RoadVitals

2002 Chevrolet Monte Carlo

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
230
Latest Jan 7, 2024
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
7
Latest Oct 26, 2015
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
1
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
35
11 injuries, 0 deaths reported

Overview

Our database contains 230 NHTSA owner-reported complaints for the 2002 Chevrolet Monte Carlo, most frequently naming the engine, electrical and brakes categories. 7 safety recalls have been issued covering this model year; 1 NHTSA investigation names it; and 440 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

7 campaigns cover this model year

View all 7

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
15V701000

ENGINE AND ENGINE COOLING:ENGINE; ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE

Oct 26, 2015
1,003,556 units potentially affected
The defect: General Motors LLC (GM) is recalling certain model year 1998-1999 Chevrolet Lumina and Oldsmobile Intrigue, 1997-2004 Buick Regal and Pontiac Grand Prix, 2000-2004 Chevrolet Impala, and 1998-2004 Chevrolet Monte Carlo vehicles. The affected vehicles were previously repaired under recalls 08V-118, 09V-116, and 15V-201 to address the possibility that engine oil may drip onto the hot exhaust manifold.
The risk: Engine oil that drips onto the hot surface of the exhaust manifold may result in a fire.
The remedy: The remedy applied under recalls 08V-118, 09V-116, and 15V-201 did not adequately remove the safety risk. Under the improved remedy, dealers will replace the engine’s front valve cover and gasket. Vehicles that are covered by recalls 08V-118, 09V-116, or 15V-201 that have not yet received the original remedy will instead receive the improved remedy under the original recall number. The recall began on February 19, 2016. Owners may contact Chevrolet customer service at 1-800-222-1020, Buick customer service at 1-800-521-7300, Oldsmobile customer service at 1-800-442-6537 and Pontiac customer service at 1-800-458-8006. GM's number for this recall is 15757. Note: Until the improved remedy has been applied, owners are advised to park their vehicle outside since the fire risk exists even when the vehicle is unattended.
General Motors LLCManufacturer number 15757View on NHTSA.gov
14V400000

ELECTRICAL SYSTEM:IGNITION

Jul 3, 2014
5,877,718 units potentially affected
The defect: This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.
The risk: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
The remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.
General Motors LLCManufacturer number 14350View on NHTSA.gov
09V116000

ENGINE AND ENGINE COOLING

Apr 8, 2009
1,497,516 units potentially affected
The defect: GENERAL MOTORS IS RECALLING 1,497,516 MY 1997-2003 BUICK REGAL, MY 1998-2003 CHEVROLET LUMINA, MONTE CARLO AND IMPALA, MY 1998-1999 OLDSMOBILE INTRIGUE, MY 1997-2003 PONTIAC GRAND PRIX VEHICLES EQUIPPED WITH A 3.8L V6 NATURALLY ASPIRATED ENGINE. SOME OF THESE VEHICLES HAVE A CONDITION IN WHICH DROPS OF ENGINE OIL MAY BE DEPOSITED ON THE EXHAUST MANIFOLD THROUGH HARD BRAKING.
The risk: IF THE MANIFOLD IS HOT ENOUGH AND THE OIL RUNS BELOW THE HEAT SHIELD, IT MAY IGNITE INTO A SMALL FLAME AND MAY SPREAD TO THE PLASTIC SPARK PLUG WIRE CHANNEL AND BEYOND INCREASING THE RISK OF AN ENGINE COMPARTMENT FIRE.
The remedy: DEALERS WILL REPLACE THE ENGINE’S FRONT VALVE COVER AND FRONT-VALVE-COVER GASKET WITH NEW PARTS OF AN IMPROVED DESIGN AND REMOVE THE ENGINE’S PLASTIC COVER AND PLASTIC OIL-FILL-TUBE EXTENSION, FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2016. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, OLDSMOBILE AT 1-800-630-6537, AND PONTIAC AT 1-800-620-7668 OR HTTP://WWW.PONTIAC.COM OR HTTP:WWW.GMOWNERCENTER.COM.
GENERAL MOTORS CORP.Manufacturer number 09047View on NHTSA.gov

Safety investigations

NHTSA inquiries naming this vehicle. An investigation is not a finding of a defect.

EA02030ClosedEngineering Analysis

ENGINE COMPARTMENT FIRES

Opened Oct 22, 2002
Closed Mar 9, 2004

EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

FUEL SYSTEM, GASOLINE:DELIVERYLed to recall 04V090000

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

View all 230
Fuel system
Filed Jan 7, 2024

My car has the engine 3.1 L automatic. On January 4, I was going to go run errands so I went out to my car and cranked it to start the engine but instead, I heard a loud explosion, causing the front tires of the car to go up in the air and then land back on the ground. Smoke started coming out from the hood and a fire almost got started. I was scared to half to death causing me to almost have a heart attack. Morning inspection, I found that the intake manifold had exploded on the car and pieces of it were all over the engine. I feel that the pressure regulator may have been the culprit, but the plastic upper intake just literally blew up. Nobody was injured neighbors came out to see what the explosion had been, the window on my windshield cracked and major damage has been done to the Plenum. I have pictures but I’ve been unable to upload them but they are available. If you need them I went to Mission Chevrolet where I purchased the car but was referred to contact you in general. no recalls sent over this issue, but have I been driving when the explosion occurred it may have caused fatalities to myself, and perhaps other drivers on the freeway.

NHTSA ID
11564051
Incident
Jan 4, 2024
Electrical
Filed Apr 13, 2021

MY INSTRUMENT CLUSTER WILL RESET WHILE I AM DRIVING. THE GUAGES WILL SWEEP AND ALL THE WARNING LIGHTS COME ON AND THE CAR WILL DING AS IF IT WAS JUST STARTED HOWEVER THE CAR NEVER STALLS AND THE RADIO STAYS ON ALONG WITH EVERYTHING ELSE.

NHTSA ID
11407830
Incident
Apr 13, 2021
Mileage
180,000 mi
Fuel system
Filed Apr 12, 2021
Fire reported

TL* THE CONTACT OWNED 2002 CHEVROLET MONTE CARLO. THE CONTACT STATED THAT THE VEHICLE WAS SERVICED AT APPLE VALLEY CHEVROLET (650 FOXCROFT AVE, MARTINSBURG, WV 25401) FOR A FUEL CONTROL SENSOR REPLACEMENT. THE VEHICLE WOULD NOT START AFTER IT WAS SERVICED AT THE DEALER THEN CAUGHT ON FIRE WHILE THE CONTACT'S HUSBAND WAS TRYING TO START IT UP. THE CONTACT'S HUSBAND WAS ABLE TO PUT OUT THE FIRE WITH A HOSE. NO POLICE REPORT WAS FILED. THE VEHICLE WAS STILL AT THE CONTACT'S RESIDENCE. THE DEALER AND MANUFACTURER WERE NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 96,000.

NHTSA ID
11407573
Incident
Apr 8, 2021
Mileage
96,000 mi
EngineFuel system
Filed Mar 22, 2020
Fire reported

STARTED CAR AND HEARD A LOUD BOOM AND THEN SMOKE UNDER THE HOOD AND INTAKE COVER AND HARNESS ON FIRE

NHTSA ID
11318928
Incident
Mar 12, 2020
Mileage
126,000 mi
Electrical
Filed Nov 5, 2019

WAS GOING ABOUT 55-60 MPH DOWN THE HIGHWAY AND MY RPMS STARTED TO DROP AND I LET OFF GAS AND IT JUST DIED. IT CRANKS AND TURNS OVER BUT WILL NOT FIRE

NHTSA ID
11278261
Incident
May 12, 2019
Mileage
240,000 mi
EngineFuel system
Filed May 11, 2019

THE CAR'S FUEL GAGE STOPPED WORKING. THE CAR WOULDN'T TURN OVER WHEN I STARTED IT SO I GOT A NEW BATTERY SINCE IT SAID MY OLD ONE WAS BAD, BUT IT'S STILL NOT WORKING. THE SECURITY LIGHT IS ON AND I DON'T UNDERSTAND WHY AND IF THIS IS AFFECTING IT FROM TURNING ON

NHTSA ID
11207045
Incident
May 11, 2019
Mileage
165,000 mi
Brakes
Filed Mar 11, 2019

THE BRAKE LINES ARE RUSTED OUT CAR ONLY HAS 55,000 MILES IT IS SITTING OUTSIDE BUT ON BLACKTOP IN OUR DRIVE WAY. WE WENT TO USE IT AND THE DASH LIT LIKE MAD CHECKED BRAKE FLUID IT WAS LOW DROVE IT AND ALMOST DID,NT MAKE IT HOME WITH BRAKES.

NHTSA ID
11185841
Incident
Mar 10, 2019
AirbagsBrakes
Filed Aug 16, 2018

ABS LIGHT TRACTION CONTROL LIGHT AND AIR BAG LIGHT ARE CONSTANTLY ON..,SINCE IVE OWNED IT

NHTSA ID
11120458
Incident
Jan 1, 2010

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

PIP5601C

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

PIP5358D

This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the noise for assessment by engineering. Technician will need to call General Motors Technical Assistance Center for further assistance.

PIP4723J

ELECTRICAL SYSTEM

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester  and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.

PIT5099H

This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have high and low pressures, outside temperature, humidity, and vent temperature.

PIT5099H

This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have high and low pressures, outside temperature, humidity, and vent temperature.

General Communication

ELECTRICAL SYSTEM

Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to updating affected modules (with some exceptions). The updating of modules is completed in parallel instead of the technician needing to update one module at a time. This allows a more streamlined approach for dealers and customers.

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Chevrolet Monte Carlo by model year
YearComplaintsRecallsInvestigationsIssue Index
2010200—
2008200—
2007422048.3
20061132152.3
20051204047.3
20042307053.4
20031589058.0
2002Viewing2307160.2
20012768160.6
20002338161.9
19991255156.0
19981005464.7
19971643459.3
19961553560.1
19951695160.3
1994000—
1991113—
1990012—
1989001—
1988322—
1987532—
1986643—
1985424—
1984331—
1983120—
1982221—
1981221—
1980041—
1979051—
1978081—
1977030—
1976040—
1975020—
1974130—
1973010—
1970010—

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.