2021 Kia Seltos

On August 6, 2025, the Office of Defect Investigation (ODI) opened Audit Query (AQ) 25001 to assess the implementation of Kia America, Inc.’s (Kia) remedy program for Safety Recall 25V099, involving incorrectly manufactured piston oil rings which may damage the engine causing a loss of motive power or fire. This AQ was opened in response to consumer complaints alleging of an ineffective remedy, inconsistent inspection results to determine whether an engine replacement was needed, and the unavailability of recall remedies. On August 11, 2025, an Information Request (IR) was issued to Kia requesting: 1) why the inspection test was revised from requiring a ‘cold’ engine to a ‘warm’ engine; 2) why the recall remedy was suspended from April 30, 2025 to May 7, 2025; 3) how Kia notified customers of the recall remedy suspension and the need to re-test engines that failed the ‘cold’ engine test; 4) the number of post-recall remedy complaints alleging engine or other engine related failures; and 5) the warranty coverage Kia is offering to vehicles that passed either inspection tests. On September 10, 2025, Kia responded to NHTSA’s IR: Kia reported the change in temperature from ‘cold’ to ‘warm’ engine testing was done to increase accuracy. The inspection test uses diagnostic tools that detects abnormal engine vibrations to identify damaged engines. From the initial launch of the Technical Service Bulletin (TSB) on April 4, 2025 through April 28, 2025, ‘cold’ engine testing resulted in a higher-than-expected failure rate when compared to the pre-recall warranty claim rate. This discrepancy led Kia to re-evaluate its inspection test and found that performing the inspection on a ‘cold’ engine can result in imprecise test results due to normal cold-start vibrations. Kia revised the inspection to ‘warm’ engine testing to minimize vibration interference. Kia sampled the field and performed a comparative analysis between ‘cold’ and ‘warm’ engine testing, and validated that ‘warm’ engine testing was more accurate in identifying damaged engines. Kia also reported the suspension of the recall remedy was due to a software error in the diagnostic tool, which was introduced in concert with the April 29, 2025 launch of the TSB that revised the inspection from ‘cold’ to ‘warm’ engine testing. The software error resulted in all inspection tests reporting false positives for a damaged engine. On April 30, 2025, Kia suspended the remedy until May 7, 2025, which was when the software error was corrected with the release of the latest TSB and software update. The recall remedy remains available to eligible customers. Kia reported owners were not mailed letters concerning the suspension to the recall remedy. Kia reasoned since it resolved the issue faster than it would have taken to draft and mail letters, Kia did not want to create unnecessary customer confusion involving an issue that would have already been addressed upon receipt of a letter. Kia also determined that mailing letters about re-testing engines was unnecessary since those vehicles were already at the dealer awaiting engine replacement. In most instances, Kia Customer Care agents would respond to customer inquiries related to the recall, including remedy availability, dealer issues, and questions about differing test results. Kia provided ODI a review of engine related consumer complaints received on post recall-remedied vehicles. Kia did not find any common patterns or trends related to those complaints following completion of the recall, as the complaints included issues that were unrelated to the subject defect. To aid in the diagnosis of whether a complaint is related to the recall, the remedy includes the installation of a software program, the Piston-ring Noise Sensing System (PNSS), that monitors the engine for unusual noise patterns (an indicator of potential damage to the piston oil rings), and alerts the customer by flashing the check engine light and setting Diagnostic Trouble Code (DTC) P1327. Kia confirmed that it is not offering any specific warranty coverage for this recall. Instead, Kia has instructed dealers to replace the engine, at no cost to the customer, with no time or mileage limitation, following the installation of the PNSS software and the presence of DTC P1327. On September 4, 2025, Kia issued Subsequent Repair Action (SRA) # SC336YZ, which provided engine diagnosis and replacement instructions for vehicles with a potentially related complaint following completion of the recall. Under this SRA, customers whose vehicles set DTC P1327 will have their engine replaced. If DTC P1327 is not set and it is unclear whether the issue is related to the recall, dealers are instructed to contact Kia's Technical Assistance Center to ensure the issue is appropriately handled. Kia notes that any issues determined to be unrelated to the recall are subject to the 10-year / 100,000-mile Powertrain warranty for original purchasers and a 5-year / 60,000-mile Limited Basic Warranty for subsequent purchasers. In summary, Kia identified the insufficiencies of its initial inspection test that led to a pause to its recall campaign, explained why it did not mail letters to affected customers about the paused campaign or revised inspection test, reviewed existing consumer complaints that did not identify any potential trends related to the recall, and identified its warranty coverage for any vehicles exhibiting qualifying engine symptoms. After review of Kia’s response to the IR, ODI has determined that no further action from Kia is necessary at this time, and ODI will close this AQ investigation accordingly. The Agency reserves the right to take additional action if warranted by future circumstances. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

Had the software update for piston recall in April 2025, did all the testing and getting codes p0300 all the way to p0305 being that it only has 4 cylinders a 5th cylinder misfire code leads to piston ring failure, it is also burning oil the spark plugs are ashy which I have photo evidence of all of this and they are covered in oil, my car broke down while driving and lost complete engine power I am medically complex. Dealerships are denying the recall as it was "completed" due to a software update. This is a known safety hazard and I could have died. I have all proof it's the spark plugs failing.

NHTSA ID

11765664

Incident

Sep 17, 2026

My check engine light went on and the vehicle was driving sluggish, was louder at higher rpms and had a rough idle. The light went on around Aug 1st, 2026 and that's when I noticed the strange driving. Brought it to my mechanic that week and they got the following codes: p0017, p0014 and p0013. My mechanic thought this may be consistent with other engine issues Kia's had around the year of my car's make. While waiting for an appointment with a dealership, my car stalled out while I was driving it on Aug 5, 2026 and wouldn't turn back on. Luckily I was not on a busy road or a highway when this happened and was able to pull over without injury or damage to the vehicle. I got it towed to a Kia dealership and they took the engine apart and found that a camshaft dowel backed out causing separation inside of the engine. They had to then replace the exhaust cam, phaser, timing chain tensioner and all seals and gaskets needed for the repair. The dealership seemed to know this was a common issue and a quick search on the internet confirms that many other people with Kia engines (particularly Kia Seltos) around 2019-2021 have also had this problem. The car is 6 years old and only has about 85,000 miles on it. It has had all the required maintenance up to this point. The engine disassembling itself on its own does not seem like typical wear and tear to me.

NHTSA ID

11765047

Incident

Aug 5, 2026

My 2021 Kia Seltos is experiencing engine sputtering/hesitation at approximately 3,000 RPM and the low oil pressure warning light illuminates while the vehicle is stopped or idling. The vehicle has been taken to an authorized Kia dealership for diagnosis. The dealership opened a Kia Techline case and advised us that the vehicle passed Kia's piston-related test, but the symptoms remain. The vehicle is affected by Kia safety recall SC209, which concerns improperly heat-treated piston oil rings that may damage the engine. Kia's recall documentation identifies illumination of the oil pressure warning lamp as one of the potential symptoms/consequences of this defect. Despite the continuing symptoms, including the oil pressure warning light and sputtering at approximately 3,000 RPM, the problem has not been repaired. The dealership has now stated that Kia is requesting oil-change records and removal of the valve cover for further diagnosis. We perform our own oil changes. We were told that without service records the engine claim may be denied and that we could be responsible for approximately $878 in diagnostic charges if Kia denies coverage. I am concerned about operating the vehicle because the engine continues to malfunction and display the oil pressure warning despite being evaluated by an authorized Kia dealership. The vehicle is available for further inspection if requested.

NHTSA ID

11763263

Incident

Aug 1, 2026

Severe Safety Hazard, Corporate Negligence, and Delayed Repair: * After picking the vehicle up following the secondary service, a heavy, toxic smell of raw gasoline began pouring directly through the cabin’s HVAC vents while driving. * I immediately called the dealership. A representative consulted a technician and dismissively told me that the "engine just needed to be broken in." * Acting on this negligent advice, I continued operating the vehicle. My [XXX] son rides in this car daily. Due to inhaling raw fuel vapors, both my toddler and I suffered acute physical distress, experiencing severe headaches and dizziness. * On XXX I returned the vehicle to Kia of Greenville to demand an inspection regarding the toxic fumes. The dealership finally admitted that a fuel ring was broken, exposing my cabin to hazardous vapors. While the dealership has since corrected and repaired this gas issue, it only occurred after my family was subjected to unnecessary physical harm due to the technician’s initial dismissal. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11763256

Incident

Apr 22, 2026

The fuel pump that is located within the fuel tank and under my seat somehow got a crack on a less than 5 year old car. I've had several people and mechanics tell me that that is rare with a car of that age. I am a safe and careful driver and purchased the car used directly from a Kia dealership. I have spent the past month trying to get a good will approval and they have denied twice even when I dont feel safe driving a car that will has parts not even exposed to the outside falling apart. My fuel pump is housed within my fuel tank and under my back seat so it is inaccessible to the average person, I have never even attempted to lift the seats. I am now left with a car I dont feel safe driving in with a large loan and a dealership and manufacturer that refuse to explain how this could happen or stand behind it. I'd also like to note that the light came on in early June so change in weather was not a factor. No extreme heat or cold at that time of year immediately prior or after it happened.

NHTSA ID

11762204

Incident

Jun 1, 2026

Car began throwing a P0304 code in June of 2025. I took it to Brookshire Car Care and they ran a diagnostic, but found nothing to be wrong. In November of 2025, the car began throwing a P0304 code again and this time also had a P0303 code and P0335. The car was taken to Christian Brothers as it was unsafe to drive and the closest mechanic to my location. They found the crankshaft sensor to be damaged due to metallic debris. In March of 2026, the P0304 code came on again and I now took it to the closest Kia dealership. They determined 2 coils and all spark plugs should be replaced. Now, again, the P0304 code is back as of [XXX]. I have a long list of symptoms that include the metallic debris on the crankshaft sensor, rapid oil loss, frequent rough starts on a cold engine, a metal ticking sound, constant idle vibration, a/c shuddering when car is idle or turned on and in park. The dealership has said they will not acknowledge the findings of Christian Brothers because they are not the ones who made the repair. They said they will do a thorough test on my engine, however they continued to insist it is likely a fuel injector issue. I am concerned there is extensive engine damage and they are going to try to get out of the repair by saying it’s a cheaper fix and not determining the actual cause. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11762123

Incident

Jun 13, 2025

My 2021 Kia Seltos 2.0L is experiencing excessive engine oil consumption between regularly scheduled oil changes. There is no visible external oil leak or oil accumulating underneath the vehicle, but the oil level becomes extremely low before the next scheduled oil change, requiring me to add oil myself. I am concerned that continued excessive oil consumption could result in inadequate engine lubrication, engine damage, engine seizure/stalling, or loss of power while driving. I took the vehicle to an authorized Kia dealership on September 1, 2026 and reported the excessive oil consumption. The dealership did not inspect the vehicle, perform diagnostic testing, or provide a repair order. I was told that because the vehicle has approximately 138,000 miles and is outside the warranty period, there was nothing the dealership or Kia would do and that diagnosis could be expensive. I subsequently contacted Kia Consumer Assistance. Kia confirmed that safety recall SC209 was completed on this vehicle in 2021. Kia advised that this vehicle is not currently included in SC336/NHTSA 25V099. Kia has opened a dealer complaint and advised that the matter will be brought to the attention of a District Manager. I am concerned because Kia has identified piston oil-ring-related problems involving increased oil consumption in certain Kia Seltos vehicles. Although my vehicle has not yet been diagnosed and Kia states that it is not included in SC336, I am reporting the excessive oil consumption and potential resulting engine failure as a safety concern. The vehicle is available for inspection.

NHTSA ID

11761313

Incident

Aug 25, 2026

The contact owns a 2021 Kia Seltos. The contact became aware several years ago that the transmission was not shifting properly and the vehicle was shaking abnormally. The vehicle was taken to a dealer; however, the technicians found no failure. The contact stated that on another occasion while in traffic, the engine overheated. The vehicle was taken back to the dealer, where it was diagnosed and determined that the transmission needed to be replaced. The vehicle was repaired; however, the brakes locked up while the vehicle was on a hill, forcing the contact to steer to the side of the road and turn the vehicle off. The vehicle was restarted and driven back to the residence, but the following day the vehicle stalled. The manufacturer was notified of the failures and requested that the contact return the vehicle to the dealer. The vehicle was returned to the dealer to be diagnosed. The contact was informed that the transmission needed to be replaced. The contact stated that the transmission was replaced 3 times within 3 years. The contact was informed by the service manager that the dual clutch was not ideal for driving in the mountains. The contact stated that during the first failure, there were several unknown warning lights illuminated with audible alerts to exit the vehicle. The manufacturer was notified of the failure. The dealer confirmed the transmission failure. The vehicle was not repaired. The failure continued with reduced power.

NHTSA ID

11761306

Incident

Sep 1, 2026

TECHNICAL SERVICE BULLETIN: CUSTOMER SATISFACTION: THEFT DETERRENT IGNITION CYLINDER PROTECTOR AND DECAL INSTALLATION (CS2312) - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information to install a Theft Deterrent Ignition Cylinder Protector on certain 2010-2022MY Kia vehicles outlined on page 20, which may not have been equipped with an immobilizer and whose Integrated Body Control Unit (IBU) / Body Control Module (BCM) did receive the Anti-Theft Software Logic upgrade under CS2301/02/03/04/05/06/07/08/09 TSBs. In an effort to help prevent thefts of Kia vehicles, a protective cover will be permanently affixed to the ignition cylinder. This Theft Deterrent Ignition Cylinder Protector prevents the removal of the key lock cylinder thereby preventing access to the ignition tumbler.

TECHNICAL SERVICE BULLETIN: INFOTAINMENT SYSTEM SOFTWARE UPDATE USING UPDATE.KIA.COM - This bulletin provides information and service procedures for updating the infotainment systems on applicable Kia vehicles using the Kia Navigation Updater available at update.kia.com. The software update may improve system performance, enhance existing features, and apply the latest operating software for supported vehicles (2021-2026MY All Models).

VOLUNTARY EMISSIONS SERVICE CAMPAIGN: OWNER RENOTIFICATION (SC199 FL301) - This document is the owner renotification advising that Kia is conducting Voluntary Service Campaign to update the software programming on the Transmission Control Module (TCM) and, if necessary, replace the Intelligent Variable Transmission (IVT) on certain 2021 MY Seltos vehicles.

TECHNICAL SERVICE BULLETIN: CUSTOMER SATISFACTION: THEFT DETERRENT IGNITION CYLINDER PROTECTOR AND DECAL INSTALLATION (CS2312) - This bulletin provides information to install a Theft Deterrent Ignition Cylinder Protector on certain 2010-2022MY Kia vehicles outlined on page 19, which may not have been equipped with an immobilizer and whose Integrated Body Control Unit (IBU) / Body Control Module (BCM) did receive the Anti-Theft Software Logic upgrade under CS2301/02/03/04/05/06/07/08/09 TSBs. In an effort to help prevent thefts of Kia vehicles, a protective cover will be permanently affixed to the ignition cylinder. This Theft Deterrent Ignition Cylinder Protector prevents the removal of the key lock cylinder thereby preventing access to the ignition tumbler.

CUSTOMER SATISFACTION CAMPAIGN: OWNER NOTIFICATION (CS2312) - This document is the owner notification advising that Kia is conducting Customer Satisfaction Campaign. A software upgrade that addresses the social media theft method has been made available to owners of eligible Kia model vehicles free of charge at authorized Kia dealers since 2023. In addition to the anti-theft software, a new zinc-reinforced ignition cylinder protector hardware upgrade has been developed and can be installed at the ignition cylinder location to provide additional protection against the social media theft method. Because the subject Kia vehicles were not factory-equipped with an engine immobilizer and were previously eligible for the software upgrade, these vehicles are eligible until March 31, 2027, to have the ignition cylinder protector installed—if requested—at no cost through an authorized Kia dealership. (Mailing of these notifications to vehicle owners will be completed from December 17, 2025 through February 27, 2026)

PITSTOP: TECHNICAL OPERATIONS: EXTERNAL DAMAGE TO ULTRASONIC SENSOR: This Pitstop provides information related to Parking Distance Warning (PDW) alerts and repairs involving ultrasonic sensors. The PDW system alerts the driver while parking, by calculating distance based on the difference in signal transmission and reception times between the vehicle (ultrasonic sensor) and an object. The membrane film of the ultrasonic sensor is used for object detention and can be damaged by stone chips or foreign substances while driving. Damage to the cover of the ultrasonic sensor can also lead to damage to the internal circuit. As a result of this external damage, the PDW system may not receive the proper signal from the ultrasonic sensor. In some cases, the system may cause a false alarm, no alert, or phantom warnings by a “Warning Lamp’ to be displayed on the cluster. The ultrasonic sensor membrane film should be always inspected for external damage and if any part replacement should be treated as a general repair, not as a warranty claim repair for this concern. (Please note that this Pitstop only applies to models/trims that are equipped with the ultrasonic sensors.)