2009 BMW M3

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

The contact owns a 2009 BMW M3. The contact stated while operating the vehicle, the driver’s and passenger’s side turn signal failed to illuminate. Additionally, the headlights and dashboard lights would flicker on and off. Upon inspection, it was discovered that the electrical wiring insulation was frayed and damaged. The cause of the failure was not yet determined. The manufacturer and local dealer were not notified of the failure. The failure mileage was approximately 84,000.

NHTSA ID

11427001

Incident

Jul 1, 2021

Mileage

84,000 mi

I RECEIVED A RECALL FOR THE AIRBAG ON MY CAR. I CONTACTED BMW TO REPLACE BUT THEY WERE UNABLE TO REPLACE AT THAT TIME. I HAVE TRIED TO CONTACT THEM SINCE TO ARRANGE REPLACEMENT AND THEY HAVE NOT RETURNED MY CALLS.

NHTSA ID

11318530

Incident

Mar 13, 2020

Mileage

45,000 mi

TAKATA RECALL - I HAVE BEEN WAITING 2 YEARS TO HAVE THIS RECALL DONE. I WAS ONCE SCHEDULED TO GET THE SERVICE AND THEN AFTER I DROPPED OFF THE CAR THEY CALLED ME BACK AND STATED THAT THEY DIDNT HAVE THE PART IN.

NHTSA ID

11060803

Incident

Feb 5, 2016

TAKATA RECALL DRIVING MY CAR FOR ABOUT 30 MINUTES ON THE LOCAL STREET AND STOPPED AT A RED LIGHT, LIGHT TURNS GREEN, I TRY TO ACCELERATE AND ENGINE FELT SLUGGISH AND SHUTS OFF. TOWED THE CAR TO MRF ENGINEERING AND CAR NEEDED AN "ENGINE REPLACEMENT" AS MY ROD BEARINGS CAUSED THE ENGINE TO FAIL. COSTED ROUGHLY AROUND $19,000 IN PARTS AND LABOR.

NHTSA ID

11002983

Incident

Feb 5, 2017

Mileage

67,000 mi

VEHICLE WOULD NOT START AND ALL ELECTRICAL SYSTEMS WERE DEAD DESPITE A GOOD BATTERY. WAS SOLVED BY REMOVING GLOVE BOX AND FUS BOX AND PUSHING ON THE BATTERY CABLE THAT GOES INTO THE FUSE BOX TO GET A CONNECTION. THIS IS A KNOW ISSUE FOR BMW AND A RECALL WAS ISSUED ON OTHER 3-SERIES VEHICLES (2007 - 2011) WITH THE SAME PART NUMBERS, BUT WILL NOT COVER M3. THIS IS A SAFETY ISSUE AS LOSS OF POWER TO FUSE BOX WHILE DRIVING CAN SHUT DOWN THE CAR.

NHTSA ID

10991274

Incident

May 22, 2017

Mileage

58,500 mi

I HAVE BEEN WAITING FOR OVER ONE YEAR FOR MY RECALL TO BE PERFORMED BY MY LOCAL BMW SERVICE CENTER. I RECEIVED A LETTER STATING IT WAS GOING TO BE TAKEN CARE OF IN MAY OF 2016 (LETTER WAS DATED MARCH OF 2016). I DRIVE MY CAR ON A DAILY BASIS AND RUN THE RISK OF INJURY DUE TO THE DEFECTIVE AIRBAG. I WILL NOT ALLOW FAMILY MEMBERS TO DRIVE MY DANGEROUS VEHICLE AND NOW WORRIED I HAVE TO SELL MY CAR. IF I SELL MY CAR I SHALL DIVULGE THAT THERE IS A RECALL BY BMW AND THAT IT HAS NOT BEEN PERFORMED. I CANNOT DRIVE THIS VEHICLE ANYLONGER.

NHTSA ID

10970756

Incident

Jan 1, 2016

TAKATA RECALL - I RECEIVED NOTICE OF MY DRIVER SIDE AIRBAG AT THE BEGINNING OF THIS YEAR BUT THE BMW STILL DOES NOT HAVE THE PART. THIS CAR IS MY DAILY DRIVER AND I DO NOT HAVE THE LUXURY TO HAVE A SECOND CAR. I AM DRIVING A CAR THAT IS PUTTING MY LIFE AT RISK. BMW STATES THEY DO NOT HAVE ENOUGH, YET THEY HAVE PLENTY TO SELL MILLIONS OF NEW CARS. I FIND THIS ABSOLUTELY RIDICULOUS! MY WIFE'S TOYOTA WAS ALSO RECALLED AND IT TOOK A FEW MONTHS TO GET REPLACED, BUT NOT BMW. I WOULD LIKE TO SUGGEST A CHANGE TO RECALLS WHERE MANUFACTURES WOULD HAVE TO STOP OR REDUCE THE PRODUCTION NUMBERS OF NEW CARS FOR UNTIL ALL RECALLS HAVE BEEN SATISFIED FOR EXTREMELY DANGEROUS RECALLS. MAYBE THEN WE CAN HAVE MANUFACTURES TAKE THE ISSUE SERIOUSLY.

NHTSA ID

10935144

Incident

Feb 2, 2016

TAKATA RECALL HASN'T HAPPENED. WHAT IS THE PROBLEM. I GUESS IF YOU WAIT WE WON'T BE ABLE TO COMPLAIN AFTER IT KILLS US IN AN ACCIDENT.

NHTSA ID

10934034

Incident

Dec 9, 2016

Mileage

65,000 mi

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