EXTERIOR LIGHTING:HEADLIGHTS
2004 Porsche Cayenne
Recalls, owner-reported complaints, investigations and safety data
Data refreshed
Overview
Our database contains 38 NHTSA owner-reported complaints for the 2004 Porsche Cayenne, most frequently naming the powertrain (other), engine and fuel system categories. 6 safety recalls have been issued covering this model year; 2 NHTSA investigations name it; and 417 manufacturer communications are on file.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Complaint activity over time
When owners filed reports about this model year
View as table
| Month | Complaints filed | Cumulative |
|---|---|---|
| Apr 2004 | 1 | 1 |
| Jul 2004 | 1 | 2 |
| Mar 2005 | 1 | 3 |
| Dec 2005 | 1 | 4 |
| Jun 2006 | 1 | 5 |
| Jun 2008 | 1 | 6 |
| Dec 2010 | 1 | 7 |
| Mar 2012 | 1 | 8 |
| Jul 2012 | 5 | 13 |
| Sep 2014 | 1 | 14 |
| Oct 2014 | 1 | 15 |
| Nov 2015 | 1 | 16 |
| Dec 2015 | 1 | 17 |
| Jan 2016 | 1 | 18 |
| Mar 2017 | 1 | 19 |
| Nov 2017 | 1 | 20 |
| Dec 2017 | 1 | 21 |
| Apr 2018 | 3 | 24 |
| May 2018 | 1 | 25 |
| Oct 2018 | 1 | 26 |
| Jan 2019 | 1 | 27 |
| Sep 2019 | 1 | 28 |
| Nov 2019 | 1 | 29 |
| Mar 2020 | 1 | 30 |
| Mar 2021 | 1 | 31 |
| Jun 2021 | 2 | 33 |
| Nov 2022 | 2 | 35 |
| Dec 2022 | 1 | 36 |
| Jan 2023 | 1 | 37 |
| Aug 2023 | 1 | 38 |
What owners report
Complaints grouped by the component NHTSA recorded
- Powertrain (other)1020.4%
- Engine1020.4%
- Fuel system918.4%
- Electrical612.2%
- Airbags36.1%
- Exterior lighting36.1%
- Suspension24.1%
- Tires & wheels12.0%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Safety recalls
6 campaigns cover this model year
Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.
Check a VIN on NHTSA.govPOWER TRAIN:AUTOMATIC TRANSMISSION:GEAR POSITION INDICATION (PRNDL)
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
Safety investigations
NHTSA inquiries naming this vehicle. An investigation is not a finding of a defect.
SRS WARNING LIGHT ILLUMINATION
PORSCHE IS INITIATING A CUSTOMER NOTIFICATION ACTION TO ADDRESS A CONDITION RELATED TO A FAULTY OR LOOSE CONNECTOR IN THE SIDE AIRBAG SYSTEM.PORSCHE'S TESTING HAS SHOWN THAT THE FAULTY CONNECTOR WILL NOT PREVENT SIDE AIRBAG DEPLOYMENT.THE FAULTY CONNECTOR WILL CAUSE THE CIRCUIT RESISTANCE TO EXCEED THE THRESHOLD FOR ILLUMINATION OF THE AIR BAG WARNING LIGHT.PORSCHE HAS REPORTED A LARGE NUMBER OF WARRANTY CLAIMS FOR ILLUMINATION OF THE AIR BAG WARNING LIGHT AND MANY VEHICLES HAVE BEEN SERVICED TO CORRECT THIS CONDITION AS DESCRIBED IN THE CAYENNE TECHNICAL INFORMATION BULLETIN: GROUP 6, #11/04 AIRBAG WARNING LIGHT ACTIVATED.PORSCHE WILL PERFORM THIS SERVICE TO ALL REMAINING UNCORRECTED VEHICLES UNDER A NEW PRODUCT IMPROVEMENT CAMPAIGN STARTING AT THE END OF APRIL 2007.ALL OWNERS OF A SUBJECT VEHICLE BUILT THROUGH NOVEMBER 2004 WILL BE NOTIFIED BY PORSCHE TO BRING THE VEHICLE TO A DEALER TO RECEIVE THE FREE MODIFICATION.VEHICLES BUILT AFTER NOVEMBER 2004 DO NOT CONTAIN THE SUBJECT CONNECTOR.IN ADDITION, PORSCHE REPORTS THAT A SMALL NUMBER OF VEHICLES BUILT IN NOVEMBER AND DECEMBER 2003, MAY CONTAIN AN INCORRECTLY MANUFACTURED SIDE AIRBAG MODULE.THIS MAY ALSO PRODUCEILLUMINATION OF THE AIRBAG WARNING LIGHT THAT WOULD BECOME EVIDENT SOON AFTER THE VEHICLE IS PUT INTO SERVICE.WARRANTY DATA INDICATES THAT THESE MODULES HAVE BEEN CORRECTED AND NO LONGER PRESENT A RISK.PORSCHE HAS NOT RECEIVED ANY REPORT OF NON-DEPLOYMENT OF THE SIDE AIRBAG.THE ACTION TAKEN BY PORSCHE IS SUFFICIENT TO RESOLVE THE ISSUE RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
SRS WARNING LIGHT ILLUMINATION
DURING THE PRELIMINARY EVALUATION PHASE, ODI IDENTIFIED 76 OWNER COMPLAINTS AND 6,582 WARRANTY CLAIMS RELATED TO AIRBAG WARNING LIGHT ILLUMINATION FROM EITHER A FAULTY SIDE-IMPACT AIRBAG MODULE OR WIRING HARNESS.TO DATE, THERE HAS BEEN NO ALLEGATION OF CRASH, INJURY OR DEATH REPORTED.PORSCHE REPORTS THAT A BAD BATCH OF MODULES WAS PRODUCED DURING MID-NOVEMBER TO MID-DECEMBER, 2003.HOWEVER, PORSCHE?S WARRANTY DATA INDICATES THAT MOST OF THE MODULES REPLACED UNDER WARRANTY WERE ON VEHICLES BUILT BEFORE AND AFTER THIS PERIOD INDICATING THAT THE ISSUE COULD BE MORE WIDESPREAD.PORSCHE REPORTS THAT THE WIRING HARNESS MALFUNCTION IS DUE TO A FAULTY CONNECTOR LEADING TO THE AIRBAG MODULE AS A RESULT OF ENVIRONMENTAL AND MECHANICAL STRESS.IN JUNE AND NOVEMBER OF 2004, PORSCHE ADDED A PROTECTIVE COAT OF LUBRICANT GEL TO THE CONNECTOR AND REROUTED THE HARNESS TO FIX THE PROBLEM ON ALL FUTURE PRODUCTION.PORSCHE HAS NOT ISSUED A RECALL CAMPAIGN, BUT IT HAS CIRCULATED TO ITS DEALERS TWO SERVICE BULLETINS, BOTH IN SEPTEMBER 2004 TO ADDRESS THE ABOVE ISSUES.THIS INVESTIGATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA06-005) AND WILL INCLUDE MY 2006 VEHICLES.
Recent owner complaints
Reports submitted to NHTSA, shown in the owner's own words
Strong odor of gasoline traveling through the vents injected into vehicle. Fuel filter has a crack. Underhood electrical problems that may cause a fire
- NHTSA ID
- 11540647
- Incident
- Jun 1, 2023
The contact is a car seat technician. The contact worked with a family who owns a Maxi-Cosi Pria 85 Max Convertible Car Seat, as the technician was inspecting the car seat she noticed the chest clip was not working as needed. The magnetic piece that clips on the chest area comes out easily.
- NHTSA ID
- 11500425
- Incident
- Dec 31, 2022
The contact owns a 2004 Porsche Cayenne. The contact stated that while the vehicle was taken to the dealer for a recall repair appointment, he noticed that the steering wheel had a quarter inch of play. The U-Joint connection was severely corroded. The dealer diagnosed that the steering column and steering shaft needed to be replaced. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was 266,969.
- NHTSA ID
- 11497634
- Incident
- Dec 13, 2022
- Mileage
- 266,969 mi
There is a significant smell of gasoline inside the cabin of the vehicle. There was a recall on the same make, model, and year for fuel pump filter flange leaks, which are indicative of a strong smell of gas inside the car. This can potentially cause the car to start on fire. The dealer stated due to the VIN, the vehicle was not covered under the existing recall.
- NHTSA ID
- 11493210
- Incident
- Nov 11, 2022
The contact owns a 2004 Porsche Cayenne. The contact received notification of NHTSA Campaign Numbers: 22V656000 (Exterior Lighting), 19V446000 (Power Train), and 17V576000 (Fuel System, Gasoline) however, the parts to do the recall repairs were unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that the fuel gauge failed to read accurately. The headlamp wiring had been deteriorating causing the headlights to malfunction. The manufacturer was made aware of the failure and a case was opened. The approximate failure mileage was 170,000. Parts distributions disconnect.
- NHTSA ID
- 11491915
- Incident
- Jan 8, 2018
- Mileage
- 170,000 mi
I returned after being away for a few weeks, in May 2021. The solar panel had been on the inner windshield of the car following installation a few months prior. I found the car's 12V battery was almost dead (about 4 Volts), and the solar panel's plastic frame was severely melted, causing it to deform and lift away from the glass solar panel. Photos uploaded below. From reading reviews on this product on the Harbor Freight website, I now see that this is a common problem. I don't know what the cause is. Could be that the cheap plastic is just not made to withstand summer heat (although I have 2 more of these in my other cars, with no problems), and that the severe deformation of the frame somehow shorted something electical inside the panel that caused the car's 12V battery to discharge, heating the glass panel and melting all the surrounding plastic. Or it could be that an electrical problem was the trigger, causing the battery to discharge, etc. Harbor Freight is so far making it extremely difficult to try to raise the problem with them. I think this could be a serious issue, perhaps leading to a car fire. And if it is indeed an electrical fault that triggers this, then it could happen when parked in a garage (no solar heating needed), possibly leading to worse.
- NHTSA ID
- 11421164
- Incident
- May 11, 2021
The cam shaft actuator has gone out.. Recalled on newer vehicles mine is 2004. Front airbag is also non operational
- NHTSA ID
- 11420279
- Incident
- Jun 9, 2021
TL* THE CONTACT OWNS A 2004 PORSCHE CAYENNE S. THE CONTACT STATED THAT WHILE ATTEMPTING TO START THE VEHICLE, THE CONTACT HEARD A LOUD "BOOM" NOISE AND FIRE STARTED COMING FROM THE GLOVE BOX IN THE INTERIOR OF THE VEHICLE. FIRE MARSHALS WERE CALLED ONTO THE SCENE TO ATTEMPT TO EXTINGUISH THE FIRE, AFTER 3 HOURS THE FIRE WAS EXTINGUISHED. A REPORT WAS MADE WITH THE FIRE MARSHALS. THE CONTACT STATED NO INJURIES WERE SUSTAINED AT THE SCENE. THE VEHICLE WAS NOT TOWED AND REMAINS ON CONTACTS PROPERTY. UPON INVESTIGATION, THE CONTACT ASSOCIATED THE FAILURE WITH, NHTSA CAMPAIGN NUMBER: 04V069000 (ELECTRICAL SYSTEM) HOWEVER THE VIN WAS NOT INCLUDED. THE MANUFACTURER WAS INFORMED OF FAILURE AND TOLD THE CONTACT THAT SINCE THEY DID NOT PURCHASE THE VEHICLE FROM A PORSHE DEALER THERE WAS NOTHING THEY COULD TO DO ASSIST THE CONTACT. THE FAILURE MILEAGE WAS APPROXIMATELY 115,000.
- NHTSA ID
- 11399023
- Incident
- Mar 3, 2021
- Mileage
- 115,000 mi
Manufacturer communications
A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.
Porsche Tester Software Update Information Software Version: 44.300.000
VAS 621001A Matrix Headlamp Aimer – Automatic Shipment / Maha Installation
VAS 621001A Matrix Headlamp Aimer – Automatic Shipment / Maha Installation
ENGINE
Allocation of Approved Engine Oils MY 2027 (13/26)
PiUS Update Information Software Version: 3.2
PiUS Update Information Software Version: 3.2
Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.
Compare model years
Complaint and recall counts across every year of this model
| Year | Complaints | Recalls | Investigations | Issue Index |
|---|---|---|---|---|
| 2026 | 3 | 1 | 0 | — |
| 2025 | 5 | 2 | 0 | — |
| 2024 | 5 | 4 | 0 | — |
| 2023 | 5 | 1 | 0 | — |
| 2022 | 3 | 2 | 0 | — |
| 2021 | 18 | 5 | 0 | 52.2 |
| 2020 | 23 | 4 | 0 | 62.9 |
| 2019 | 41 | 6 | 0 | 59.1 |
| 2018 | 13 | 1 | 1 | 44.2 |
| 2017 | 16 | 2 | 1 | 60.7 |
| 2016 | 38 | 2 | 1 | 54.7 |
| 2015 | 13 | 2 | 1 | 41.2 |
| 2014 | 53 | 3 | 0 | 45.4 |
| 2013 | 40 | 3 | 0 | 48.6 |
| 2012 | 27 | 4 | 0 | 46.3 |
| 2011 | 30 | 3 | 0 | 44.0 |
| 2010 | 1 | 2 | 0 | — |
| 2009 | 15 | 2 | 0 | 50.8 |
| 2008 | 27 | 3 | 0 | 44.5 |
| 2007 | 0 | 0 | 0 | — |
| 2006 | 41 | 3 | 1 | 58.8 |
| 2005 | 32 | 4 | 2 | 58.3 |
| 2004Viewing | 38 | 6 | 2 | 58.7 |
| 2003 | 2 | 2 | 2 | — |
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.