RoadVitals

1991 Toyota 4Runner

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
43
Latest Sep 27, 2017
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
2
Latest May 24, 2006
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
4
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
3
4 injuries, 0 deaths reported

Overview

Our database contains 43 NHTSA owner-reported complaints for the 1991 Toyota 4Runner, most frequently naming the engine, brakes and steering categories. 2 safety recalls have been issued covering this model year; 4 NHTSA investigations name it; and 28 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Engine2142.9%
  • Brakes612.2%
  • Steering510.2%
  • Tires & wheels48.2%
  • Transmission48.2%
  • Other / unspecified36.1%
  • Fuel system24.1%
  • Visibility12.0%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

2 campaigns cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
06E049000

EXTERIOR LIGHTING

May 24, 2006
27,176 units potentially affected
The defect: CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
The risk: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
The remedy: CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
CK MOTORSPORT, INC.View on NHTSA.gov
05V389000

STEERING:LINKAGES:ROD:RELAY:CONNECTING

Sep 6, 2005
977,839 units potentially affected
The defect: ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES, IF THE STEERING WHEEL IS REPEATEDLY TURNED UNDER CERTAIN CONDITIONS WHERE HIGH STEERING EFFORT AND POWER ASSIST ARE REQUIRED, FOR INSTANCE, WHEN FULLY TURNING THE WHEEL WHILE THE VEHICLE IS STOPPED, A FATIGUE CRACK MAY DEVELOP IN THE STEERING RELAY ROD.
The risk: IF THE VEHICLE IS CONTINUED TO BE OPERATED IN THIS CONDITION, THE RELAY ROD MAY FRACTURE, INCREASING THE RISK OF A CRASH.
The remedy: DEALERS WILL REPLACE THE STEERING RELAY ROD. THE RECALL BEGAN OCTOBER 5, 2005. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
TOYOTA MOTOR NORTH AMERICA, INC.Manufacturer number 50NView on NHTSA.gov

Safety investigations

NHTSA inquiries naming this vehicle. An investigation is not a finding of a defect.

DP02002ClosedDefect Petition

REAR SEAT BELT ROUTING

Opened Mar 26, 2002
Closed Aug 26, 2002
SEAT BELTS:REAR/OTHER
SQ99003ClosedInvestigation

CORRODED BRAKE LINES

Opened Jan 27, 1999
Closed Apr 22, 1999

TOYOTA IS CONDUCTING A SAFETY RECALL IN CANADA 98-253. CORRODED BRAKE LINES COULD FAIL RESULTING IN A PARTIAL BRAK SYSTEM LOSS AND INCREASED STOPPING DISTANCES

SERVICE BRAKES, HYDRAULIC
EA92011ClosedEngineering Analysis

LOSS OF BRK EFFECTIVENESS

Opened Mar 24, 1992
Closed Jan 21, 1993

There is no summary currently available

SERVICE BRAKES, HYDRAULIC
PE91147ClosedPreliminary Evaluation

LOSS OF BRAKE EFFECTIVENES

Opened Nov 6, 1991
Closed Mar 24, 1992

===

SERVICE BRAKES, HYDRAULIC

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

View all 43
Other / unspecified
Filed Sep 27, 2017

BACK IN AUGUST 2016 I PURCHASED AND INSTALLED 4 NEW TIRES, I CLEANED AND PAINTED WHEELS BEFORE INSTALLING 4 NEW SLIME TIRE VALVES #TR 415 SLIME PART# 20261 I PURCHASED THESE VALVES AT WALMART IN SOMERSET, KY THE DATE CODE ON PACKAGE WAS 08.26.14 I PURCHASED (8) PACKS 16 TOTAL VALVES ( I STILL HAVE 3 PACKS THAT I HAVE NOT OPENED). I HAVE A TIRE CHANGER ON MY FARM AND DO MY OWN TIRE SERVICE. ON 09-26-2017 I HAD A TIRE FAILURE ON MY TOYOTA WHILE DRIVING NOTICE SLIGHT PULL. AFTER STOPPING AND INSTALLING SPARE I DETERMINED THAT ALL 4 VALVES I PUT ON LAST YEAR WERE DRY ROTTED (CRACKED). I KEEP THIS VEHICLE IN BARN WHEN NOT BEING DRIVEN (NO SUN DAMAGE SHOULD OCCURED. I CHECKED A TRAILER THAT I HAD APPLIED NEW VALVES ON FROM THE SAME LOT OF VALVES, THEY TO WERE DRY ROTTED AND ONE WAS FLAT. THESE PRODUCTS ARE DANGEROUS TO USE, THE VALVES WILL PULL APART WITH LIGHT PULLING FROM FINGERS. THESE PRODUCTS NEED TO BE RECALLED. I DID NOT CONTACT WALMART ABOUT THIS FAILURE DUE TO PRODUCT PURCHASED FROM THEM NOT MADE BY THEM! I DID CONTACT SLIME.COM WITH NO REPLY BACK AS OF 09-27-2017.

NHTSA ID
11030211
Incident
Sep 26, 2017
Mileage
270,000 mi
BrakesDriver assistance
Filed Dec 4, 2015

WHILE DRIVING IN THE STREET AT 40 MPH, IT ACCELERATES FOR NO REASON. I COULD NOT STOP, THE BRAKE PUT HARD, DID NOT RESPOND TO ANY CHANGE AND ENGINE SPEED INCREASED TO MORE THAN 5000. I HAD TO TURN IT OFF STILL RUNNING. TO TURN IT BACK ON, IT WILL NOT DO SO AGAIN.

NHTSA ID
10808466
Incident
Dec 3, 2015
Mileage
154,000 mi
Other / unspecified
Filed Jun 11, 2014

OEM STANDARD TIRES ARE 225/75R15 ON TOYOTA STEEL WHEELS. OEM FACTORY OPTION TIRES ARE W/31X10.5 ON TOYOTA BRAND ALUMINUM WHEELS. THE FACTORY OFFICIAL STICKER SHOWS THE OPTION TIRES AS FACTORY-INSTALLED. THE DRIVER DOOR PILLAR STICKER SHOWS THE FACTORY-INSTALLED TIRE AS 225/75R15. THE PILLAR STICKER IS WRONG DUE TO DEFECT IN THE MANUFACTURING PROCESS. IN RELIANCE ON THE PILLAR STICKER, A TIRE TECHNICIAN INSTALLED REPLACEMENT TIRES BASED ON THE STANDARD SIZE. THE STANDARD TIRE IS SIGNIFICANTLY SMALLER IN DIAMETER THAN THE FACTORY OPTION TIRE. SAFETY ISSUES: 1) SPEEDOMETER ERROR ~10%, CAUSING MISMATCH TO POSTED LIMIT AND FORESEEABLE TAILGATING AND OTHER ADVERSE BEHAVIORS BY SURROUNDING DRIVERS; 2) DEGRADED STABILITY ON HIGH-CENTER OF GRAVITY SUV DUE TO MISMATCH BETWEEN FACTORY OPTION SPARE TIRE AND REPLACEMENT TIRES BASED ON ERRONEOUS PILLAR STICKER. *TR

NHTSA ID
10597620
Incident
May 24, 2014
Mileage
252,806 mi
Body & structure
Filed Mar 2, 2011

TL* THE CONTACT OWNS A 1991 TOYOTA 4-RUNNER. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO HAVE THE EXHAUST INSPECTED AND WAS TOLD THAT THE FRAME WAS SEVERELY RUSTED AND THE VEHICLE WAS UNSAFE TO DRIVE. THE MECHANIC ALSO STATED THAT THE FRAME WAS FRACTURING FROM THE UNDERBODY SHIELDS, WHICH WAS ALSO SEVERELY RUSTED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 164,000 AND THE CURRENT MILEAGE WAS 165,000. UPDATED 4/11/2011 *CN THE CONSUMER STATED THE DAMAGE WAS HIDDEN BY THE VALANCE AND WAS LOCATED WHERE THE TOW HOOK WAS. ALSO, THE FACTORY PRESS PLATE IN THE FRAME WAS ROTTED, WHICH ALLOWED MOISTURE IN THE FRAME. UPDATED 04/27/11

NHTSA ID
10386169
Incident
Jan 3, 2010
Mileage
164,000 mi
Steering
Filed Jan 3, 2008

BROUGHT MY 1991 4RUNNER INTO CONCORD (CA) TOYOTA DEALER FOR RECALL NHTSA CAMPAIGN ID NUMBER : 05V389000, FOR :COMPONENT: STEERING:LINKAGES:ROD:RELAY:CONNECTING AFTER RECEIVING THE VEHICLE, THERE IS TOO MUCH "PLAY" (MOVEMENT) IN THE STEERING WHEEL, AND THE FRONT WHEELS "WOBBLE" BADLY IN CERTAIN SITUATIONS, CREATING UNSAFE DRIVING CONDITIONS. THE PROBLEMS APPEAR TO BE FRONT END-END/ALIGNMENT RELATED. I DID NOT HAVE THESE PROBLEMS PRIOR TO TAKING THIS IS IN FOR THE RECALL. THE ASST SVC MGR AT THE DEALER INSISTS THAT THEIR WORK DID NOT CAUSE THE ISSUE, AND THAT THERE IS NOW ANOTHER BAD PART ON MY FRONT-END COMPONENT THAT MUST BE REPLACED, AT MY COST, TO FIX THIS (SAFETY) ISSUE. PLEASE HELP ASAP - MY VEHICLE IS AT THE DEALERSHIP NOW (01/03/06)*CN

NHTSA ID
10213614
Incident
Jan 3, 2008
Engine
Filed Jun 24, 2007

CAR OVER HEATED AND CUT OFF. NOW LEAKING WATER INTO SPARK PLUGS.*AK

NHTSA ID
10194079
Incident
Jun 13, 2007
Engine
Filed Jan 21, 2007

BLOWN HEAD GASKET, 1991 TOYOTA V6 4RUNNER, RECALLED IN 1998 FOR THE PROBLEM, CORRECTED AND GASKET FAILED AGAIN IN 2007. *NM

NHTSA ID
10179278
Incident
Jan 10, 2007
Mileage
191,680 mi
Steering
Filed Feb 9, 2006
Crash reported

1991 TOYOTA 4RUNNER STEERING FAILED WHEN TURNING WHEEL. *TS ***NO ANSWER REQUIRED*** THE CONSUMER RECEIVED A RECALL NOTICE REGARDING THE STEERING LINKAGES TWO MONTHS AFTER THE ACCIDENT. *JB *NM

NHTSA ID
10150856
Incident
Nov 28, 2005

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

TSB003220

AIR BAGS; EQUIPMENT; VEHICLE SPEED CONTROL

TSB: Replacement certification labels (the vinyl label installed on the driver door or door post) and VIN plates (the metal plate riveted to dashboard) (see Figure 1) for most 1979 ? 2023 model year vehicles may be available provided the requests meet the criteria listed in this Service Bulletin. Follow the Procurement Procedure in this bulletin to request a replacement certification label or VIN plate.

Toyota PRO19-02

EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL; TIRES; WHEELS

POL: This consolidated Tire Warranty Guide contains the complete warranty terms for all brands of ground and spare tires currently in use by Toyota. This information must be kept near the point of vehicle sale and be available to any customer that requests it. Customers can find this information on the Owner?s section of Toyota.com. Dealers can locate a copy of this guide on the Claims Processing & Resource Center in Dealer Daily as well.

T-SB-0032-20 Rev

EQUIPMENT

TSB: Replacement certification labels (the vinyl label installed on the driver door or door post) and VIN plates (the metal plate riveted to dashboard) (see Figure 1) for most 1979 ? 2021 model year vehicles may be available provided the requests meet the criteria listed in this Service Bulletin. Follow the Procurement Procedure in this bulletin to request a replacement certification label or VIN plate.

T-SB-0304-17 Obs

EQUIPMENT

TSB: OBSOLETE NOTICE April 07, 2020: This bulletin is now obsolete. Please see T-SB-0032-20. Replacement Certification Labels and VIN Plates

T-SB-0032-20

EQUIPMENT

TSB: SUPERSESSION NOTICE The information contained in this bulletin supersedes Service Bulletin Nos. PG021-88, PG015-89, PG0015-90, PG002-91, PG002-93, PG005-97, PG007-01, PG007-07, PG006-01, PG004-97, T-SB-0144-08, and T-SB-0304-17. The aforementioned bulletins are obsolete, and any printed versions should be discarded. Replacement certification labels (the vinyl label installed on the driver door or door post) and VIN plates (the metal plate riveted to dashboard) (see Figure 1) for most 1979 ? 2020 model year vehicles may be available provided the requests meet the criteria listed in this Service Bulletin. Follow the Procurement Procedure in this bulletin to request a replacement certification label or VIN plate.

V06_Dealer Packa

ENGINE AND ENGINE COOLING

Dealer Package: 12/18/2018 The Program Details section has been updated. SPECIAL POLICY ADJUSTMENT FOR 1988 - EARLY 1990 TRUCK & 4RUNNER WITH 3VZ?E V6 ENGINES AND SPECIAL SERVICE CAMPAIGN (V06) FOR 1990 - EARLY 1995 TRUCK, 4RUNNER & T100 WITH 3VZ?E V6 ENGINES.

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Toyota 4Runner by model year
YearComplaintsRecallsInvestigationsIssue Index
2026710—
2025541049.7
2024810—
2023301051.7
2022393058.8
2021341051.1
2020311044.0
2019644058.1
2018585056.9
2017365163.7
2016788165.4
2015869159.1
2014777159.4
2013366157.3
2012968158.8
201116310157.4
201014512156.6
2009226160.0
2008965158.6
20071545153.2
20063805260.0
20054245256.6
20046782253.0
20036953253.5
20022243155.7
20011853049.9
20004832049.0
19993302051.2
19982504052.1
19972614055.1
19961615054.3
19951724159.2
1994644263.2
1993513259.9
1992533260.1
1991Viewing432455.7
1990782465.1
1989611—
1988910—
1987500—
1986800—
1985200—
1984200—

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.