicate the problem. They rarely go beyond preforming a drain test, despite me telling them that there is no drain. I've been stranded late at night because of this issue, and now keep a portable jumpstarter in my vehicle at all times.

NHTSA ID

11674004

Incident

May 6, 2025

When vehicle is placed in ‘reverse’ gear, screen goes to green screen that reads “ No Camera Signal Received.Please try again later.” Unable to view rear of vehicle except through mirrors while backing up. Audio warning will still sound for proximity alarm, but no visibility from rear camera. Intermittently camera will function and show live feed of rear of vehicle. Taken to dealership and camera replaced, dealer reports that it worked for approx. 30 minutes but now is malfunctioning again and they are continuing diagnostics.

NHTSA ID

11669477

Incident

May 6, 2025

I was called for battery recall. Brought my car at the kia of stockton dealership last Feb 14, 2025. Mechanic found problem with high voltage battery of my 2022 kia niro ev. Contacted kia manufacturer or customer care regularly for the repair/problem with case number [XXX] but until now june 16th, 2025 no updates yet(4 months). My car is still in the dealership and mechanic told me that no response from kia if they are gonna repair it or what. Pls help..INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11667112

Incident

Feb 14, 2025

I bought my 2022 Kia Niro EV new in 2022, and around 40,000 miles, I had a problem with the reduction motor so I replaced it, shortly after that I had a problem with the wheel so I replaced a part called the axle, and shortly after that, the other wheel had the same problem so I replaced the same part, and the Kia employee said that this part only breaks if there is a strong impact (traffic accident) so it's strange. All of this happened in less than 2 years but I had it covered under warranty so I got it fixed, but now the reduction motor problem that I had originally replaced has happened again and they are demanding $5,800 to repair it since it's out of warranty. I think this is unfair, and this is the first time I've had a car with this many problems in less than 3 years.

NHTSA ID

11639695

Incident

Jan 30, 2025

PRODUCT IMPROVEMENT CAMPAIGN: OWNER NOTIFICATION (PI2603) - This document is the owner notification advising that Kia is conducting a Product Improvement Campaign to update the battery management system (BMS) software to enhance battery diagnostic performance in certain 2020-2022 MY Niro EV vehicles.

PRODUCT IMPROVEMENT CAMPAIGN: DEALER PRINCIPAL MEMO (PI2603) - This document is the announcement to the dealer principals advising that Kia is conducting a Product Improvement Campaign to update the battery management system (BMS) software to enhance battery diagnostic performance in certain 2020-2022 MY Niro EV vehicles manufactured from June 2, 2020 through November 8, 2021.

PRODUCT IMPROVEMENT CAMPAIGN: DEALER PARTS AND SERVICE MANAGER MEMO (PI2603) - This document is the announcement to the dealer Parts and Service managers advising that Kia is conducting a Product Improvement Campaign to update the battery management system (BMS) software to enhance battery diagnostic performance in certain 2020-2022 MY Niro EV vehicles manufactured from June 2, 2020 through November 8, 2021.

PRODUCT IMPROVEMENT CAMPAIGN: QUESTION AND ANSWER (PI2603) - This document is the Question and Answer Guide containing the most frequently asked questions regarding the Product Improvement Campaign PI2603.

TECHNICAL SERVICE BULLETIN: INFOTAINMENT SYSTEM SOFTWARE UPDATE USING UPDATE.KIA.COM - This bulletin provides information and service procedures for updating the infotainment systems on applicable Kia vehicles using the Kia Navigation Updater available at update.kia.com. The software update may improve system performance, enhance existing features, and apply the latest operating software for supported vehicles (2021-2026MY All Models).

TECHNICAL SERVICE BULLETIN: INFOTAINMENT SOFTWARE UPDATE PROCEDURE - This bulletin provides information on the process for downloading infotainment software updates and preparing USB for installation on applicable Kia vehicles. The software downloads and USB preparation process is similar across all supported platforms; however, in‑vehicle installation procedures vary by head unit type.