RoadVitals

1992 Ford Aerostar Electrical Problems

Owner-reported complaints naming the electrical system, filed with NHTSA

Data refreshed

Electrical reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
61
Latest Aug 25, 2008
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
19%
of 317 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
19
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
3

What this page shows

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories. Every record below is an owner-reported complaint about the 1992 Ford Aerostar submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 61 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming electrical

The 25 most recent of 61, in the owner's own words

Body & structureElectricalEngine+1 more
Filed Aug 25, 2008

TL*THE CONTACT OWNS A 1992 FORD AEROSTAR. UPON PURCHASING THE VEHICLE, THE CONTACT STATED THAT THE MUFFLER WAS RUSTED AND CRACKED. THE DEALER STATED THAT THE VEHICLE WAS FINE AND THE FUMES WOULD EXIT OUT OF THE REAR OF THE VEHICLE. THE FIRE DEPARTMENT STATED THAT THE FUMES WERE ENTERING THE VEHICLE DUE TO THE HOLES. THE DEALER STATED THAT THEY SEALED THE HOLES AND THE VEHICLE WAS FINE. THE MIDAS MECHANIC STATED THAT THE DEALER NEVER SEALED THE HOLES ON THE MUFFLER AND IT NEEDED TO BE REPLACED COMPLETELY. HE ALSO STATED THAT THE FUMES COULD IN FACT GET INSIDE THE PASSENGER COMPARTMENT. ALSO, THE HORN HAS NEVER WORKED ON THE VEHICLE SINCE IT WAS PURCHASED; THEREFORE, THE DEALER CONSTRUCTED THEIR OWN HORN TO CORRECT THE FAILURE. THE SLIDING DOOR ON THE VEHICLE WOULD NOT OPEN AND THE VEHICLE WOULD NOT UNLOCK FROM THE PASSENGER COMPARTMENT. IN ADDITION, THE REAR LIFTGATE FELL ON THE CONTACT'S HEAD SEVERAL TIMES. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA ID
10239623
Incident
Jun 12, 2008
Electrical
Filed Jul 13, 2007
1 injury reported

TL*THE CONTACT OWNS A 1992 FORD AEROSTAR. THE CONTACT STATED THAT THE GROUND WIRES ARE SHORTING OUT THE BRAKE LIGHTS AND OTHER WIRES UNDERNEATH THE DASHBOARD. HE ALSO STATED THAT HIS WINDOWS ARE NOT WORKING. FORD STATED THAT NOTHING COULD BE DONE BECAUSE HIS VIN WAS NOT INCLUDED IN THE RECALL. THE CONTACT STATED THAT HE HAS BEEN BURNED BY THE FAILED WIRES. THE RECALL # WAS UNKNOWN. THE CURRENT MILEAGE IS 171,000 AND FAILURE MILEAGE WAS 150,000.

NHTSA ID
10196275
Incident
Jan 1, 2005
Mileage
150,000 mi
Electrical
Filed Jan 22, 2002

CONSUMER WAS NOT ABLE TO TURN KEY TO SHUT OFF ENGINE. A PIN IN LINKAGE GOING TO THE IGNITION SWITCH HAD FALLEN OUT. CONSUMER REPAIRED HIMSELF.*AK

NHTSA ID
8002549
Incident
Dec 15, 2001
Electrical
Filed Jan 16, 2002

RECALL CAMPAIGN 99V029000 WAS FOR IGNITION WIRING HARNESS. THE WIRING HARNESS IN MY VAN OVERHEAD, SHORTED OUT THE LIGHTS AND OTHER EQUIPMENT AND PUT OFF THE ODOR OF BURNING WIRES. I PAID TO HAVE IT REPLACED. I JUST FOUND OUT ABOUT THE RECALL AND FORD TELLS ME THAT MY VAN WAS NOT INCLUDED IN THE RECALL. IF I HAVE THE SAME PROBLEM AS HAS BEEN IDENTIFIED SHOULDN'T IT BE COVERED? OR MAYBE YOU NEED TO EXPAND THE CAMPAIGN.

NHTSA ID
756953
Incident
Nov 1, 2001
Heating & air conditioningElectricalOther / unspecified+1 more
Filed Nov 15, 2001

TRANSMISSION MALFUNCTIONED WHILE STARTING TO MOVE AND PUTTING VEHICLE INTO GEAR, VEHICLE WOULD NOT MOVE ANYWHERE. CONTACTED DEALER, AND DEALER WAS NOT WILLING TO CHECK PROBLEM. *AK CONSUMER STATED THAT PRIOR TO THE RECALL THE IGNITION HAD BEEN LOOSE FOR 2 YEARS, AIR CONDITION HAS FAILED AND STILL NOT WORKING AND ALSO THE REAR WHEELS AND THE TIRE WERE WORN UNEVENLY.*YD

NHTSA ID
899149
Incident
Nov 1, 2000
Electrical
Filed Jul 2, 2001
Fire reported

VEHICLE WAS PARKED AND SHUT OFF AROUND 4 PM. LATER THAT NIGHT AT APPROXIMATELY MIDNIGHT, A NEIGHBOR INFORMED CONSUMER THAT VEHICLE WAS IN FLAMES. FIRE DEPARTMENT INSPECTOR DETERMINED THAT FIRE STARTED IN ELECTRICAL WIRING HARNESS. NOTE: RECALL 99V029000 REPAIRS HAD BEEN PERFORMED PRIOR TO FIRE. *SLC

NHTSA ID
891857
Incident
Jun 25, 2001
Electrical
Filed Mar 2, 2001
Fire reported1 injury reported

THE VEHICLE CAUGHT FIRE PRIOR TO RECALL NOTICE 99V-029 DUE TO DEFECTIVE ELECTRICAL SYSTEM, THE CONSUMER SUSTAINED BURNS TO HIS FOREARM WHILE TRYING TO OBTAIN ITEMS FROM THE VEHICLE. NLM

NHTSA ID
560052
Incident
Apr 20, 1997
Electrical
Filed Jul 18, 2000
Fire reported1 injury reported

VEHICLE EXPERIENCED RECALL COMPONENT FAILURE (99V-029) IGNITION SWITCH , PRIOR TO RECALL NOTIFICATION RESULTING IN VEHICLE FIRE, INJURY AND BURNS TO CONSUMER. *MJS

NHTSA ID
553063
Electrical
Filed Sep 28, 1999

AFTER THE RECALL WAS PERFORMED CONDITION OF THE VEHICLE WORSENED. THE STARTER HAS BEEN REPLACED. *AK

NHTSA ID
848898
AirbagsDriver assistanceElectrical+1 more
Filed Sep 23, 1999

STEERING WHEEL IS LOOSE. ALSO, AIRBAG/CRUISE CONTROL AND HORN STOPPED WORKING. VEHICLE IS IN REPAIR SHOP. *AK

NHTSA ID
846243
Electrical
Filed Sep 20, 1999
Fire reported

THE CIGARETTE LIGHTER POPPED OUT OF THE SOCKET AND CAUSED A FIRE WITHIN THE PASSENGER COMPARTMENT. AUTO INSURANCE PAID FOR DAMAGES. *AK

NHTSA ID
848004
Electrical
Filed Sep 15, 1999

VEHICLE EXPERIENCING ELECTRICAL FAILURE PRIOR TO RECALL NOTICE (99V029000) WHICH IS POSSIBLY CAUSING OTHER COMPONENTS TO MALFUNCTION. *YC

NHTSA ID
548516
Incident
Mar 1, 1999
Electrical
Filed Sep 3, 1999

THE MAIN WIRING HARNESS FROM THE FUEL PUMP RELAY TO THE TRANSMISSION MELTED THE PLUGS DOWN INSIDE AND OUTSIDE. ALSO BURNED THE WIRING HARNESS TO THE HORN RELAY WHICH BLEW A FUSE. IT ALSO BURNED A WIRE GOING INTO THE FUSE BOX UNDER THE DASH ON DRIVER'S SIDE. *AK

NHTSA ID
846841
Incident
Jul 15, 1999
Electrical
Filed Aug 11, 1999

IGNITION SWITCH FAILED PRIOR TO RECALL NOTICE, CAUSING DAMAGE TO STARTER ALSO. NLM (99S02)

NHTSA ID
547910
Incident
Jul 7, 1997
Electrical
Filed Aug 5, 1999

RECEIVED RECALL NOTICE #99V02900 IN MAIL. CONTACTED DEALER TO SET APPOINTMENT. WAS INFORMED BY MECHANIC NO PARTS AVAILABLE FOR IGNITION SWITCH. WOULD NOTIFY WHEN AVAILABLE. *AK

NHTSA ID
844469
Incident
Mar 31, 1999
Electrical
Filed Aug 5, 1999

HAD RECEIVED RECALL NOTICE #99V02900. CONTACTED DEALER & WAS INFORMED NO PARTS AVAILABLE FOR THE IGNITION SWITCH. *AK

NHTSA ID
844467
Incident
Apr 13, 1999
Electrical
Filed Aug 4, 1999

MANUFACTURER HAS DISCONTINUED MAKING WIRING HARNESS. WIRING HARNESS BURNED DUE TO A RELATED PROBLEM WITH RECALL # 99V029000 FORD/IGNITON ELECTRICAL SHORT. PLEASE PROVIDE ANY FURTHER DETAILS. *AK

NHTSA ID
844337
Electrical
Filed Aug 2, 1999

ELECTRICAL SHORT WITH THE HEADLIGHTS.CONSUMER CONTACTED DEALER. *AK

NHTSA ID
844038
Incident
Jul 30, 1999
Electrical
Filed Jul 27, 1999

RECEIVED RECALL 99V02900 & CONTACTED THE DEALER. WAS INFORMED THAT NO PARTS WERE AVAILABLE. HAS BEEN WAITING OVER 1 MONTH FOR PARTS FOR THE IGNITION SWITCH. *AK

NHTSA ID
843484
Incident
Mar 31, 1999
Electrical
Filed Jul 27, 1999

HAD RECEIVED NOTICE #99V029800. CONTACTED DEALER & WAS INFORMED THAT NO PARTS WERE AVAILABLE FOR THE IGNITION SWITCH. *AK

NHTSA ID
843480
Incident
Apr 13, 1999
Electrical
Filed Jul 16, 1999
Fire reported

UNDERHOOD FIRE DUE TO WIRES OVERHEATING /BURNING. FIRE DEPARTMENT CAME OUT AND PUT THE FIRE OUT. *AK

NHTSA ID
842521
Incident
Jul 2, 1999
ElectricalTires & wheels
Filed Jul 2, 1999

CONSUMER RECEIVED TWO DIFFERENT RECALL NOTICES. REPAIRS CAN NOT BE DONE DUE TO NO PARTS (99V029000). HOWEVER, CONSUMER WANTS REIMBURSEMENT FOR REPLACEMENT OF THE TRANSMISSION WHICH WAS REPLACED BEFORE RECEIVING THE RECALL NOTICE (97V204000). *YC

NHTSA ID
546550
Incident
Jun 25, 1999
Electrical
Filed Jun 1, 1999

DEFEECTIVE ACTUATOR IS CAUSING VEHICLE TO STALL, RESULTING IN SAFETY HAZARD.*AK

NHTSA ID
838692
Electrical
Filed May 17, 1999
Fire reported

ON TWO OCCASIONS THE HIGH BEAMS FAILED, RESULTING IN SMALL FIRE, DUE TO OVERHEATING OF THE ELECTRICAL COMPONENTS IN THE STEERING COLUMN, PRIOR TO RECALL NOTICE (99V-029). *YC

NHTSA ID
545638
Incident
Feb 19, 1999
Electrical
Filed May 4, 1999
Fire reported

VEHICLE FIRE DUE TO POSSIBLE RECALL RELATED COMPONENT FAILURE OF THE ACCESSORY POWER CIRCUIT THAT CONNECTS TO THE IGNITION SWITCH/STEERING COLUMN, VEHICLE EXPERIENCED PROBLEMS WITH THE RACK AND PINION STEERING AFTER FIRE REPAIR WHICH IS LOCATED IN THE STEERING COLUMN AREA. (99V-029) MJS (ATTORNEY FOR CONSUMER).

NHTSA ID
545347
Incident
Mar 19, 1999

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

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Elsewhere on this vehicle

Data sources

Data on this page last refreshed .