2016 Subaru Crosstrek

The Crosstrek has a broken cam carrier. It is a design flaw and known issue of Subaru Crosstrek. A broken or leaking cam carrier is dangerous to the vehicle because it directly compromises engine lubrication, structural integrity, and electrical safety. The cam carrier acts as a structural housing that keeps the camshafts securely in place and seals oil inside the top of the engine. Its liquid sealant fails and is bound to creates several severe operational hazards. The cracked seals has critical oil escaping. If the oil level drops too low, the engine can experience severe internal friction, leading to scored camshaft journals and rod knock while driving. Ultimately can lead to engine failure. Further, it is an immediate fire hazard, especially in the Crosstrek boxer engine design with the oil commonly dripping downward onto high-temperature exhaust components like the catalytic converter or exhaust manifold. Additionally, oil leaking can travel to the spark plug wells and causes misfires, loss of acceleration, and sudden stalling. Moreover, oil leak destroys electronic and sensors including the wiring harness and serpentine belt. Also, toxic cabin fumes from leaking oil burns can pull into the vehicle’s HVAC system and creates an immediate health hazard that can impair driving the vehicle. It is well-documented by Subaru of this issue stemming from factor sealant application (RTV) rather than a wearable maintenance item. Specifically, Technical Service Bulletin TSB 02-192-24 regarding engine oil leak diagnostics. There are 95,000 miles on the Crosstrek only. Subaru Service quoted me $6,101.54 to repair. Please issue a recall on the 2016’s Crosstrek to mandate Subaru to fix the dangers at no charge to the customer. Thank you.

NHTSA ID

11774881

Incident

Jun 9, 2026

While driving my 2016 Subaru Crosstrek (VIN: [XXX]) at approximately 70,000 miles, the vehicle experienced a sudden, catastrophic cooling system rupture on the roadway without any prior dashboard warning light. A radiator hose burst, resulting in rapid, complete loss of engine coolant and steam, creating an immediate safety hazard and forcing an emergency roadside stop. A subsequent diagnostic teardown by an independent specialist confirmed the root cause was premature degradation of internal engine seals (the upper oil pan and internal coolant crossover O-rings inside the FB20 engine block). These internal seals failed prematurely, allowing pressurized engine oil and coolant to cross-contaminate. The chemical exposure deteriorated the cooling system hoses from the inside out until structural failure occurred. The failure required an emergency tow, an entire engine-out reseal, cylinder head machining, and replacement of all compromised cooling components at a cost of $5,000 out of pocket. Premature degradation of internal coolant crossover seals in Subaru FB-series engines is a recognized safety defect that causes sudden fluid loss, loss of forward propulsion, and severe hazard on active roadways at relatively low mileage. Subaru of America has declined to issue a recall or assist (Case #XXX). I request a formal NHTSA defect investigation into premature internal coolant crossover O-ring failure on 2013–2018 Subaru Crosstrek vehicles." INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11767861

Incident

Sep 22, 2026

Within 24 hours of purchase, the exhaust pipe became detached underneath the vehicle and exhaust fumes and odor were entering the cabin while driving. This created a potential carbon monoxide exposure risk to me and passengers. Subaru inspected the vehicle and confirmed the exhaust issue existed before I purchased the car. The selling dealership did not disclose this safety defect and refused to unwind the sale when notified.

NHTSA ID

11704175

Incident

Nov 30, 2025

A/C Control Head and connector burned on both ends. Dealer service center stated it was a significant safety/fire hazard if we had not immediately taken in to be checked. No warning, no fuses out. Only indication something was wrong is a/c turned on but only on 1,2 and 4. Then, same day, only on 4. Next day took to Subaru service center. When we asked how would replacing parts stop this from happening again, we were told original parts had a “Design Flaw” and was “Defective”. Replacement/New parts wiring system actually corrects the OEM defect.

NHTSA ID

11697638

Incident

Oct 20, 2025

Hood latch failed causing hood to fly open, smashing and breaking my windshield.

NHTSA ID

11658990

Incident

Mar 23, 2025

The CVT valve body was diagnosed as defective by the Subaru Dealership service department. The car was taken to the dcealership when the A/T OIL EMP, HILL ASSIST, ABS and TRACTION CONTROL, STABILITY CONTROL lights came up. The valve body is still available for inspection. The car was taken to the dealership for a Brake Light Switch recall that has the same simptoms.

NHTSA ID

11657595

Incident

Dec 10, 2024

Full electrical power steering failure

NHTSA ID

11654714

Incident

Feb 10, 2025

How was your safety or the safety o others put at risk? On [XXX], I bought a 2016 Subaru Crosstrek. Unfortunately, I fell into the bad and abusive practice of buying a car as is since at no time did that used car dealer in Raleigh inform about the correction and rust that is underneath the car. If they had said so, I would not buy the car since it cannot be fixed and at the Subaru dealer where I live, they told me that the car should not have been sold for use on the road due to the degree of correction and rust it presents. In September, when it did not pass the inspection, I came to find out about the situation of the poor condition underneath the car. It had a leaking muffler and they had to repair it so that the car could pass inspection. I present other situations; but the worst is the state of deterioration. BBB and Consumer Protective, I made complaints and nothing was the result; Because they offered through BBB a settlement at a supposedly low price (I did not accept because I did not trust the sale due to bad faith) and through Consumer Protection, they told me to go to court. I went to court because up to $10,000.00usd, they will see the case without legal assistance; I did not qualify because that dealer sold the car for more than $10,000.00usd. The government could veto the law on car sales as it is, because they abuse and continue selling risky cars and the problem falls on the buyer. Please!! I need a help in this situation. Thank you. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11628719

Incident

Sep 25, 2024

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