RoadVitals

2005 Ford F-650 Sd

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
6
Latest Jul 3, 2013
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
2
Latest Sep 19, 2005
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
0
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
0

Overview

Our database contains 6 NHTSA owner-reported complaints for the 2005 Ford F-650 Sd, most frequently naming the brakes, fuel system and powertrain (other) categories. 2 safety recalls have been issued covering this model year; and 53 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Brakes350.0%
  • Fuel system116.7%
  • Powertrain (other)116.7%
  • Tires & wheels116.7%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

2 campaigns cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov

PARKING BRAKE:DRIVELINE:HYDRAULIC

Sep 19, 2005
6,298 units potentially affected
The defect: ON CERTAIN MEDIUM DUTY CHASSIS CAB VEHICLES EQUIPPED WITH HYDRAULIC BRAKES, THE DRIVE LINE PARK BRAKE ANCHOR BOLT MAY BE SUSCEPTIBLE TO FATIGUE LOADING. THE BOLT COULD FRACTURE OVER TIME DUE TO INSUFFICIENT CLAMP LOAD AS A RESULT OF IMPROPER ANCHOR BOLT PLATING.
The risk: IF THE PARK BRAKE ANCHOR BOLT FATIGUES AND ULTIMATELY FRACTURES, THE PARK BRAKE MAY NOT FUNCTION AND THERE MAY BE NO INDICATION TO THE DRIVER OF THE MALFUNCTION WHEN THE PARK BRAKE IS SET. THIS MAY CAUSE THE VEHICLE TO ROLL AWAY WITHOUT WARNING, WHICH COULD RESULT IN A CRASH.
The remedy: DEALERS WILL REPLACE THE PARK BRAKE ANCHOR BOLT. THE RECALL BEGAN ON OCTOBER 6, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
FORD MOTOR COMPANYManufacturer number 05S36View on NHTSA.gov

WHEELS

May 4, 2005
25 units potentially affected
The defect: ON CERTAIN CAB CHASSIS VEHICLES EQUIPPED WITH ACCURIDE ALUMINUM WHEELS, THE WHEELS WERE NOT PROPERLY PRE-STRESSED. THIS ALLOWS CRACKS TO DEVELOP OVER TIME.
The risk: THIS MAY EVENTUALLY LEAD TO WHEEL FAILURE AND POSSIBLY RESULT IN A VEHICLE CRASH.
The remedy: DEALERS WILL REPLACE THE WHEELS FREE OF CHARGE. THE RECALL BEGAN ON MAY 17, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
FORD MOTOR COMPANYManufacturer number 05S031View on NHTSA.gov

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

Powertrain (other)
Filed Jul 3, 2013

TL* THE CONTACT OWNS A 2005 FORD F-650 SD. THE CONTACT STATED THAT THE CLUTCH MASTER CYLINDER FAILED BY NOT DISENGAGING THE CLUTCH IN TIME. THE CONTACT APPLIED THE BRAKES TO STOP THE VEHICLE. THE CONTACT DID NOT TAKE THE VEHICLE TO THE DEALER OR CALL THE MANUFACTURER. THE CONTACT REPLACED THE CLUTCH MASTER CYLINDER AS WELL AS THE CLUTCH. THE REPAIR ONLY REMEDIED THE ISSUE TEMPORARILY. THE FAILURE MILEAGE WAS 103,460.

NHTSA ID
10523054
Incident
Jul 3, 2012
Mileage
103,460 mi
Fuel system
Filed Sep 24, 2010

TL* THE CONTACT OWNS A 2005 FORD F-650 SUPER DUTY. THE CONTACT WAS DRIVING APPROXIMATELY 70 MPH WHEN THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER WHERE THE FUEL TANK WAS REPLACED. THE FAILURE RECURRED APPROXIMATELY FIVE TIMES. AFTER EACH FAILURE, THE VEHICLE WAS TOWED TO AN INDEPENDENT REPAIR FACILITY WHERE THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 60,000 AND THE CURRENT MILEAGE WAS 150,000.

NHTSA ID
10357349
Incident
Jul 1, 2008
Mileage
60,000 mi
Brakes
Filed Aug 17, 2008

I OWN AN 05 F650 AND A 07 F650 BOTH HAVE FRONT END PROBLEMS AS WELL AS BRAKE PROBLEMS SPOKE WITH FORD THEY WERE NOT WILLING TO WARRANTY A PRODUCT UNDER WARRANTY. *TR

NHTSA ID
10238572
Incident
Jan 1, 2008
Mileage
27,000 mi
Tires & wheels
Filed Oct 23, 2007

2005 FORD F-650 RIGHT REAR TIRE BLEW OUT. WHEN THE BLOW OUT OCCURRED THE DEBRIS RUPTURED THE AIR BRAKE LINE ON ANOTHER VEHICLE. *KB (OHIO TRAFFIC CRASH REPORT)*JB

NHTSA ID
10207167
Incident
Sep 28, 2007
Brakes
Filed Jan 16, 2006

I AM WRITING IN REFERENCE TO A RECALL NOTICE I RECEIVED ON OCTOBER 11, 2005 REGARDING A POSSIBLE DRIVELINE PARKING BRAKE ANCHOR BOLT FRACTURE ON MY F-650 FORD TRUCK. I PURCHASED THIS TRUCK FROM HUBCO FORD IN ALLENTOWN PA. IT HAS SINCE COME TO MY ATTENTION THAT HUBCO FORD, WHERE I PURCHASED THIS VEHICLE, HAS CLOSED ITS DOORS AND NO LONGER CAN SERVICE THIS VEHICLE. NOT ONLY WAS I NEVER NOTIFIED OF THE CLOSURE, BUT ALSO, THE CLOSEST SERVICE CENTER THAT CAN HANDLE THIS SIZE TRUCK, IS LOCATED IN ANOTHER STATE. THIS REPAIR MAY ONLY REQUIRE LESS THAN HALF A DAY TO FIX, BUT IT IS GOING TO TAKE AT LEAST THAT LONG OR BETTER GETTING THE TRUCK THERE AND BACK. THIS HAS CREATED A HARDSHIP IN TRYING TO GET THIS VEHICLE REPAIRED. I BELIEVE THAT IT IS FORD''S RESPONSIBILITY TO NOTIFY CUSTOMERS WHEN A DEALERSHIP HAS CLOSED ITS'' DOORS AND THERE IS NO ONE ELSE WITHIN A 100 MILE RANGE THAT NOT ONLY CAN''T REPAIR THIS VEHICLE, BUT THERE ARE NO DEALERSHIP TO HANDLE POSSIBLE FUTURE PURCHASES OF A VEHICLE LIKE THIS. IT IS MY BELIEF THAT I AM NOT THE ONLY PERSON FROM THIS AREA THAT IS NOW FACED WITH THIS PROBLEM. I SINCERELY THINK THAT FORD CORPORATION NEEDS TO CONSIDER ITS CUSTOMERS NEEDS AND PROVIDE FOR AN ALTERNATIVE METHOD OF REPAIRING THIS VEHICLE, WITHOUT CREATING SUCH HARDSHIP ON THE CUSTOMER. *JB

NHTSA ID
10147829
Incident
Oct 1, 2005
Brakes
Filed Nov 1, 2005

CONSUMER COMPLAINT IN REGARDS TO RECALL FOR PARKING BRAKE, CONSUMER IS UNABLE TO HAVE THIS RECALL DONE DUE TO SERVICE CENTER BEING CLOSED. *TS THE CONSUMER STATED THE NEAREST DEALER IS LOCATED IN ANOTHER STATE, THAT IS ABLE TO HANDLE THE SIZE OF THE TRUCK. THE CONSUMER STATED FORD SHOULD NOTIFY CUSTOMERS WHEN A DEALERSHIP CLOSES ITS DOORS. *JB

NHTSA ID
10142137
Incident
Jan 1, 1901

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

SSM 46345

EQUIPMENT

SOME 2005-2017 F-SUPER DUTY 4X4 VEHICLES OPERATED IN EXTREME DUST, MUD OR TAR SAND CONDITIONS MAY EXHIBIT ACCELERATED 4X4 VACUUM HUB SEAL AND OR WHEEL BEARING WEAR AS A RESULT OF HARSH OPERATING CONDITIONS. A KNUCKLE SEAL SHIELD KIT IS NOW AVAILABLE FOR CUSTOMER PURCHASE. THE KIT IS DESIGNED FOR SEVERE DUTY AND IS NON WARRANTABLE. THE KNUCKLE SEAL SHIELD KIT GC3Z-54024A38-A INCLUDES AN INSTRUCTION SHEET.

ASI-44534

POWER TRAIN:AUTOMATIC TRANSMISSION

FORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION. MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. *PE

ASI-44404

ENGINE AND ENGINE COOLING:ENGINE:DIESEL; POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER

FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY, 2004-2010 E SERIES, 2003-2005 EXCURSION.

TSB-08-9-9

ENGINE AND ENGINE COOLING:ENGINE:DIESEL

FORD: 6.0L DIESEL HARD START/LONG CRANK/NO START DU TO LOW INJECTOR CONTROL PRESSURE (ICP). IPE

07M08

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS

FORD LINCOLN SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. CUSTOMER SATISFACTION PROGRAM 07M08: CERTAIN 2005 MODEL YEAR F-150, F-SUPER DUTY, EXPEDITION, AND NAVIGATOR VEHICLES WITH 5.4L 3V ENGINES-EXTENDED WARRANTY COVERAGE ON FUEL INJECTORS. CSC WAS RECEIVED. *NJ UPDATED 5/20/09. *PE

08-2-11

ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER

6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS. *NJ UPDATED 5/29/08. *NJ

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Ford F-650 Sd by model year
YearComplaintsRecallsInvestigationsIssue Index
2026100
2025420
2024000
2023210
2022000
2021110
2020000
2019400
2018050
2017000
2016330
2015140
2014000
2013010
2012010
2011130
2010010
2009130
2008240
2007510
2006300
2005Viewing620
2004102044.4

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.