2019 Kia Niro EV

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

This complaint supplements a previously submitted report filed today, June 18, 2026, (Original is Complaint Number: 11845044) regarding the same vehicle and condition (TSB ELE234 drive unit rumble noise). The correct VIN for this vehicle is [XXX] — a 2019 Kia Niro EV EX Premium, 138,457 miles. I am filing on behalf of the vehicle owner, [XXX], who has authorized me to act as his advocate. The owner is a Ukrainian speaker and I am assisting with all documentation and communications. In addition to TSB ELE234 (drive unit motor rumble, April 2021), this vehicle is also subject to Kia Service Action SA512 (April 2023): Inverter Coolant/Debris Flushing for the "Refill Inverter Coolant" cluster warning, affecting 2019–2022 Niro EVs produced May 10, 2019 through October 4, 2021. SA512 has also not been confirmed as completed on this VIN. CARFAX records document multiple authorized Kia dealer visits — at Roseville Kia and Folsom Lake Kia — between 2019 and 2022, during the period both ELE234 and SA512 were active and applicable. Neither service action was applied during those visits. This filing requests that NHTSA investigate both the safety implications of the ELE234 drivetrain defect and the broader pattern of authorized Kia dealers failing to notify owners of and apply active service bulletins during routine service visits on affected VINs. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11745054

Incident

Feb 1, 2026

Our 2019 Kia Niro EV (approximately 138,000 miles) exhibits an abnormal rumble/growling noise from the front drive unit while driving slowly in "D" range and when accelerating or decelerating between 0–25 mph. This symptom matches exactly the condition described in Kia Technical Service Bulletin ELE234 (Rev. 1, April 2021): "Drive Unit Inspection & Replacement for EV Motor Rumble Noise," which covers all 2019MY Niro EV vehicles produced from December 5, 2018. To our knowledge, TSB ELE234 has never been performed on this vehicle. The repair involves replacement of motor/roll mount brackets and, if necessary, traction motor or reduction gear replacement. Kia has a documented, tiered repair procedure for this exact issue with assigned labor operation codes. The failure presents a safety concern because drivetrain noise at low speed can precede loss of drive power or sudden drivetrain failure, which creates a hazard in traffic, intersections, and during highway merging. Despite the existence of this TSB since April 2021, NHTSA appears to have few or no formal complaints logged for this specific defect, meaning it has not triggered the regulatory scrutiny it warrants given the documented widespread nature of the issue. I am requesting that NHTSA investigate whether a formal recall of affected 2019 Kia Niro EV vehicles is warranted for this drivetrain defect.

NHTSA ID

11745044

Incident

Feb 1, 2025

1. Failed Component/System: EV plastic charging door does not open using the electronic unlock mechanism on the key. Unable to charge EV vehicle due to this fundamental failure. IMPORTANT: There are no manual override mechanisms provided by the manufacturer - KIA to open this charging door. This makes the EV both unsafe and unusable since it cannot be charged. 2. Safety Risk: Unable to charge an EV vehicle is a fundamental EV electrical system component failure that can create an unsafe situation since it occurs without any warning and leave the car owner stranded. The Manufacturer - KIA has not provided any manual fail safe/override mechanism to open the charging door manually. This is also a fundamental safety issue since the failure occurred without any warning lamp/other indication to the owner. IMPORTANT: Other KIA NIRO EV owners have complained about the same issue in online forums. Refer attachment - [XXX] 3. Dealer Problem Reproduction: NO since dealer demands a $299.99 diagnostic fee. Multiple attempts to contact the dealer and manufacturer KIA to waive the diagnostic fee were unsuccessful. 4. Manufacturer/Police/Insurance Inspection: No. KIA refused to deal with this issue under the KIA 10-year/100,000-Electric vehicle (EV) system warranty even though the warranty description mentions all internal parts. Reference: KIA Case No. [XXX]. NOTE: KIA does not allow the case history to be retrieved from their manufacturer portal because they have closed the case. 5. Were there any warning lamps, messages or other symptoms of the problem prior to the failure? NO 6. When did they first appear? [XXX] (approximately) INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11687183

Incident

Aug 15, 2025

While I’m driving a turtle light randomly illuminates and the car shuts off. The car shuts off from a few seconds up to a minute so far. I have taken it to Kia McDonough Ga and to no avail nothing: they had my car 2 months and by the time they did the diagnostic “the computer box reset”. Why let it sit for a diagnostic when all they are doing is connecting to a computer. I provided them videos and pictures and nothing. This is a danger any passengers, other drivers, as well as myself. The times are random and once the light comes on it’s off. Battery is new, battery is charged.

NHTSA ID

11630030

Incident

Oct 8, 2024

Car made loud whinning noise for 6 months, due to defective transmission. KIA refused to fix because car was out of warranty- but has TSB: ELE234. My extended warranty did not cover because it was a known defect from KIA.' Car stopped working, transmission was repaired. Please see below attached 16k invoice.

NHTSA ID

11625464

Incident

Jun 15, 2024

On June 28, 2022, I set my Juicebox Pro 40 charger to charge my car overnight. The car did not charge and I discovered that the breaker had tripped. I tried resetting the breaker and it immediately tripped again. I noticed a burning smell in the garage in the vicinity of the charger after attempting to reset the breaker. There was discoloration on the unit box. I then unplugged the unit at which point I was able to reset the breaker without it tripping. I concluded that the unit was unsafe to use and I returned it to ENEL. I bought a new one while I waited for warranty service on the old unit. I have not tested the old unit since it was repaired by ENEL. It was my judgment at the time, and remains so, that the unit presented a fire hazard.

NHTSA ID

11618747

Incident

Jun 28, 2022

There’s motor rumble due to a misalignment of the traction motor and reduction gear. It’s a known issue with these vehicles and a technical bulletin was issued but no recall. I’ve brought the vehicle in twice and the first time the dealer told me there was nothing wrong. Now a year later they admit it is wrong and is unsafe to drive without a $10k replacement.

NHTSA ID

11612682

Incident

Mar 14, 2024

EV battery cooling system displayed the warning, "LOW INVERTER COOLANT LEVEL." I checked and it is not low.

NHTSA ID

11599526

Incident

Jul 4, 2024

TECHNICAL SERVICE BULLETIN: INFOTAINMENT SOFTWARE UPDATE PROCEDURE - This bulletin provides information on the process for downloading infotainment software updates and preparing USB for installation on applicable Kia vehicles. The software downloads and USB preparation process is similar across all supported platforms; however, in‑vehicle installation procedures vary by head unit type.

PITSTOP: TECHNICAL OPERATIONS: EXTERNAL DAMAGE TO ULTRASONIC SENSOR: This Pitstop provides information related to Parking Distance Warning (PDW) alerts and repairs involving ultrasonic sensors. The PDW system alerts the driver while parking, by calculating distance based on the difference in signal transmission and reception times between the vehicle (ultrasonic sensor) and an object. The membrane film of the ultrasonic sensor is used for object detention and can be damaged by stone chips or foreign substances while driving. Damage to the cover of the ultrasonic sensor can also lead to damage to the internal circuit. As a result of this external damage, the PDW system may not receive the proper signal from the ultrasonic sensor. In some cases, the system may cause a false alarm, no alert, or phantom warnings by a “Warning Lamp’ to be displayed on the cluster. The ultrasonic sensor membrane film should be always inspected for external damage and if any part replacement should be treated as a general repair, not as a warranty claim repair for this concern. (Please note that this Pitstop only applies to models/trims that are equipped with the ultrasonic sensors.)

VOLUNTARY SERVICE CAMPAIGN: OWNER RENOTIFICATION (SC321) - This document is the owner renotification advising that Kia is conducting a Voluntary Service Campaign to address a potential corrosion concern with the Integrated Electronic Brake (IEB) in certain 2019-2022 MY Niro EV vehicles that were originally sold in or are currently registered in one of the 28 states with high road salt usage.

TECHNICAL SERVICE BULLETIN: TRANSMISSION FLUID APPLICATION GUIDE - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information relating to the correct transmission fluid type and fill quantity requirement for each Kia model. A flush is required ONLY when a transmission is replaced, and the transmission oil cooler is transferred to the new transmission.

TECHNICAL SERVICE BULLETIN: SERVICE ACTION: KIA CONNECT MODEM RESET (SA611) - This bulletin outlines the procedure for resetting the modem in certain 2016-2025MY Kia vehicles listed on page 3 that are equipped with Kia Connect Services. The affected vehicles may encounter the following issues: remote Start/Climate Control function not working, vehicle Status on the Kia Access App not updating, connected routing not functioning properly.

TECHNICAL SERVICE BULLETIN: SERVICE ACTION: INVERTER COOLANT/DEBRIS FLUSHING/REPLACEMENT FOR CLUSTER MESSAGE “REFILL INVERTER COOLANT” (SA512) - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information to flush out the inverter low-conductivity coolant (BSC-1) on certain 2019-2022MY Niro EV (DE EV) vehicles produced from May 10, 2019 through October 4, 2021, which may exhibit a “Refill inverter coolant” message displayed on the instrument cluster due to poor flow of coolant/antifreeze inside the coolant pipes. In most cases, the inverter reservoir tank coolant may be filled to normal level and no DTC’s are stored due to an increase operation of the electric water pump (EWP) that is 2,450 RPMs or more when checked.