EQUIPMENT ADAPTIVE/MOBILITY
2005 Chevrolet Express
Recalls, owner-reported complaints, investigations and safety data
Data refreshed
Overview
Our database contains 23 NHTSA owner-reported complaints for the 2005 Chevrolet Express, most frequently naming the brakes, body & structure and electrical categories. 9 safety recalls have been issued covering this model year; and 644 manufacturer communications are on file.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Complaint activity over time
When owners filed reports about this model year
View as table
| Month | Complaints filed | Cumulative |
|---|---|---|
| Apr 2005 | 1 | 1 |
| Oct 2005 | 1 | 2 |
| Jan 2007 | 1 | 3 |
| Jul 2007 | 1 | 4 |
| Dec 2007 | 1 | 5 |
| Apr 2009 | 1 | 6 |
| Jan 2012 | 1 | 7 |
| Jun 2012 | 1 | 8 |
| Jul 2012 | 1 | 9 |
| Oct 2013 | 1 | 10 |
| Jun 2014 | 2 | 12 |
| Oct 2014 | 1 | 13 |
| Dec 2014 | 1 | 14 |
| Dec 2015 | 1 | 15 |
| Mar 2019 | 1 | 16 |
| Mar 2021 | 1 | 17 |
| Jun 2021 | 1 | 18 |
| Sep 2022 | 2 | 20 |
| Nov 2025 | 1 | 21 |
| Apr 2026 | 1 | 22 |
| May 2026 | 1 | 23 |
What owners report
Complaints grouped by the component NHTSA recorded
- Brakes618.2%
- Body & structure515.2%
- Electrical412.1%
- Suspension412.1%
- Exterior lighting26.1%
- Seat belts26.1%
- Fuel system26.1%
- Other / unspecified26.1%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Safety recalls
9 campaigns cover this model year
Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.
Check a VIN on NHTSA.govEQUIPMENT ADAPTIVE/MOBILITY
EQUIPMENT ADAPTIVE/MOBILITY
Recent owner complaints
Reports submitted to NHTSA, shown in the owner's own words
LT245/75R16. Driving north on I-77 around Charlotte, NC around 7:40 PM and the tire blew out. I saw in my left rearview mirror the treads roll off the right side of the highway. I did not run over anything. Travel speed was 65 to 70 mph in medium traffic. No warning lights came on. Did not lose control and was able to navigate to the left side of highway when enough space opened up after a guide rail. All that was left was the rim and shredded sidewalls. Tire was installed in August, 2025 and had just about 3000 miles on it when the blowout occurred. The passenger side of the vehicle was about 3 feet from the fog line, and traffic for the exit ramp was very close to the vehicle. Called 911 and NCDOT helped remove the rim and put on the spare. My wife and daughter were in the vehicle.
- NHTSA ID
- 11736689
- Incident
- May 4, 2026
I was driving and out of no where my brakes “ all four wheels “ locked up as if I was hauling a heavy load . I put on my hazard lights to warn the semi behind me. So I maintained control of my line until the cargo van slowed down to a safe speed for me to pull over . I thought the semi was going to run into the back of me, luckily the southbound line was clear so the semi took off pass me. So as I was coming to a safe stopping speed my brake pedal was stiff as well and when the cargo van slowed down to a safe speed, I pulled over to check my brakes with a warm liquid “ all four brakes were hot “ .
- NHTSA ID
- 11730511
- Incident
- Apr 10, 2026
I was in a front end Collison due to a brake failure and when I have a steel gate at about 30 mph no airbag deployed. Car was towed by the Upper Darby Police Department and it is totaled. I sustained injuries. There was no airbag light brake warning light came when I attempted to use the emergency brake when regular failed
- NHTSA ID
- 11701219
- Incident
- Nov 23, 2025
The contact owns a 2005 Chevrolet Express. The contact stated that while driving, the front passenger’s side tire started to wobble. The vehicle was taken to an independent mechanic and the contact was informed that the tie rod needed to be replaced. The vehicle was repaired. Additionally, the contact stated that while driving, the headlights failed to operate without engaging the lever. The vehicle was taken to an independent mechanic where the bulbs were replaced; however, the high-beam headlights failed to operate as needed. The vehicle was not repaired. Neither the dealer nor the manufacturer was notified of the failure. The failure mileage was approximately 200,000.
- NHTSA ID
- 11487063
- Incident
- Sep 22, 2022
- Mileage
- 200,000 mi
Hole warn in front passenger side brake line from battery cable going to engine starter motor. The shielding on electrical cable rubbed and wore a hole in the brake line causing fluid to flow out and caused brakes to fail. No one was injured and no accident. I was backing out of the driveway the brakes failed, next I saw a large puddle of fluid on driveway, I just put it in park. The battery cable crosses over the break line and both are fastened to the frame near each other. I can provide break line and photo. The van has 60,000 miles on it, I purchased it new in 2005.
- NHTSA ID
- 11483591
- Incident
- Aug 1, 2022
Paint is peeling from ALL parts of the exterior vehicle, even around the window frames and door frames! It appears that NO PAINT PRIMER was used, at all! My white van has missing paint from about 75% of the vehicle, with bubbling going on, in the remainder of paint that has yet to fall off! Looking at ANY Chevy van that is on the roadways, one can easily see that the paint has also been falling off those vehicles, as well! This is a well-known defect in the painting practices of most ALL Chevrolet Vans, and should be dealt with on a class-action basis, since all Chevrolet Van owners are forced to live with an inferior paint scheme on these vehicles! But new owners are not aware of these shortcomings, until they see the paint fall off their vans, for no apparent reason! And it is clearly seen that NO PAINT PRIMER was used, when you look at the paint chip that fell off! Shame on Chevrolet and shame on the NHTSA agency for allowing any auto manufacturer to put out such inferior products to unsuspecting consumers!
- NHTSA ID
- 11421445
- Incident
- Jun 17, 2021
BOTH REAR TIRES VEERUBBER TAIGA H/T SIZE LT 245/75R16 DOT # 6MSG-CH HAD BECOME UNSERVICEABLE DUE THE INSIDE SIDE WALL BELT PLYS SEPARATING RENDERING THE VEHICLE UNSAFE TO OPERATE. THE TIRES WERE REPLACED ON 5 MAR 2021 WITH NEW COPPER STFR SOLARUS LT245/75R16 THROUGH MAVIS TIRE WHICH HAD INSTALLED THE TAIGA TIRES MENTIONED ABOVE ON 21 MAY 2020. THIS IS UNACCEPTABLE FOR THESE TIES SINCE THEY ONLY APPROXIMATELY 15000 MILES ON THEM AND THEY HAD A SERVICE LIFE OF 45000 MILES. THIS ISSUE CAME TO LIGHT WHEN WE WERE OPERATING OUR VAN ON A HIGHWAY TRAVELING AT APPROXIMATELY 60 MILES AN HOUR.
- NHTSA ID
- 11402633
- Incident
- Mar 5, 2021
- Mileage
- 230,000 mi
WHEN DRIVING ON DRY PAVEMENT THE TRACTION CONTROL OR STABILITRAK WILL KICK ON AND IT PULLS TO THE RIGHT REALLY HARD ON AND OFF AND ITS HARD TO CONTROL THE VEHICLE. THE FIRST TIME IT HAPPENED I ACTUALLY THOUGHT I HAD A FLAT TIRE. WHEN THIS IS HAPPENING IT FEELS LIKE THE ANTI-LOCK BRAKES ALSO KICK IN AS IT IS VERY HARD TO STOP ALSO. I HAVE HAD THIS HAPPEN AT 45MPH AND ITS TERRIFYING IM AFRAID IF THIS HAPPENED AT 70MPH IT WOULD CAUSE YOU TO LOSE CONTROL OF THE VEHICLE
- NHTSA ID
- 11184774
- Incident
- Mar 5, 2019
- Mileage
- 36,400 mi
Manufacturer communications
A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.
This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.
This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.
This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.
This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.
ELECTRICAL SYSTEM
This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.
This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the noise for assessment by engineering. Technician will need to call General Motors Technical Assistance Center for further assistance.
Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.
Compare model years
Complaint and recall counts across every year of this model
| Year | Complaints | Recalls | Investigations | Issue Index |
|---|---|---|---|---|
| 2026 | 0 | 3 | 0 | — |
| 2025 | 0 | 4 | 0 | — |
| 2024 | 1 | 0 | 0 | — |
| 2023 | 2 | 1 | 0 | — |
| 2022 | 4 | 1 | 0 | — |
| 2021 | 13 | 2 | 0 | 55.4 |
| 2020 | 16 | 1 | 0 | 52.5 |
| 2019 | 8 | 4 | 0 | — |
| 2018 | 11 | 6 | 0 | 48.4 |
| 2017 | 20 | 6 | 0 | 47.6 |
| 2016 | 15 | 6 | 0 | 52.0 |
| 2015 | 8 | 3 | 1 | — |
| 2014 | 14 | 7 | 0 | 48.6 |
| 2013 | 22 | 8 | 0 | 46.1 |
| 2012 | 13 | 6 | 0 | 64.6 |
| 2011 | 12 | 5 | 0 | 54.4 |
| 2010 | 15 | 5 | 0 | 53.7 |
| 2009 | 10 | 7 | 0 | 49.4 |
| 2008 | 14 | 10 | 0 | 40.9 |
| 2007 | 17 | 4 | 0 | 57.5 |
| 2006 | 12 | 16 | 0 | 67.9 |
| 2005Viewing | 23 | 9 | 0 | 63.5 |
| 2004 | 21 | 7 | 1 | 56.6 |
| 2003 | 58 | 11 | 2 | 64.3 |
| 2002 | 55 | 0 | 1 | 37.1 |
| 2001 | 45 | 2 | 1 | 52.7 |
| 2000 | 84 | 1 | 1 | 44.5 |
| 1999 | 68 | 2 | 0 | 44.7 |
| 1998 | 23 | 2 | 0 | 46.4 |
| 1997 | 29 | 2 | 0 | 49.8 |
| 1996 | 15 | 3 | 0 | 55.0 |
| 1995 | 1 | 0 | 0 | — |
| 1994 | 0 | 0 | 0 | — |
| 1993 | 0 | 0 | 0 | — |
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.