2006 Freightliner Columbia

On April 23, 2018, the National Highway Traffic Safety Administration (“NHTSA”) opened Audit Query (AQ18002) to assess the timeliness and scope of four recalls filed by Daimler Trucks North America, LLC (“DTNA”). NHTSA subsequently expanded AQ18002 to examine the timeliness and scope of three additional DTNA recalls and compliance with early warning reporting and manufacturer communications reporting requirements. NHTSA and DTNA entered into a Consent Order on December 29, 2020, to resolve NHTSA’s assertions that certain recalls within the scope of AQ18002 were untimely, DTNA failed to timely submit certain manufacturer communications to NHTSA, and DTNA failed to submit field reports to NHTSA as required. As part of the Consent Order, DTNA agreed to a total civil penalty of thirty million dollars ($30,000,000), of which ten million dollars ($10,000,000) was paid on January 12, 2021. Also, of that total civil penalty, DTNA agreed to spend five million dollars ($5,000,000) on the specific performance obligations to develop advanced data analytics capabilities to enhance its ability to detect and study emerging safety-related defect trends on its vehicles (“Safety Data Analytics infrastructure”) and an advanced data analytics and reporting platform that integrates data on emerging safety-related defect trends on its vehicles and recall lessons learned (“Safety Communications Platform”). The Consent Order also held fifteen million dollars ($15,000,000) of the civil penalty in abeyance pending DTNA’s satisfactory completion of the requirements of the Consent Order, and its compliance with the Safety Act, and regulations thereunder. NHTSA and DTNA agreed to a two-year term for the Consent Order—with an option for NHTSA to extend the Consent Order for an additional year, if warranted. In the Consent Order, DTNA agreed to numerous performance obligations, including monthly meetings with NHTSA to discuss potential safety issues, recent manufacturer communications, and recall decision-making, among other things; quarterly meetings with NHTSA to discuss DTNA’s progress on the performance obligations under the Consent Order, including the Safety Data Analytics infrastructure and Safety Communications Platform, and any issues related to compliance with the Consent Order, Safety Act, or regulations; development of written procedures and employee training materials to help DTNA comply with its legal obligations to timely identify and report safety defects and noncompliances, submit complete and accurate recall filings, and timely submit manufacturer communications and field reports to NHTSA; and identifying and reporting previously unreported manufacturer communications and field reports. Also, via the Consent Order, DTNA acknowledged that the failure or inability to identify a specific root cause, develop an adequate remedy or repair, or confirm the affected population of vehicles are not bases for delaying filing a recall with NHTSA. On December 22, 2022, NHTSA extended the Consent Order for a term of one year due to concerns about DTNA’s compliance with its recall-related obligations. Specifically, NHTSA expressed concerns about the completeness of DTNA’s recall reports and issues identified with owner notification letters during the term of the Consent Order, as well as the length of time that DTNA took to consider a straightforward noncompliance issue before filing a recall and DTNA’s interactions with NHTSA during the term of the Consent Order. NHTSA addressed these concerns with DTNA during the third year of the Consent Order. The extended term of the Consent Order expired on December 28, 2023. Based on the Consent Order, this investigation, AQ18002, is closed. Closure of this AQ has no bearing on the terms of the Consent Order or DTNA’s ongoing legal obligations, and it does not represent a determination by NHTSA as to DTNA’s performance under the Consent Order.

A CONSUMER COMPLAINT WAS FILED WITH THE AGENCY ON AUGUST 22, 2009, BY AN INDEPENDENT CONTRACTOR LEASING A 2009 FREIGHTLINER CASCADIA.THE COMPLAINT ALLEGES THAT IN APRIL OF 2009 AT APPROXIMATELY 50,000 MILES HE EXPERIENCED A SEAL RUPTURE IN THE RACK AND PINION ASSEMBLY.A NEW SEAL WAS INSTALLED AND AT 56,000 MILES HE FOUND HIS RIGHT STEER TIRE COMPLETELY BALD.THE REPAIR SHOP IDENTIFIED AN INTERNAL FAILURE OF THE RACK AND PINION ASSEMBLY CAUSING THE RAPID WEAR OF THE TIRE.ODI HAS IDENTIFIED EWR FIELD REPORTS RELATED TO FAILED RACK AND PINIONS ON THE SUBJECT VEHICLES.THE REPORTS IDENTIFY EITHER AN INTERNAL FAILURE OF THE RACK AND PINION ASSEMBLY THAT RESULTED IN CRASHES OR A LOOSENESS OF THE INNER TIE ROD END OF THE RACK AND PINION RESULTING IN A POOR ALIGNMENT AND PREMATURE TIRE WEAR.INFORMATION RECEIVED DURING THIS INVESTIGATION FROM FREIGHTLINER DETAILED FAILURES OF THE RACK AND PINION ASSEMBLIES ON THE SUBJECT VEHICLES.THESE FAILURES WERE THE RESULT OF THE LEFT HAND INNER TIE ROD END BECOMING LOOSE OVER TIME.WHEN THE TIE ROD BECOMES LOOSE, IT MAY SEPARATE FROM THE RACK AND PINION ASSEMBLY AND MAKE THE VEHICLE DIFFICULT TO STEER.FRIEGHTLINER HAS CONCLUDED THAT A DEFECT RELATED TO MOTOR VEHICLE SAFETY DOES EXIST ON THE SUBJECT VEHICLES AND HAS INITIATED A SAFETY RECALL (09V-357) THAT WILL REMEDY ALL OF THEM.THIS RECALL INVOLVES REMOVING THE TIE ROD AND ADDING A COMPOUND TO IT THAT WILL PREVENT THE TIE ROD FROM COMING LOOSE OVER TIME.A COPY OF THE RECALL IS ATTACHED.FREIGHTLINER'S ACTION RESOLVES THE ISSUES RAISED BY THIS INVESTIGATION AND, THEREFORE, THIS INVESTIGATION IS CLOSED.

ON NOVEMBER 19, 2007, FREIGHTLINER FILED DEFECT REPORT 07V-530 WHICH OUTLINES A SAFETY RECALL PROGRAM TO NOTIFY THE AFFECTED OWNERS AND CORRECT THE AFFECTED VEHICLES.

AS A RESULT OF THE ODI INVESTIGATION, FREIGHTLINER HAS AGREED TO RECALL (NUMBER 07V-289) ALL OF THE VEHICLES MANUFACTURED WITH STEERING COLUMNS POTENTIALLY MISSING WELDS.THE RECALL REMEDY WILL INVOLVE INSPECTING THE RECALLED VEHICLES FOR MISSING WELDS AND IF FOUND REPLACE THE STEERING COLUMN.EARLY WARNING AGGREGATE DATA SUBMITTED TO NHTSA BY FREIGHTLINER SUGGESTED THAT A STEERING PROBLEM (EWR CODE 01) EXISTED FOR THE 2004 AND 2005 CENTURY AND COLUMBIA CLASS VEHICLES.THE COUNT OF FIELD REPORTS SUBMITTED FOR THE FIRST QUARTER OF 2006 WAS HIGHER THAN THE AVERAGE OF THE PREVIOUS 6 QUARTERS FOR THE AGGREGATE STEERING DATA.ODI'S FURTHER REVIEW OF THE EWR DATA FOUNDFIELD REPORTS THAT DESCRIBED STEERING COLUMN FAILURES AS A RESULT OF STEERING COLUMN WELDS CRACKING OR BREAKING.INFORMATION RECEIVED FROM FREIGHTLINER DETAILED FAILURES OF THE STEERING COLUMNS ON THE SUBJECT VEHICLES.THESE FAILURES WERE THE RESULT OF MISSING AND CRACKED WELDS ON THE STEERING COLUMN ASSEMBLY.DURING TESTING OF VEHICLES CONTAINING DEFECTIVE STEERING COLUMNS, ODI DETERMINED THAT WELD FAILURES IN THE STEERING COLUMN CREATE A SITUATION WHERE THE VEHICLE BECOMES DIFFICULT TO STEER OR MAY STARTLE THE DRIVER UPON FAILING, THUS PRESENTING A SAFETY RISK.A COPY OF THE RECALL IS ATTACHED.FREIGHTLINER'S ACTION RESOLVES THE ISSUES RAISED BY THIS INVESTIGATION AND, THEREFORE, THIS INVESTIGATION IS CLOSED.

TL* THE CONTACT OWNS A 2006 FREIGHTLINER CONVENTIONAL COLUMBIA. THE CONTACT STATED THAT WHILE TRAVELING 20 MPH IN ICY CONDITIONS, THE SEAT BELT DID NOT PROVIDE ENOUGH SLACK AND MADE IT DIFFICULT TO REACH THE TRAILER BRAKE AND CAUSED THE CONTACT TO LOSE CONTROL AND ROLLOVER. THE CONTACT SUSTAINED 3 BROKEN RIBS AND A CRACKED SHOULDER BLADE. THE TRUCK WAS DESTROYED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 8,560. UPDATED 6/10/14*CN

NHTSA ID

10583077

Incident

Mar 3, 2014

Mileage

8,560 mi

STEER TIRE PEALED APART, 3 MONTHS OLD APPROXIMATELY 5K MILES, ON A 2006 FREIGHTLINER 3 AXLE TRACTOR. THREE OTHER TIRES ON THREE OTHER TRACTORS WITH THE SAME BRAND TIRE ALSO PEALED APART. SHOULD BE RECALLED EXTREME SAFETY HAZARD. *TR

NHTSA ID

10537529

Incident

Aug 23, 2013

Mileage

487,125 mi

THE POWER WIRE COMING FROM THE ALTERNATOR (APPROX. 4 GAUGE WIRE CABLE & ENCASED IN PROTECTIVE SLEEVE), WEARS THRU BY RUBBING ON THE WIRES SUPPORT ASSEMBLY EXPOSING THE WIRE. THE WIRE SUPPORT ASSEMBLY LOCATED ON THE TRUCKS UNDERSIDE, THERE ARE (2) TWO INDIVIDUAL WIRE SUPPORTS, BOTH OF THESE ASSEMBLIES ARE RUBBING AT BOTH LOCATIONS EXPOSING THE POWER WIRE IN TWO PLACES. CREATING THE POTENTIAL FOR A FIRE HAZARD. *TR

NHTSA ID

10514193

Incident

May 30, 2013

Mileage

827,725 mi

THE SPRING IN THE PARKING BRAKE CHAMBER FAILED, BROKE IN 3 PLACES. THEN PUNCTURED THE DIAPHRAGM CAUSING A MAJOR AIR LEAK, THE TRUCK IS EQUIPPED WITH FOUR SPRING BRAKE CHAMBERS, 3 OUT OF THE FOUR SPRINGS WERE BROKEN, THE CHAMBER THAT THE SPRING WAS NOT BROKEN WAS INSTALLED A FEW WEEKS PRIOR TO THE INCIDENT. WHEN THE AIR PRESSURE DROPPED TO 55 LBS, THAT CHAMBER STARTED TO APPLY THE PARKING BRAKE, THE TRUCK WAS OPERATING ON AN INTERSTATE HIGHWAY, AT 65 MPH, THE DRIVER DID NOT FEEL ONE WHEEL DRAGGING AND OPERATED THE VEHICLE UNTIL THE WHEEL GOT SO HOT THE TIRE BLEW, THE DRIVER HEARD THE TIRE BLOW,AND PULLED OVER, WHEN HE GO OUT OF THE TRUCK, THE SECOND TIRE BLEW, AND THE TRUCK STARTED ON FIRE, THE TRUCK BURNED AN WAS A TOTAL LOSS.

NHTSA ID

10443850

Incident

Apr 1, 2009

Mileage

273,886 mi

TL* THE CONTACT OWNS A 2006 COLUMBIA FREIGHTLINER. THE CONTACT STATED THE PLASTIC FUEL LINE FRACTURED. THE DEALER REPLACED THE PLASTIC FUEL LINE WITH A METAL FUEL LINE BUT IT ALSO FAILED. THE SEMI WAS NOT YET TAKEN TO THE DEALER FOR THE SECOND FAILURE. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 500,000 UPDATED 8/18/10 *CN THE CONSUMER STATED WHEN HE PARKED, HE NOTICED THAT ALL OF THE BRAKES WERE SMOKING. THE CONSUMER STATED THE DEALER INFORMED HIM THERE WAS A RECALL. HOWEVER, HIS TRUCK WAS NOT INCLUDED. UPDATED 08/19/10*JB

NHTSA ID

10336844

Incident

May 4, 2010

Mileage

500,000 mi

2006 FREIGHTLINER COLUMBIA LEFT FRONT MUDFLAP BROKE OFF VEHICLE AND STRUCK ANOTHER VEHICLE. *KB OHIO TRAFFIC CRASH REPORT # 10-0023-90 UPDATED LETTER 04/29/10 *BF

NHTSA ID

10312117

Incident

Jan 10, 2010

I HAVE CARBON MONOXIDE IN MY 2006 FREIGHTLINER COLUMBIA WITH A MERCEDES MOTOR. I HAVE BLACK SOOT THAT IS IN MY VENTS ALL THE TIME, I HAVE CONSTANT HEADACHES WHEN IN THE TRUCK AND AM TIRED, ALONG WITH OTHER THINGS. *TR

NHTSA ID

10276952

Incident

Mar 22, 2008

Mileage

270,000 mi

TL*THE CONTACT OWNS A 2006 FREIGHTLINER COLUMBIA. PRIOR TO DRIVING THE VEHICLE, THE CONTACT DISCOVERED AN OIL LEAK, COOLANT LEAK, INTAKE MANIFOLD LEAK, AND EXHAUST MANIFOLD GASKET LEAK. THE VEHICLE WAS TAKEN TO THE DEALER APPROXIMATELY 15 TIMES FOR ENGINE FAILURE DUE TO LEAKS AND OTHER ENGINE WORK. THE DEALER REPLACED THE EXHAUST MANIFOLD GASKET TWICE, THE ACM SCREW, THE HEAD GASKET FOUR TIMES, THE EGR VALVE, AND THE INTAKE MANIFOLD. THE VIN WAS UNKNOWN. THE CURRENT MILEAGE WAS 357,000 AND FAILURE MILEAGE WAS 26,014.

NHTSA ID

10235968

Incident

Apr 13, 2006

Mileage

26,014 mi

Revised Technical Service Letter for Series 60 and Series 50 Camshaft Timing Specifications. Camshaft timing, valve lash, injector height, and Jake Brake lash are all very important specifications that must be followed closely in order to optimize the performance and service life of any Detroit Diesel engine.

Revised Freightliner Service Bulletin for Axle Flange Gasket Replaced with O-Ring. Revision removed steps instructing removal and installation of wheels. Daimler Trucks North America has released a new axle shaft to hub rubber O-ring (part number 11-30728-000) as a replacement for the paper gasket (part number 11-14418-000). The new O-ring will provide better sealing and is reusable. It is quicker and easier to use compared to the paper gasket, because using a paper gasket requires cleaning the hub when the axle shaft is removed.

Updated Freightliner Service Bulletin for Powernet Troubleshooting Guide - Batteries, Path, Alternator, and Starter. This bulletin replaces the version dated 5/31/2017. Information is added about the BCT-460DTNA PowerNet Assessment Tool. When troubleshooting Powernet issues, use the BCT-460DTNA PowerNet Assessment Tool. As of May 29, 2018, the AutoMeter® is the only Daimler-approved tool for troubleshooting vehicle Powernet issues.

Freightliner Service Bulletin for Axle Flange Gasket Replaced with O-Ring. Daimler Trucks North America has released a new axle shaft to hub rubber O-ring (part number 11-30728-000) as a replacement for the paper gasket (part number 11-14418-000). The new O-ring will provide better sealing and is reusable. It is quicker and easier to use compared to the paper gasket, because using a paper gasket requires cleaning the hub when the axle shaft is removed.

Tech Talk discussion on gauges intermittently not functioning.

Technical Service Letter for DDC Series 60 engines concerning Series 60 Cylinder Head Resurfacing/Finish. Detroit Diesel does not recommend third party resurfacing of Series 60 cylinder heads (outside of Detroit and Detroit Reman).