RoadVitals

1992 Ford Aerostar Owner Complaints

Reports submitted to NHTSA by owners and drivers, shown in full

Data refreshed

Complaints on fileComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
317
Latest Sep 6, 2008
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
59
Filed in the last 12 monthsReports filed with NHTSA in the trailing 365 days. Recent volume reflects attention and vehicle age as much as anything else.
0
Reports on file since Jan 13, 1995

What this page shows

Our database holds 317 NHTSA owner-reported complaints for the 1992 Ford Aerostar. Each one is a report filed by an owner or driver and published by NHTSA without most of them being verified. A complaint is not a confirmed defect, not a recall and not a manufacturer bulletin. Narratives are shown exactly as filed.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Complaints, most recent first

Showing 1–25 of 317 · page 1 of 13

Seat belts
Filed Sep 6, 2008

SEATBELT DONT WORK. *TR

NHTSA ID
10241147
Incident
Aug 15, 2008
Body & structureElectricalEngine+1 more
Filed Aug 25, 2008

TL*THE CONTACT OWNS A 1992 FORD AEROSTAR. UPON PURCHASING THE VEHICLE, THE CONTACT STATED THAT THE MUFFLER WAS RUSTED AND CRACKED. THE DEALER STATED THAT THE VEHICLE WAS FINE AND THE FUMES WOULD EXIT OUT OF THE REAR OF THE VEHICLE. THE FIRE DEPARTMENT STATED THAT THE FUMES WERE ENTERING THE VEHICLE DUE TO THE HOLES. THE DEALER STATED THAT THEY SEALED THE HOLES AND THE VEHICLE WAS FINE. THE MIDAS MECHANIC STATED THAT THE DEALER NEVER SEALED THE HOLES ON THE MUFFLER AND IT NEEDED TO BE REPLACED COMPLETELY. HE ALSO STATED THAT THE FUMES COULD IN FACT GET INSIDE THE PASSENGER COMPARTMENT. ALSO, THE HORN HAS NEVER WORKED ON THE VEHICLE SINCE IT WAS PURCHASED; THEREFORE, THE DEALER CONSTRUCTED THEIR OWN HORN TO CORRECT THE FAILURE. THE SLIDING DOOR ON THE VEHICLE WOULD NOT OPEN AND THE VEHICLE WOULD NOT UNLOCK FROM THE PASSENGER COMPARTMENT. IN ADDITION, THE REAR LIFTGATE FELL ON THE CONTACT'S HEAD SEVERAL TIMES. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA ID
10239623
Incident
Jun 12, 2008
Driver assistance
Filed Aug 13, 2007
Fire reported

TL*THE CONTACT OWNS A 1992 FORD AEROSTAR. THE CONTACT STATED THAT THE CRUISE CONTROLS SHUTS ON AND OFF WITHOUT WARNING. SEVERAL YEARS AGO, HE WITNESSED BILLOWS OF SMOKE COMING FROM THE VEHICLE. THE VEHICLE HAS NOT BEEN INSPECTED OR REPAIRED. THE SPEED AND POWERTRAIN WERE UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 145,681.

NHTSA ID
10199391
Incident
Aug 13, 2007
Mileage
145,681 mi
Electrical
Filed Jul 13, 2007
1 injury reported

TL*THE CONTACT OWNS A 1992 FORD AEROSTAR. THE CONTACT STATED THAT THE GROUND WIRES ARE SHORTING OUT THE BRAKE LIGHTS AND OTHER WIRES UNDERNEATH THE DASHBOARD. HE ALSO STATED THAT HIS WINDOWS ARE NOT WORKING. FORD STATED THAT NOTHING COULD BE DONE BECAUSE HIS VIN WAS NOT INCLUDED IN THE RECALL. THE CONTACT STATED THAT HE HAS BEEN BURNED BY THE FAILED WIRES. THE RECALL # WAS UNKNOWN. THE CURRENT MILEAGE IS 171,000 AND FAILURE MILEAGE WAS 150,000.

NHTSA ID
10196275
Incident
Jan 1, 2005
Mileage
150,000 mi
Exterior lighting
Filed Jul 19, 2006

DT*: THE CONTACT STATED THAT THE VEHICLE'S HORIZONTAL AND VERTICAL HEADLIGHT ADJUSTERS FRACTURED ON 07/04/06. THE VEHICLE WAS TAKEN TO THE DEALER ON 07/05/06 WHO DETERMINED THAT THERE WAS NO REPLACEMENT PART AVAILABLE TO REPAIR THE PROBLEM. THE TENSION SPRING THAT ASSISTS IN THE PROPER FUNCTIONING OF THE HEADLIGHT ADJUSTERS WAS NO LONGER AVAILABLE AS WELL. THE MANUFACTURER WAS NOT ALERTED. UPDATED 8/1/2006 - *NM

NHTSA ID
10162864
Incident
Jul 4, 2006
Mileage
171,900 mi
Transmission
Filed Mar 20, 2006

DT*: THE CONTACT STATED WHEN THE VEHICLE WAS PLACED IN DRIVE, IT FAILED TO MOVE FORWARD. THE VEHICLE CURRENTLY ONLY OPERATES IN REVERSE. THE VEHICLE WAS SEEN BY A LOCAL MECHANIC WHO DETERMINED THE TRANSMISSION NEEDED TO BE REPLACED. THE TRANSMISSION HAD GONE OUT PREVIOUSLY AND WAS REPLACED BY A LOCAL MECHANIC.

NHTSA ID
10153208
Incident
Mar 19, 2006
Mileage
194,000 mi
Brakes
Filed Jan 21, 2005
Crash reported1 injury reported

OWNER WAS GOING AT APPROXIMATELY 45 MPH. OWNER APPLIED THE BRAKES AND THE BRAKES WENT TO THE FLOOR. OWNER SAYS THAT THE FRONT RIGHT BRAKE HOSE LINE POPPED RIGHT OFF. CAUSING THE VEHICLE TO LOSE ALL BRAKE PRESSURE PREVENTING THE VEHICLE FROM STOPPING. PROVIDE FURTHER DETAILS. *NM

NHTSA ID
10108595
Incident
Jan 20, 2005
Mileage
68,000 mi
Tires & wheels
Filed Oct 15, 2004
Crash reported

DRIVER'S SIDE REAR TIRE EXPERIENCED A TREAD SEPARATION WHILE DRIVING 60-65 MPH, WITH TWO ADULTS AND ONE CHILD IN A FORD AEROSTAR 1992 VAN. THE TIRE REMAINED INFLATED. AFTERMARKET EQUIPMENT, INSTALLED AT 136,671 MILES, TIRE SIZE P215/70R14, DOT# DBHYC2423000. *AK *NM

NHTSA ID
10091966
Incident
Sep 12, 2004
Mileage
186,424 mi
Interior & seats
Filed May 23, 2004

SEAT BACK BOLTS SHEARED FOR UNKNOWN REASONS. BOUGHT USED. BUT, NO REPORTED OF PREVIOUS ACCIDENTS. WE HAD NOTICED SOME 'LOOSENESS' IN THE SEAT BACK. BUT, ATTRIBUTED IT TO WEAR IN THE LATCH POSITIONING DEVICE. WHEN THE LAST BOLT SHEARED THE SEAT BACK GAVE WAY DROPPING THE DRIVER TO A RECLINING POSITION. *AK

NHTSA ID
10073014
Incident
May 10, 2004
Mileage
236,000 mi
Powertrain (other)
Filed Apr 8, 2004

CONSUMER DENIED REIMBURSEMENT FOR EXPENSES INCURRED PRIOR TO RECEIVING RECALL. *PH RECALL IS IN REGARDS ON POWER TRAIN MODIFICATION. *LA

NHTSA ID
10066979
Tires & wheels
Filed Mar 11, 2004

CONSUMER STATES THAT WHILE DRIVING ON THE HIGHWAY HIS SPARE TIRE FELL OUT OF UNDER THE VEHICLE. *MR SPARE TIRE MOUNTING FELL WHILE DRIVING AT 20 MPH. THE MOUNTING BOLT WAS RUSTED. *LA

NHTSA ID
8020522
Incident
Oct 7, 2002
Mileage
120,000 mi
Tires & wheels
Filed Nov 8, 2003

MASTERCRAFT A/S IV P215/75R14 TIRE FAILED ON RIGHT REAR WHILE TRAVELLING BETWEEN 65-70 MPH ON INTERSTATE. TREAD SEPARATED FROM TIRE WHILE TIRE REMAINED INFLATED. TREAD CAUSED DAMAGE TO INTERIOR OF WHEEL WELL AND EXHAUST PIPE.*AK THIS WAS THE SECOND INCIDENCE ON THIS VEHICLE FOR THE SAME BRAND & MODEL TIRE AS THERE WAS A PREVIOUS FAILURE OF THE SAME TYPE SEVERAL YEARS AGO WITH SAME MODEL TIRE. PLEASE NOTE THAT UNDER TIRES YOUR WEB SITE DOES NOT ALLOW ME TO CHOOSE THE CORRECT SIZE AS THERE ARE ONLY TWO CHOICES.

NHTSA ID
10045734
Incident
Nov 6, 2003
Mileage
269,709 mi
Transmission
Filed Oct 16, 2003

THE SHIFTING LEVER IN THE STEERING COLUMN MALFUNCTIONED, WHICH CAUSED THE VEHICLE NOT TO SHIFT. PART# 2F0DC-7215 53. *AK THIS WAS DUE TO A MECHANICAL FAILURE AND MAY BE A MANUFACTURER DEFECT. THE PROBLEM WAS THE TRANSMISSION/SHIFT ACTUATING TUBE. *SCC *JB

NHTSA ID
10038132
Mileage
142,297 mi
Engine
Filed Aug 5, 2003

CONSUMER STATES THAT WHILE DRIVING AT ANY SPEED AND WITH NO WARNING EHICLE WILL SHUT OFF, CAUSING CONSUMER TO PULL OVER, AND IT WILL BE HARD TO GET THE VEHICLE BACK STARTED.DEALER NOTIFIED.*AK

NHTSA ID
10032086
Incident
Jul 15, 2003
Tires & wheels
Filed Jun 11, 2003

CONSUMER COMPLAINED ABOUT TIRES.*AK

NHTSA ID
10022873
Mileage
12,000 mi
Exterior lighting
Filed Apr 10, 2003

THE HEAD LIGHTS FLICKERED AND THEN WENT OUT, THE ALTERNATOR WAS REPLACED, HOWEVER THE PROBLEM CONTINUED. *JB

NHTSA ID
10015607
Incident
Apr 4, 2003
Exterior lighting
Filed Mar 18, 2003

FIRST STARTED OUT A COUPLE OF MONTHS AGO. HEADLIGHTS WOULD FLICKER OFF AND THEN BACK ON. I FIGURED IT WAS NOTHING. NOW THE HEADLIGHTS FLICKER EVERY 30-60 SECONDS, CAN NOT DRIVE VEHICLE AT NIGHT, HAVE ALREADY BEEN PULLED OVER BY POLICE BECAUSE OF IT. I EXPLAINED TO THE OFFICER THERE MUST BE A PROBLEM WITH THE HEADLIGHTS. *JB

NHTSA ID
10010714
Incident
Jan 1, 2003
Mileage
142,000 mi
Exterior lighting
Filed Nov 13, 2002

WHILE DRIVING AT HIGHWAY SPEEDS AT NIGHT, HEADLIGHT SWITCH (F49Z-11654-A), WITH AUTOLAMP OPTION, FAILED AND HEADLIGHTS STARTED FLASHING OFF AND ON THEN GOING OUT COMPLETELY. THIS HAS OCCURRED THREE TIMES, 9/98 AT 93,000 MILES (SWITCH REPLACED), 8/01 AT 145,000 MILES (NEW SWITCH AND BLOCK INSTALLED W/OLD WIRING) AND 10/02 AT 160,000 MILES (NEW SWITCH AND BLOCK W/NEW WIRING INSTALLED). VEHICLE NORMALLY DRIVEN WITH HEADLIGHTS ON FOR SAFETY SO USEAGE TIME ON SWITCH IS EXTENSIVE. EACH TIME LIGHTS WENT OUT, THE HEADLIGHT SWITCH CONTACTS, TERMINALS AND WIRE TERMINAL CONNECTORS HAD OVERHEATED AND DISCOLORED. THE OVERHEATING MELTED AND DISTORTED THE PLASTIC SWITCH CASE AND TERMINAL BLOCK (D3TZ-11A648-A), ALLOWING OR FORCING TERMINALS TO DISTORT OR MOVE. BOTH OF THE BATTERY POWER TO MAIN LIGHT SWITCH TERMINALS, A & B AND THE MAIN LIGHT SWITCH TO DIMMER SWITCH TERMINAL, WERE THE ONLY ONES OVERHEATED. DT

NHTSA ID
769664
Incident
Sep 29, 1998
Transmission
Filed Jun 11, 2002

CHILD WAS ABLE TO SHIFT GEAR OUT OF PARK. VEHICLE WAS NOT ON AT THAT TIME. DEALER CONTACTED. FEEL FREE TO PROVIDE ANY FURTHER INFORMATION.*AK

NHTSA ID
8011559
Incident
Jun 8, 2002
Transmission
Filed Jun 11, 2002

VEHICLE WAS IN PARK WITH KEY OUT OF IGNITION WHEN A TWO YEAR OLD CHILD WAS ABLE TO PUT VEHICLE IN NEUTRAL. VEHICLE WAS VERY DANGEROUS. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK

NHTSA ID
8011531
Incident
Jun 8, 2002
Suspension
Filed Mar 4, 2002

WHEN CHANGING GEARS VEHICLE WILL SHAKE. WHEN TRAVELING AT 55 MPH THERE IS A BAD JERK IN VEHICLE. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK

NHTSA ID
8004898
Incident
Nov 1, 2001
Electrical
Filed Jan 22, 2002

CONSUMER WAS NOT ABLE TO TURN KEY TO SHUT OFF ENGINE. A PIN IN LINKAGE GOING TO THE IGNITION SWITCH HAD FALLEN OUT. CONSUMER REPAIRED HIMSELF.*AK

NHTSA ID
8002549
Incident
Dec 15, 2001
Electrical
Filed Jan 16, 2002

RECALL CAMPAIGN 99V029000 WAS FOR IGNITION WIRING HARNESS. THE WIRING HARNESS IN MY VAN OVERHEAD, SHORTED OUT THE LIGHTS AND OTHER EQUIPMENT AND PUT OFF THE ODOR OF BURNING WIRES. I PAID TO HAVE IT REPLACED. I JUST FOUND OUT ABOUT THE RECALL AND FORD TELLS ME THAT MY VAN WAS NOT INCLUDED IN THE RECALL. IF I HAVE THE SAME PROBLEM AS HAS BEEN IDENTIFIED SHOULDN'T IT BE COVERED? OR MAYBE YOU NEED TO EXPAND THE CAMPAIGN.

NHTSA ID
756953
Incident
Nov 1, 2001
Engine
Filed Jan 9, 2002

A BLOWN HEAD GASKET ON A 3.01L V6 ENGINE WHILE DRIVING. DEALER / MANUFACTURER WERE NOT NOTIFIED AT THIS TIME. FEEL FREE TO PROVIDE ANY FURTHER INFORMATION.*AK

NHTSA ID
8001862
Incident
Dec 31, 2001
Airbags
Filed Dec 27, 2001

THE AIRBAG LIGHT COMES ON WHILE DRIVING AND FLASHES BECAUSE OF A DEFECTIVE CLOCKSPRING THAT CAN AFFECT THE DEPLOYMENT OF THE AIRBAG PER LARRY PHILPUTT, TOM WOOD FORD, 3130 E. 96TH ST., INDIANAPOLIS, IN. *AK

NHTSA ID
756075
Incident
Nov 15, 2001

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

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