2008 BMW M3

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

During a regular fuel stop at a gas station, I noticed the central lock button nor the physical door hinge fail to operate to open the door for me to exit. The fuse for the central power door lock/unlock button blew out, completely disabling the interior door hinge mechanism. I got trapped inside but thankfully the power was still on and the rear doors remained unlocked. So, I lowered the driverside window and crawl outside. Then open the unlocked reer door to enter the vehicle from the back seat. Then located the fuse box, searched on the internet to itenfy the effected fuse, replaced damaged one to another fuse (dedicated to another function), temporarily replaced with the same ampage fuse. For my vehicle, there is no visible solution to enter the physical key to open the door from the outside that are typically found under the exterior door handle. If it wasn't for a combination of luck that the other door remained unlocked, had power to lower the window, have some knowledge of vehicle electrical system (fuse), and tolerable weather condition, I would've been stuck inside my car for indifinite time, or break the window to get to exit. I would testify that this is a serious safety concern the manufacturer should investigate and provide permanent resolution.

NHTSA ID

11596458

Incident

Jun 24, 2024

Passenger Seat Occupancy Sensor error displayed in vehicle information center. Warning restraint/Air Bag not functioning properly. This was taken to the BMW dealership for diagnosis, and it was determined the Passenger Occupancy Sensor has failed and needs to be replaced. There was no recall listed for this issue. I found there was a Service Information Bulletin from BMW acknowledging the issue SB-10056703-9690 with many affected models of vehicles, that has been updated in 2018 to include additional. It currently does not list the E93 model, but does list E90 and E91 and stated the affected component if electric adjustable seats is seat option code 459. My vehicle has the same option code as listed as the affected components. BMW extended warranty coverage for owners of vehicles adding additional models with E91 in 2018. They should cover over models with the affected component as it presents a safety issue and is a common failing part.

NHTSA ID

11542687

Incident

Sep 5, 2023

VISIBLE GASOLINE LEAK FROM THE CHASSIS UNDER THE DRIVER SIDE REAR PASSENGER AREA. STATIONARY INSIDE GARAGE.

NHTSA ID

11350380

Incident

Aug 1, 2020

Mileage

44,440 mi

WHILE DRIVING AT APPROXIMATELY 70MPH ON THE HIGHWAY, CEL CAME ON, CAR WENT INTO LIMP MODE, BEFORE LOSING POWER ALTOGETHER WHILE DRIVING. VEHICLE WOULD NOT TURN BACK ON. REPORT OF ENGINE DAMAGE REQUIRING AN ENTIRE REPLACEMENT.

NHTSA ID

11265977

Incident

Sep 17, 2019

Mileage

65,000 mi

TL* THE CONTACT OWNS A 2008 BMW M3. THE CONTACT STATED THAT THE VEHICLE WAS PARKED IN REVERSE ON A HILL. THE EMERGENCY BRAKE WAS NOT APPLIED PROPERLY AND THE VEHICLE ROLLED DOWN THE HILL AND CRASHED INTO ANOTHER VEHICLE. THERE WERE NO INJURIES. A POLICE REPORT WAS FILED. THE AIR BAGS DID NOT DEPLOY. THE CONTACT'S VEHICLE SUSTAINED DAMAGES TO THE HOOD, BUMPER, AND FENDER. THE VEHICLE WAS TOWED BY AAA TO AUTOMASTER BMW (3328 SHELBURNE RD, #3, SHELBURNE, VT 05482, (802) 985-1850) WHERE IT WAS DIAGNOSED THAT THE ELECTRICAL SYSTEM NEEDED TO BE REPLACED. THE ELECTRICAL SYSTEM WAS REPLACED; HOWEVER, THE BODY DAMAGE WAS NOT REPAIRED. THE CONTACT REFERENCED NHTSA CAMPAIGN NUMBER: 19V472000 (ELECTRICAL SYSTEM) AS A POTENTIAL CAUSE OF THE FAILURE, BUT HE HAD NOT RECEIVED A RECALL NOTICE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND ASSISTED WITH THE REPAIR COST. THE VEHICLE WAS CURRENTLY AT AN INDEPENDENT MECHANIC TO HAVE THE BODY DAMAGE REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 90,000. *TR*JB

NHTSA ID

11253458

Incident

Sep 3, 2019

Mileage

90,000 mi

NHTSA RECALL NUMBER: 17V676 THIS RECALL WAS ISSUED OVER A YEAR AGO AND STILL HAVE YET TO BE CONTACTED BY BMW TO RESOLVE THE RECALL OR PROVIDE ANY RECOURSE. WHAT IS THE TYPICAL RESPONSE TIME?

NHTSA ID

11144882

Incident

Nov 1, 2018

Mileage

56,000 mi

TL* THE CONTACT OWNS A 2008 BMW M3. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 17V676000 (ELECTRICAL SYSTEM); HOWEVER, THE PARTS TO DO THE REPAIR WERE UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE DEALER (BASNEY BMW MAZDA, 52203 IN-933, SOUTH BEND, IN 46637, (574) 272-8504) WAS CONTACTED AND CONFIRMED THAT THE PARTS WERE NOT AVAILABLE FOR THE RECALL REMEDY. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE AND WAS NOT ABLE TO CONFIRM WHEN THE PARTS WERE TO BECOME AVAILABLE. THE CONTACT HAD NOT EXPERIENCED A FAILURE. VIN TOOL CONFIRMS PARTS NOT AVAILABLE.

NHTSA ID

11098485

Incident

May 29, 2018

TAKATA RECALL. DESPITE MY HAVING RECEIVED 2 RECALL NOTICES REGARDING MY AIRBAG, AND MY CAR'S VIN BEING LISTED ON NHTSA.DOT.GOV AS BEING SUBJECT TO AN AIRBAG RECALL, THE BMW DEALER LISTED ON MY RECALL NOTICE, BMW OF MOUNTAIN VIEW, IN MOUNTAIN VIEW, CALIFORNIA, REFUSED TO DO THE RECALL REPAIR ON 5/16/2018 ON THE BASIS THAT THEIR COMPUTER SYSTEM SAID THERE WERE NO OPEN RECALLS ON THE VEHICLE. THEY FURTHER SAID THAT THE RECALL NOTICE I RECEIVED MEANT THAT THEIR MIGHT BE A RECALL BUT THAT IN FACT THERE WAS NO RECALL.

NHTSA ID

11096423

Incident

May 16, 2018

The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle “discharged battery” complaints.

Functional noises (squealing/honking) when braking shortly before the vehicle comes to a stop. CAUSE Material-

Vehicle cannot be opened or closed using comfort access, engine start is not possible, and the vehicle may not start when placing the key against the steering column.

The footwell module (FRM) cannot be encoded after replacement.

Diagnosis of Compound Brake System Complaints in M Vehicles: 1. Visible cracks are caused by high thermal stresses during rapid heating and cooling of the brake discs. Braking from high speed with cold brake components (less than 212 degrees F) increases the likelihood of cracks to form.

Discharged Battery Energy Diagnosis Must Be Performed: The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle "discharged battery" complaints. In order to properly repair the vehicle the first time in the workshop, it is very important that the diagnostic test plans are performed to completion, with all results taken into consideration. Without performing the energy diagnosis test plan, the root cause of the discharged battery cannot be identified. This increases the chances of a repeat repair.