RoadVitals

1990 Dodge Grand Caravan

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
55
Latest Jun 1, 2008
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
3
Latest Apr 14, 2008
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
2
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
3

Overview

Our database contains 55 NHTSA owner-reported complaints for the 1990 Dodge Grand Caravan, most frequently naming the transmission, fuel system and brakes categories. 3 safety recalls have been issued covering this model year; and 2 NHTSA investigations name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Brakes69.5%
  • Body & structure57.9%
  • Seat belts46.3%
  • Engine46.3%
  • Visibility23.2%
  • Powertrain (other)23.2%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

3 campaigns cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov

SUSPENSION

Apr 14, 2008
6,903 units potentially affected
The defect: FEDERAL MOGUL IS RECALLING 6,903 AFTERMARKET BALL JOINT ASSEMBLIES SHIPPED BETWEEN NOVEMBER 9, 2007 AND MARCH 26, 2008, WHICH MAY HAVE BEEN PACKAGED WITH INCORRECT NUTS. THE PART NUMBERS PACKAGED WITH INCORRECT NUTS ARE: K7147, K7329, K8683, AND 104353. THESE PARTS WERE MADE FOR USE ON THE VARIOUS VEHICLES LISTED ABOVE.
The risk: THE NUTS INCLUDED IN THE PACKAGING FOR THESE BALL JOINT ASSEMBLIES ARE MISSING THE INTENDED PREVAILING TORQUE (SELF-LOCKING) FEATURE. IF THE INCORRECT NUT WAS TO BECOME LOOSE, THE JOINING MEMBERS MAY LOOSEN LEADING TO A SEPARATION OF THE BALL JOINT. THIS MAY RESULT IN LOSS OF VEHICLE CONTROL, POSSIBLY RESULTING IN A VEHICLE CRASH.
The remedy: FEDERAL MOGUL WILL NOTIFY OWNERS AND REPLACE THE PARTS FREE OF CHARGE. THE RECALL BEGAN ON MAY 22, 2008. OWNERS CAN CONTACT FEDERAL MOGUL AT 877-489-6659.
FEDERAL-MOGUL CHASSIS PRODUCTSView on NHTSA.gov

LATCHES/LOCKS/LINKAGES:HATCHBACK/LIFTGATE:LOCK

Mar 27, 1995
72,845 units potentially affected
The defect: VEHICLE DESCRIPTION: LIGHT DUTY PASSENGER MINIVANS WITHOUT REMOTE RELEASE. THIS IS NOT A SAFETY RECALL. THERE HAS BEEN NO DETERMINATION THAT A SAFETY DEFECT EXISTS WITH THE MINIVAN LATCHES. CHRYSLER IS CONDUCTING A SERVICE CAMPAIGN TO REPLACE THE LIFTGATE LATCH ASSEMBLY OF THE AFFECTED MINIVANS. IN A COLLISION, THE REAR LIFTGATE LATCH ASSEMBLY COULD OPEN.
The risk: IF THE LIFTGATE LATCH OPENS, OCCUPANTS CAN BE EJECTED RESULTING IN SIGNIFICANTLY INCREASED RISK OF INJURY OR DEATH.
The remedy: CHRYSLER DEALERS WILL REPLACE THE LIFTGATE LATCH WITH A STRONGER LATCH ASSEMBLY WITHOUT CHARGE. CHRYSLER BEGAN NOTIFYING OWNERS DURING OCTOBER 1995.
CHRYSLER CORPORATIONView on NHTSA.gov

LATCHES/LOCKS/LINKAGES:HATCHBACK/LIFTGATE:LOCK

Mar 27, 1995
360,000 units potentially affected
The defect: VEHICLE DESCRIPTION: LIGHT DUTY PASSENGER MINIVANS WITH REMOTE RELEASE. THIS IS NOT A SAFETY RECALL. THERE HAS BEEN NO DETERMINATION THAT A SAFETY DEFECT EXISTS WITH THE MINIVAN LATCHES. CHRYSLER IS CONDUCTING A SERVICE CAMPAIGN TO REPLACE THE LIFTGATE LATCH ASSEMBLY OF THE AFFECTED MINIVANS. IN A COLLISION, THE REAR LIFTGATE LATCH ASSEMBLY COULD OPEN.
The risk: IF THE LIFTGATE LATCH OPENS, OCCUPANTS CAN BE EJECTED RESULTING IN SIGNIFICANTLY INCREASED RISK OF INJURY OR DEATH.
The remedy: CHRYSLER DEALERS WILL REPLACE THE LIFTGATE LATCH WITH A NEW STRONGER LATCH ASSEMBLY WITHOUT CHARGE. CHRYSLER BEGAN NOTIFYING OWNERS OF THESE VEHICLES IN JUNE 1996.
CHRYSLER CORPORATIONView on NHTSA.gov

Safety investigations

NHTSA inquiries naming this vehicle. An investigation is not a finding of a defect.

EA94005ClosedEngineering Analysis

LIFTGATE LATCHES

Opened Jan 31, 1994
Closed Oct 25, 1995

LIFTGATE LATCHES IN THE SUBJECT VEHICLES HAVE FAILED IN LOW AND MODERATE SPEED IMPACTS RESULTING IN OCCUPANT EJECTIONS, INJURIES, AND FATALITIES.THERE ARE TWO FAILURE MODES ASSOCIATED WITH LATCH FAILURE: FORK BOLT-DETENT LEVER BYPASS, AND INERTIAL UNLATCHING.NHTSA ANALYSES OF CHRYSLER AND PEER MINIVANS TOOK THE FORM OF STATIC AND DYNAMIC CRASH TESTING, ENGINEERING EVALUATIONS, COMPLAINT AND FIELD ANALYSES, AND REAL WORLD DATA ANALYSES.A TECHNICAL REPORT DISCUSSING THESE ANALYSES CAN BE FOUND IN THE ENGINEERING ANALYSIS TECHNICAL REPORT IN THE PUBLIC VIEWING FILE.CHRYSLER HAS ADVISED NHTSA THAT IT WILL CONDUCT A CAMPAIGN TO REPLACE THE LATCHES ON ALL THE SUBJECT VEHICLES.THE CHRYSLER CAMPAIGN WILL CONSIST OF NOTIFICATION LETTERS TO ALL OWNERS; FREE REPLACEMENT OF ALL LATCHES WITH STRONGER, SAFER LATCHES REGARDLESS OF THE AGE OF THE MINIVANS; NATIONAL ADVERTISING TO PROMOTE CUSTOMER AWARENESS OF THE CAMPAIGN; QUARTERLY REPORTS REGARDING CAMPAIGN COMPLETION RATES; AS WELL AS ADDITIONAL MEASURES TO ENSURE A HIGH COMPLETION RATE, ABOVE AND BEYOND THE ACTIONS THAT NORMALLY WOULD BE TAKEN IN A FORMAL SAFETY RECALL.THESE INCLUDE FOLLOW UP WRITTEN AND TELEPHONIC NOTIFICATIONS TO OWNERS WHO DO NOT BRING THEIR VEHICLES IN FOR CORRECTIVE ACTION.NHTSA FIRMLY BELIEVES THAT THE CRASH PERFORMANCE OF THE LATCHES ON THESE MINIVANS RAISES SERIOUS SAFETY CONCERNS, AND THAT THE CAMPAIGN ADDRESSES THESE CONCERNS.THE CHRYSLER CORRECTIVE ACTION WILL INCREASE THE STRENGTH OF THE LIFTGATE LATCHES AND DECREASE THE POTENTIAL FOR INERTIAL UNLATCHING, THEREBY REDUCING THE RISK OF CRASH-RELATED OPENINGS OF THE LIFTGATE AND POSSIBLE OCCUPANT EJECTION THROUGH THE LIFTGATE OPENING.OWNERS OF CHRYSLER MINIVANS WILL GET A STRONGER, SAFER LATCH FREE OF CHARGE AT THE EARLIEST POSSIBLE TIME, WITHOUT THE NEED FOR FURTHER TECHNICAL INVESTIGATION AND COMPLEX AND TIME-CONSUMING LITIGATION WITH AN UNCERTAIN OUTCOME.BASED ON THE ABOVE, ODI IS CLOSING THIS INVESTIGATION.

STRUCTURE
EA91010ClosedEngineering Analysis

TRANS PARK SYSTEM FAILURE

Opened Dec 10, 1990
Closed Dec 31, 1991

There is no summary currently available

POWER TRAIN

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

Fuel system
Filed Jun 1, 2008

CAR KIND OF SPUTTERED AND THEN CONTINUALLY RUNNING GOOD. AS IF IT ALL OF A SUDDEN WAS SHORT ON GAS. HAPPENED A COUPLE OF TIMES BEFORE THE ENGINE DIED. THIS HAPPENED TWICE. ONCE IN WISC., LUCKILY ONLY A FEW BLOCKS FROM A DODGE DEALERSHIP. THEY REPLACED THE FUEL PUMP. AGAIN IN ARKANSAS, HAD THE FUEL PUMP REPLACED BY AN INDEPENDENT ON A SUNDAY. STILL HAD PROBLEMS. WOULD RUN A FEW BLOCK AND DIE. ABOUT 4-5 TIMES. WAITED UNTIL MONDAY WHEN DODGE DEALERSHIP OPENED, TOOK IT TO THEM. THEY SAID A WIRE RUNNING TO THE FUEL PUMP RAN OVER THE TRANSMISSION, WOULD RUB AGAINST IT RUBBING IT BARE AND SHORT OUT THE FUEL PUMP. THIS EVENT HAPPENED OUT IN THE BOONDOCKS ABOUT 15-20 MILES. CELL PHONE DIED, FORTUNATELY A STATE PATROL/ SHERIFFS CAR HAPPENED BY AND WAS ABLE TO GET US A TOW TRUCK. THIS WAS ON A SATURDAY LATE DAY. WAS TOWED INTO THE NEAREST TOWN WHERE WAS ABLE TO GET A FUEL PUMP FROM A JOBBER ON SUNDAY, HAD AN INDEPENDENTS MECHANIC INSTALL IT, BUT STILL CAR WOULD NOT RUN RIGHT. ON MONDAY HAD THE DODGE DEALERSHIP LOOK AT IT. THEY SAID IT WAS THE WIRE LEADING TO THE FUEL PUMP, WHICH WAS RUBBED BARE AND SHORTING OUT. THEY SAID A SERVICE BULLETIN HAD BEEN ISSUED TO CUT THE WIRE, SHORTENED IT, SPLICE IT BACK TOGETHER AND TAPE IT UP AWAY FROM THE TRANSMISSION SO I DOESN'T OCCUR AGAIN. THIS SHOULD BE A VEHICLE RECALL I BELIEVE. IN THE FAR SOUTH IT IS AN INCONVENIENCE, A NUISANCE IN THE FRIGID NORTHLAND IT IS A LIFE AND DEATH SITUATION IF YOU ARE CAUGHT OUT IN THE OPEN AT 20 BELOW ZERO WITH A 20 MPH WIND BLOWING AND THE CAR SUDDENLY DIES. FORTUNATELY THIS HAPPENED WHILE I WAS ON A VACATION IN THE SOUTH AND NOT IN MY NATIVE NORTHLAND. AND I DO SILL HAVE THE FUEL PUMP I REPLACED WHILE I WAS IN ARKANSAS. IT WOULD BE NICE IF INFORMATION SITE AS THIS WERE MADE MORE PUBLIC KNOWLEDGE. THE FIRST TIME IT HAPPENED WAS ABOUT 5-6 YEARS AGO THE SECOND TIME IT HAPPENED WAS ABOUT 3-27-04 I DIDN'T REPORT THIS TO ANY AGENCY BECAUSE I HAD NO IDEA WHERE TO REPORT IT. *TR

NHTSA ID
10229439
Incident
Mar 29, 2004
Mileage
173,178 mi
Transmission
Filed May 19, 2008

TRANSMISSION DROPPED ALL BUT 2ND AND 1ST GEAR WAS TOLD AT TRANSMISSION SHOP IT IS KNOW TO DO THAT... *TR

NHTSA ID
10228212
Incident
Sep 25, 2007
Fuel system
Filed Jan 24, 2007

FUEL RAIL FAILED WHILE DRIVING THE VAN. I STARTED TO SMELL RAW GASOLINE IN THE CLOSED CABIN, I WAS ABOUT TO PASS MY MECHANICS SHOP, SO I PULLED IN TO SEE WHERE THE SMELL WAS COMING FROM. MY MECHANIC AND I WERE BOTH SURPRISED TO SEE THE FUEL RAIL HAD FAILED IN TWO PLACES, AT THE SAME TIME!!!, CAUSING THE RAW GASOLINE TO BE SPRAYED ALL OVER THE HOT ENGINE, (3.3L). I AM SURPRISED AT HOW MANY COMPLAINTS THERE ALREADY ARE HERE ON THIS DATA BASE ABOUT THIS VERY SAME PROBLEM. I WAS TOLD THAT THERE WAS A RECALL, AND REPAIR PARTS AVAILABLE, BUT THERE WAS NOT!!! THE NEW FUEL RAIL IS $302.00 PLUS TAX, PLUS MY MECHANIC NEEDS 1.9 HOURS OF SHOP TIME TO INSTALL IT, (AT $75.00/HR) PLUS TAX, PLUS A UPPER PLENUM GASKET SET, ($30.00). THAT BRINGS THE TOTAL TO OVER $500.00, HEAVEN FORBID IF MY VAN HAD ACTUALLY CAUGHT ON FIRE, AND I LOST EVERYONE AND EVERYTHING THAT I HAD IN OUR FAMILY VAN! I HAVE ALWAYS HAD GREAT MAINTENANCE DONE AND HAVE ALL OF THE RECORDS. THIS WAS NOT A PROBLEM WITH ABUSE OR ANYTHING LIKE THAT. IT IS JUST A MANUFACTURING DEFECT, PERIOD. I HAVE BOUGHT ANOTHER MUCH NEWER DODGE GRAND CARAVAN, AND JUST FOUND OUT THAT IT HAS 6 RECALLS ON IT !!!!!!! I AM GOING TO SELL BOTH AS SOON AS POSSIBLE, AND GET ME ANOTHER MANUFACTURERS VAN, OR TRUCK. *NM

NHTSA ID
10180665
Incident
Jan 18, 2007
Mileage
186,000 mi
Fuel system
Filed Feb 25, 2003

THE FUEL INJECTION LEAKED FUEL IN TWO POSITIONS.*JB

NHTSA ID
10009324
Incident
Feb 25, 2003
Mileage
154,000 mi
Transmission
Filed Nov 20, 2002

THIS VEHICLE HAS HAD A PROBLEM TRANSMISSION SINCE IT WAS DRIVEN AWAY FROM THE DEALERSHIP. THE "LURCHING" MOTION MADE BY THE TRANSMISSION WAS REPORTED TO THE DEALER IMMEDIATELY AND REPEATEDLY. THE DEALER INSISTED THAT THE TRANSMISSION WAS NORMAL AND REFUSED TO REPAIR IT. IN OCTOBER 1991 THE TRANSMISSION FAILED WHILE WE WERE IN TENNESSEE AND WITNESSED BY THE DODGE DEALERSHIP IN SIEVERVILLE, TN. UPON RETURN TO FLORIDA. THE DODGE DEALER IN CORAL SPRINGS REPLACED THE TRANSMISSION. (OR SO WE WERE TOLD) THE 2ND TRANSMISSION WORKED FOR 5 YEARS AND HAD TO BE REPLACED IN SEPTEMBER OF 1996. THAT TRANSMISSION WAS A PROBLEM IMMEDIATELY BUT THE DEALER REFUSED TO REPAIR IT. WHILE IN WASH. DC IN JULY 1997, THE CAR WOULD NOT DOWNSHIFT. THE ENGINE KEPT RACING AND ONLY STOPED WHEN I TURNED OFF THE CAR. THE DODGE DEALER IN WDC SAID THAT BY TURNING OFF THE ENGINE WE CLEARED THE COMPUTER AND THEY COULD FIND NOTHING WRONG WITH THE CAR. THE THIRD TRANSMISSION WAS EVENTUALLY REPLACED AND NOW I HAVE HAD TO HAVE TWO REPAIRS ON THE FOURTH TRANSMISSION. CURRENTLY THE VEHICLE LURCHES AND JERKS SUGGESTING THAT THERE ARE MORE TRANSMISSION PROBLEMS. I FEEL THAT THE TRANSMISSION IS DANGEROUS AND COULD CAUSE SOMEONE TO LOSE CONTROL OF THEIR CAR. DT

NHTSA ID
769946
Incident
Oct 4, 1991
Other / unspecified
Filed Jul 24, 2002

THREADED COMPOSITE BLOCK FAILED ON CAR JACK WHILE JACKING UP RIGHT FRONT PORTION OF MINI VAN WHILE OPERATOR WAS SERVICING RIGHT FRONT TIRE. DEFECT CAUSED COMPLETE AND IMMEDIATE FAILURE OF JACK AND CAR FALLING TO GARAGE FLOOR.*AK

NHTSA ID
764695
Incident
Jul 23, 2002
Fuel system
Filed Mar 30, 2002

FUEL RAIL WAS LEAKING. MECH SAID THIS WAS EXTREMELY DANGEROUS-COULD HAVE CAUSED FIRE.VEHICLE TOO OLD FOR RECENT RECALL, WHICH COVERS VEHICLES FROM 1995-2000, BUT HAS THE SAME PROBLEM.PAID $630.76 ON 1/13/01 FOR NEW FUEL RAIL AND O-RINGS. MECH SAID TODAY (3/30/02) THAT MY CAR HAD SAME PROBLEM THAT HE HAD RECENTLY FIXED ON RECALLED VEHICLE. *AK

NHTSA ID
760001
Incident
Jan 13, 2001
Visibility
Filed Mar 27, 2001

CONSUMER WAS DRIVING ALONG AND RIGHT SIDE BACK PUSHED OUT WINDOW AND SHATTERED IT. ALSO, AIR CONDITIONING WAS RUNNING AT TIME. DEALERS HAD NO RESPONSE TO HOW IT COULD HAVE HAPPENED.*AK

NHTSA ID
884343
Incident
Mar 23, 2001

Compare model years

Complaint and recall counts across every year of this model

Dodge Grand Caravan by model year
YearComplaintsRecallsInvestigationsIssue Index
2024000
2020191052.6
20192384163.3
20182694155.9
20174113153.6
20169986257.2
20152784159.2
20143575262.6
20134704257.8
20125836256.3
20115304257.3
20108676357.4
20095437255.6
20081,2918255.7
20071823156.3
20062844559.2
20059956758.5
20041163149.1
20032193358.3
20022906561.7
20012985355.7
20004428361.2
19994325661.9
19985596664.2
19975836664.5
19961,157111160.7
19951083554.9
19941996561.4
19932899859.6
19922558665.0
19911298761.5
1990Viewing553254.8
1989243256.2
1988103255.6
1987222
1986022
1985122
1984022

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.