EQUIPMENT
2004 Freightliner Columbia
Recalls, owner-reported complaints, investigations and safety data
Data refreshed
Overview
Our database contains 13 NHTSA owner-reported complaints for the 2004 Freightliner Columbia, most frequently naming the engine, transmission and electrical categories. 10 safety recalls have been issued covering this model year; 1 NHTSA investigation names it; and 36 manufacturer communications are on file.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Complaint activity over time
When owners filed reports about this model year
View as table
| Month | Complaints filed | Cumulative |
|---|---|---|
| Feb 2004 | 1 | 1 |
| Mar 2004 | 1 | 2 |
| Apr 2004 | 1 | 3 |
| Jul 2005 | 1 | 4 |
| Sep 2005 | 1 | 5 |
| Nov 2005 | 1 | 6 |
| Jun 2006 | 2 | 8 |
| Oct 2006 | 1 | 9 |
| Nov 2006 | 1 | 10 |
| Aug 2007 | 1 | 11 |
| Feb 2008 | 1 | 12 |
| Oct 2008 | 1 | 13 |
What owners report
Complaints grouped by the component NHTSA recorded
- Engine969.2%
- Transmission215.4%
- Electrical17.7%
- Tires & wheels17.7%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Safety recalls
10 campaigns cover this model year
Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.
Check a VIN on NHTSA.govFUEL SYSTEM, DIESEL
ENGINE AND ENGINE COOLING
Safety investigations
NHTSA inquiries naming this vehicle. An investigation is not a finding of a defect.
STEERING COLUMN WELD CRACKS
EARLY WARNING AGGREGATE DATA SUBMITTED TO NHTSA BY FREIGHTLINER SUGGESTS THAT A STEERING (EWR CODE 01) PROBLEM EXISTS FOR THE 2004 AND 2005 CENTURY AND COLUMBIA CLASS VEHICLES.THE COUNT OF FIELD REPORTS SUBMITTED FOR THE FIRST QUARTER OF 2006 WAS SIGNIFICANTLY HIGHER THAN THE AVERAGE OF THE PREVIOUS 6 QUARTERS FOR THE AGGREGATE STEERING DATA.FURTHER REVIEW OF THE EWR DATA FOUNDFIELD REPORTS THAT DESCRIBED STEERING COLUMN FAILURES AS A RESULT OF WELDS CRACKING OR BREAKING.INFORMATION RECEIVED FROM FREIGHTLINER DETAILS A NUMBER OF STEERING COLUMNFAILURES ON THE SUBJECT VEHICLES.THESE FAILURES WERE THE RESULT OF MISSING AND CRACKED WELDS ON THE STEERING COLUMN ASSEMBLY.AN ENGINEERING ANALYSIS (EA) IS WARRANTED TO DETERMINE IF THE WELD FAILURES IN THE STEERING COLUMN CREATE A SITUATION WHERE THE VEHICLE BECOMES DIFFICULT TO STEER OR STARTLES THE DRIVER PRESENTING A SAFETY RISK.
Recent owner complaints
Reports submitted to NHTSA, shown in the owner's own words
PERSONAL FRIEND/TRUCK DRIVER WAS DRIVING 2004 FREIGHTLINER COLUMBIA WITH MERCEDES ENGINE ON INTERSTATE HIGHWAY. OTHER MOTORIST SAW HIM DRIVING ERRATICALLY, AND CALLED POLICE. DASH CAMERA RECORDS HIM WEAVING IN THE ROAD AND FINALLY VEERING INTO ONCOMING LANE, CRASHING INTO CONCRETE BARRIER. IMPACT WITH THE WALL CAUSES FUEL TANK TO SEPARATE FROM CAB, CAUSING SMALL FIRE WHICH DID NOT BURN DRIVER OR CAB. DRIVER WAS PRONOUNCED DEAD AT THE SCENE. AUTOPSY REVEALED SIGNIFICANTLY HIGH LEVEL OF CO IN BLOOD (61-65 %), BUT NO HEART ATTACK OR STROKE OR ANY OTHER NATURAL CAUSE. DEATH IS RULED ACCIDENTAL. FORTUNATELY, THERE WERE NO OTHER SERIOUS INJURIES, BUT MANY OTHERS COULD HAVE BEEN KILLED. THERE IS APPARENTLY A PROBLEM WITH THE EXHAUST SYSTEM ON THIS VEHICLE, AND OTHERS WILL DIE UNLESS THIS PROBLEM IS CORRECTED. *TR
- NHTSA ID
- 10244649
- Incident
- Feb 7, 2008
2004 FREIGHTLINER COLUMBIA CONVENTIONAL TIRE BLOW OUT. CONSUMER STATED THAT WHEN THE TIRE BLEW OUT IT CAUSED THE SECOND TRAILER TO HIT A GUARDRAIL IN TWO LOCATIONS. *KB OHIO TRAFFIC CRASH REPORT # 10-0013-89. *JB
- NHTSA ID
- 10218370
- Incident
- Jan 12, 2008
2004 FREIGHTLINER COLUMBIA CAUGHT FIRE UNDER THE HOOD. *KB ACCORDING TO THE REPORT, THE FIRE STARTED DUE TO A POSSIBLE SHORT IN THE WRING. OHIO TRAFFIC CRASH REPORT *JB
- NHTSA ID
- 10201486
- Incident
- Jul 23, 2007
I HAVE A FREIGHTLINER COLUMBIA WITH A MBE 4000 MERCEDES ENGINE. THIS IS THE SECOND TIME I HAD TO PUT THE TRUCK IN A SHOP FOR AN EXHAUST LEAK. THIS TIME THE EXHAUST MANIFOLD WAS LEAKING FUMES INTO THE CAB AND MADE ME SICK WITH CARBON MONOXIDE. TOOK TRUCK TO PENN DETROIT DIESEL IN YORK HAVEN,PA. THEY FOUND THAT THE EXHAUST MANIFOLD WAS OFF ON PORT #1 AND #2 BY 1/16 INCH THERE BY ALLOWING EXHAUST FUMES TO ESCAPE AND ENTER THE CAB THROUGH THE FRESH AIR VENT THAT IS UNDER THE HOOD OF THE TRUCK. THEY CHECKED FOR EXHAUST LEAKS AFTER THE WORK WAS DONE AND SAID IT WAS FIXED. I THEN HOOKED UP TO MY TRAILER AND DID MY WALK AROUND AND SMELLED A STRONG ODOR OF EXHAUST COMING FROM THE FRONT OF THE TRUCK. I WHEN BACK IN AND REPORTED THIS AND THEY SAID THAT IT WAS THE OIL BURNING OFF THE MANIFOLD. I AM STILL GETTING CO IN THE TRUCK. WILL THIS END WHEN I DIE OR KILL SOMEONE ELSE??ANY HELP ON THIS MATTER WOULD BE GRATEFUL!!!! *NM
- NHTSA ID
- 10173131
- Incident
- Oct 31, 2006
- Mileage
- 295,400 mi
HAVE FREIGHTLINER COLUMBIA WITH AN MBE 4000 MERCEDES. HAD FLEX PIPE THAT WAS CRACKED LETTING IN CO FUMES. HAD THIS REPLACED BUT AM STILL GETTING LOW LEVELS OF CARBON MONOXIDE IN TRUCK. IT SEAMS TO BE COMING IN THROUGH THE AIR CONDITIONING AND HEATER VENTS. JFB. *NM
- NHTSA ID
- 10171541
- Incident
- Oct 5, 2006
- Mileage
- 287,737 mi
HAVING HEALTH ISSUES, HEADACHES, BLURRED VISION, INFECTION IN EYE, FATIGUE, HARD BREATHING, CHEST PAINS, DID TEST FOR CARBON MONOXIDE LEVELS OF 31,J UST SITTING, NO OTHER VEHICLES AROUND WHILE TESTING. BEEN ILL FOR A LONG TIME. CAN TASTE THE FUMES COMING IN. THESE FUMES COMING THROUGH THE AIR CONDITION VENTS. MERCEDES ENGINE. *JB
- NHTSA ID
- 10159540
- Incident
- Jun 10, 2006
- Mileage
- 300,000 mi
SUSPECT CARBON MONOXIDE ENTERING THROUGH VENTS MAKING ME ILL HAVING HEADACHES ,EYE INFECTIONS AND CHEST PAINS SHORTNESS OF BREATH, FATIGUE BLURRED VISION. CHECKED LEVELS OF CARBON MONOXIDE UP TO 31, COMING THROUGH AIR VENTS. *JB
- NHTSA ID
- 10159539
- Incident
- Jun 11, 2006
- Mileage
- 300,000 mi
CARBON MONOXIDE LEAKAGE INTO CAB FROM HEATER/AIR CONDITIONING SYSTEM ON FREIGHTLINER COLUMBIA TRUCKS WITH DETROIT EGR (EPA COMPLIANT) ENGINES ABOUT 2003 AND NEWER. CARBON MONOXIDE RESULTED IN ELEVATED BLOOD PRESSURE, NAUSEA, FLU LIKE SYMPTOMS, HEADACHES, TIREDNESS, ETC.. TRUCK HAS BEEN WORKED ON 5 TIMES FOR THIS PROBLEM, NUMEROUS PARTS HAVE BEEN REPLACED. HAS NOT CORRECTED THE PROBLEM, OR ONLY FOR A SHORT WHILE. PROBLEM EXISTS IN SEVERAL AREAS AND IS NOT READILY APPARENT WHEN DOING IN SHOP TESTING, REPAIR AND REPLACEMENT. SOME PROBLEMS ARE RELATED TO FREIGHTLINER AND SOME TO DETROIT DIESEL. HAVE BEEN ADVISED IS NOT UNCOMMON. *JB
- NHTSA ID
- 10141936
- Incident
- Nov 4, 2005
- Mileage
- 150,000 mi
Manufacturer communications
A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.
ENGINE AND ENGINE COOLING
Revised Technical Service Letter for Series 60 and Series 50 Camshaft Timing Specifications. Camshaft timing, valve lash, injector height, and Jake Brake lash are all very important specifications that must be followed closely in order to optimize the performance and service life of any Detroit Diesel engine.
ENGINE AND ENGINE COOLING
Tech Talk discussion on Hard Cold Start.
POWER TRAIN
Revised Freightliner Service Bulletin for Axle Flange Gasket Replaced with O-Ring. Revision removed steps instructing removal and installation of wheels. Daimler Trucks North America has released a new axle shaft to hub rubber O-ring (part number 11-30728-000) as a replacement for the paper gasket (part number 11-14418-000). The new O-ring will provide better sealing and is reusable. It is quicker and easier to use compared to the paper gasket, because using a paper gasket requires cleaning the hub when the axle shaft is removed.
ELECTRICAL SYSTEM; EQUIPMENT
Updated Freightliner Service Bulletin for Powernet Troubleshooting Guide - Batteries, Path, Alternator, and Starter. This bulletin replaces the version dated 5/31/2017. Information is added about the BCT-460DTNA PowerNet Assessment Tool. When troubleshooting Powernet issues, use the BCT-460DTNA PowerNet Assessment Tool. As of May 29, 2018, the AutoMeterî is the only Daimler-approved tool for troubleshooting vehicle Powernet issues.
EQUIPMENT; POWER TRAIN
Freightliner Service Bulletin for Axle Flange Gasket Replaced with O-Ring. Daimler Trucks North America has released a new axle shaft to hub rubber O-ring (part number 11-30728-000) as a replacement for the paper gasket (part number 11-14418-000). The new O-ring will provide better sealing and is reusable. It is quicker and easier to use compared to the paper gasket, because using a paper gasket requires cleaning the hub when the axle shaft is removed.
ENGINE AND ENGINE COOLING; EQUIPMENT ADAPTIVE/MOBILITY
Technical Service Letter for DDC Series 60 engines concerning Series 60 Cylinder Head Resurfacing/Finish. Detroit Diesel does not recommend third party resurfacing of Series 60 cylinder heads (outside of Detroit and Detroit Reman).
Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.
Compare model years
Complaint and recall counts across every year of this model
| Year | Complaints | Recalls | Investigations | Issue Index |
|---|---|---|---|---|
| 2021 | 0 | 1 | 0 | — |
| 2020 | 0 | 2 | 0 | — |
| 2019 | 0 | 3 | 0 | — |
| 2018 | 0 | 2 | 0 | — |
| 2017 | 0 | 3 | 1 | — |
| 2016 | 0 | 3 | 1 | — |
| 2015 | 0 | 3 | 1 | — |
| 2014 | 0 | 5 | 1 | — |
| 2013 | 0 | 5 | 1 | — |
| 2012 | 0 | 6 | 1 | — |
| 2011 | 0 | 13 | 2 | — |
| 2010 | 1 | 18 | 2 | — |
| 2009 | 2 | 20 | 2 | — |
| 2008 | 1 | 30 | 3 | — |
| 2007 | 11 | 27 | 3 | 57.0 |
| 2006 | 14 | 21 | 4 | 70.9 |
| 2005 | 38 | 14 | 4 | 64.8 |
| 2004Viewing | 13 | 10 | 1 | 68.7 |
| 2003 | 10 | 5 | 2 | 60.9 |
| 2002 | 2 | 3 | 2 | — |
| 2001 | 3 | 1 | 2 | — |
| 2000 | 1 | 3 | 2 | — |
| 1999 | 0 | 2 | 2 | — |
| 1998 | 0 | 2 | 2 | — |
| 1997 | 0 | 1 | 1 | — |
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.