2008 Toyota Fj Cruiser

Chassis frame rotted

NHTSA ID

11735229

Incident

Dec 31, 2025

I have 47k miles on my car. I took it in for an oil change (Fox Toyota, Rochester Hills, MI) and was told that it was dangerous to drive. I needed a new rear axle and much more. No details were provided. I could not open the email link they sent to my phone. I left the car at the service dept. 10/21/25 -prior to this visit I brought my car in to Fox for an oil change august 2024 and was told I would probably need new struts soon. I had appx 44,000 miles on my car at that time. - I park in my garage every night and have had an undercarriage wash each month at a car wash. - I live on a dirt road but my husband's 2017 Chevy Silverado has 180,000+ miles. -People online have asked me if I parked in the ocean -I contact Toyota Brand Engagement immediately. They paid a small amount ($3900) toward fixing the $17,000 bill. My car was in limbo at service for 30 days. I had not care. So I had to accept.

NHTSA ID

11703439

Incident

Oct 21, 2025

The contact owns a 2008 Toyota FJ Cruiser. The contact stated while driving at an undisclosed speed, the contact became aware that the electronic power steering was not functioning properly, requiring increased steering wheel rotation before the vehicle started to maneuver in either direction. No warning lights were illuminated. The vehicle was not taken to the dealer or an independent mechanic. The vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was 197,000.

NHTSA ID

11619187

Incident

Oct 10, 2024

Mileage

197,000 mi

Premature frame rust

NHTSA ID

11597026

Incident

Jun 26, 2024

The frame of the vehicle is rotted out. Holes in it. Front to back , side to side ROTTED. TOYOTA DEALER looked at it at my request when it was in for service and said it was very bad. I’m [XXX] on Social Security, I cannot afford a frame or a new car. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11558061

Incident

Nov 30, 2023

Seat belt just started to not work. retractor is not working and I am concern for my safety due to relocating to Florida and seat belt is not working.

NHTSA ID

11545010

Incident

Sep 15, 2023

the brakes are constantly binding up due to rust and need replaced, recently ABS brake lines rusted off causing me to miss a stop sign, very dangerous, Upper rear control arm mount rusted and cracked completely off causing steering and braking problems and had to be replaced to even use this vehicle, , The front rack has been replaced due to excessive rust of lines and fittings, same with transmission cooler lines-rotted off...brake backing plates rotted off.. Even though I have had this undercoated and rust treated, the frame is rusting inside-out...frame braces, everything on the frame is rusted much more than one would expect, even in a salt state like Ohio....my safety was put at risk by faulty brakes, the frame is not safe under hard braking and may cause an accident, the dealer has seen this vehicle, a local independent says "get rid of it"...no warning lamps, just wild things happen with brakes, pulls left, pulls right, front, then back and this past time ...NONE!...only 111,000 miles.

NHTSA ID

11503872

Incident

Dec 5, 2022

On the home my wife went to apply the brakes and she had no brake pressure. The pedal went all the way to the floor. Then several lights and a buzzer sound started, and she could not stop the car. She was able to pull up on the e-brake just before she drove completely into the intersection, where several cars were driving in both directions. The front end of car ended partially in the north bound lane of US MD-5. There was also a home at the end of the road that she could have also driven into. I researched on several forums where other owners have had the same issue and the dealership has been unable to diagnose the issue. No TSB or recall has been made, but the number of people that have had this issue, something should have been done. My 4-year-old daughter was in the car, and I could have lost both of them. People need to aware of this. I had no idea that a total brake failure was possible with these vehicles.

NHTSA ID

11502784

Incident

Jan 19, 2023

Some 2005 – 2026 Toyota vehicles that have undergone water intrusion may exhibit a condition in which a musty odor is present. Follow the procedures in this bulletin to remediate the odor and address this condition. The purpose of this Service Bulletin is to provide general guidelines and procedures for odor remediation. This Service Bulletin provides a guide on how to prepare and treat the interior of the vehicle for odor remediation. Refer to the applicable model and model year Repair Manual and the EPA (Environmental Protection Agency) website for the most up-to-date safety and precautionary guidelines.

Acid rain results from rainwater or other airborne moisture that become acidic due to industrial chemical impurities in the atmosphere. If these acidic compounds settle on an exposed vehicle, especially the horizontal areas such as the hood, roof, and decklid, significant damage to the painted surfaces can occur. Acid rain damage can typically be identified on vehicles by the presence of stains on the paint surface that resemble hard water spots. Unlike water spots however, acid rain damage cannot be removed by regular washing procedures. Also, because acid rain can etch and soften the paint, normal buffing or polishing repair procedures should not be attempted. This can cause further damage and result in visible depressions in the paint surface. The following are the three major categories of acid rain damage: •Minor damage: requires only buffing to repair. •Moderate damage: usually requires neutralizing, color sanding, and buffing. •Severe damage: extending beyond 1/2 mil of clearcoat on a pearl, metallic, or solid color, requires neutralization, sanding, and repainting. In cases where acid rain damage is minor, neutralization and buffing with a liquid-type paint finessing product may provide an adequate repair. Only specially formulated products outlined in this bulletin should be used for that purpose. Unfortunately, other than minor damage, there is no simple method of determining the actual extent (depth) of acid penetration other than color sanding a representative affected area until there is no visible etching or depressions, followed by measuring the amount of paint removed with either a magnetic or digital-type film thickness gauge. The procedures in this bulletin are intended for use by qualified body/paint technicians and should not be attempted by inexperienced personnel. It is the dealer’s responsibility to protect and maintain the quality of the vehicle’s paint finish after receipt at the dealership prior to the first sale. Perform frequent vehicle washing, as often as daily, during high heat and humidity periods to minimize the potential for paint damage due to acid rain exposure. This is especially important in geographical areas known for high frequency and concentration of acid rain and industrial fallout.

The condition known as acid rain is caused by airborne chemicals or particles in the atmosphere, which mix with rainwater, nighttime dew, or high humidity to form acidic compounds. If these contaminants settle and remain on a painted vehicle surface, especially the horizonal areas of the hood, roof, and decklid, significant damage can occur. This damage is the result of actual etching of the paint and appears as pitting or water spots. As acid rain droplets on the vehicle surface evaporate, the concentration strength of the acid increases, causing deeper and more rapid damage. This evaporation and corrosive action also occur more rapidly on dark colored cars as direct sun heat increases. It is the dealer’s responsibility to protect and maintain the quality of the vehicle’s paint finish after receipt at the dealership prior to the first sale. In areas known for high frequency and/or concentration of acid rain, frequent vehicle washing during high heat or humidity periods will minimize the potential for paint damage caused by acid rain. It is further recommended that either reverse osmosis or deionized water be used to prevent water spotting.

To prevent brake rotor rust from forming during transportation and storage, wheel film will be used instead of a cardboard type of anti-rust cover. The purpose of the wheel film is to shield the disc brake rotor from weather elements and initial rust before the vehicle is delivered to the customer. Consequently, the film should remain on the wheel for as long as possible.

Toyota vehicles are currently protected with RapgardTM protective film designed to protect the horizontal painted surfaces. This material protects from acid rain, environmental fallout, and rail contamination. Follow the Removal Procedure in this bulletin to remove the RapgardTM protective film within 90 days from initial application.

Vehicles may occasionally be subjected to contamination by airborne iron particles shed from railroad tracks, train wheels, exposure to heavy machinery facilities, grinding, welding, etc. This type of contamination can be identified by the presence of small, red or brown particles on the paint surface. These particles are often difficult to see on dark color paints but can be easily felt when brushing a hand across horizontal body surfaces such as the hood, roof, or deck lid. Follow the Repair Procedure in this bulletin to clean vehicles that may have been subjected to contamination by airborne iron particles such as rail dust during rail transportation or extended storage near industrial areas.