2009 Volvo S80

The headlight system malfunctioned. It is available for inspection upon request. The low beam failure error occurred, which led to an inspection of the headlight system. The wiring inside the headlight assembly failed. The insulation on bulb wires is crumbling everywhere and causing short circuits from exposed wire conductors. This causes a safety issue because the bulbs stop functioning, impairing visibility of the car, visibility of the road, and disabling motion intent lights like the turn signals. Bare wires touching can also lead to overheating and fires or failures of the headlight electrical system. Humidity may damage the exposed wires and cause bulb failure or wire overheating. The wiring harnesses may also overheat. The wire insulation problem was confirmed by an independent service center on multiple cars of this model.

NHTSA ID

11681205

Incident

Aug 17, 2025

For the last several years I’ve been complaining about my TPMS ALWAYS reflecting a “Low Tire Pressure “ response. Recently I went in for a oil change but indicated the my tire pressure light was on again. I take the Volvo to a shop I trust. Global AutoWorks in GrandHaven. They took care of my previous owned BMW without any issues. I put in Volvo S80’s recall site and found that there was a recall on 10/07/2010. The vehicle was a private purchase made in January 8, 2018 from the original owner. Upon purchase I made the decision to put new tires on the vehicle to see if that would fix the problem. $1200.00 later and the problem was not resolved. I do not feel that I should pay for safety issue that the company knew about. I spoke to the previous owner and she did not receive a letter from Volvo. The Volvo is in very good condition with low mileage for a 14 year old car. 69,815. Second issue: Seat belt issue. Reason for recall: Volvo car investigations have identified a problem regarding the front seat fastening. All I can tell you if I lean forward abruptly the seat belt will not tighten or secure itself. Recall R10029 Again we have safety issue. I would like Volvo to fix both issues At Their Expense not mine. Both owners have maintained this vehicle in beautiful condition and these issues were not the result of the owners.They are Volvos issues. I would greatly appreciate someone at Volvo looking into these issues and bringing forward a resolution.

NHTSA ID

11520072

Incident

May 2, 2023

At night, when a direct strong light (headlight) from behind shines on the car, the BLIS system stop working. The only way to reset the system is to stop and restart the car, instead of turning the system button OFF and then back ON. This is unsafe since when you are on the highway, it is unsafe to do so. A simple fix is a software update that will RESET the system when you turn it OFF and then ON again

NHTSA ID

11470743

Incident

Jun 2, 2022

The contact owns a 2009 Volvo S80. The contact stated that the seat belt warning light was illuminated. The contact took the vehicle to the local dealer, where it was diagnosed with needing the seat belt assembly to be replaced. The vehicle was not repaired but was pending repairs. Upon investigation, the contact associated the failure with NHTSA Campaign Number: 20V378000 (Seat Belts) however, the VIN was not included. The manufacturer had been informed of the failure. The failure mileage was approximately 188,000.

NHTSA ID

11463236

Incident

Apr 15, 2022

Mileage

188,000 mi

SEVERE SUBFRAME RUST DUE TO THE EXHAUST ON VOLVO S80 V8 BEING TOO CLOSE AND MELTING THE PAINT OFF. CAR IS VERY CLEAN AND WE'LL TAKEN CARE OF. APPEARS TO BE A VERY COMMON PROBLEM ON THE V8 S80S.

NHTSA ID

11407345

Incident

Apr 9, 2021

Mileage

122,000 mi

MY CAR IS EXTREMELY CLEAN AND WELL TAKEN CARE OF. BUT JUST LIKE EVERY SINGLE VOLVO S80, SPECIFICALLY THE V8 MODEL THERE IS A RUST HOLE IN THE SUBFRAME. THIS IS BECAUSE VOLVO PUT THE EXHAUST TOO CLOSE TO THE SUBFRAME AND THE HEAT FROM THE V8 EATS AWAY THE PAINT AND CAUSES IT TO RUST.

NHTSA ID

11361376

Incident

Sep 27, 2020

Mileage

100,000 mi

THE SUBFRAME/ENGINE CRADLE HAS A LARGE ROT HOLE WHICH IS INCREASING IN SIZE AT A HIGH RATE. THE CAR IS ONLY A 2009 WITH LESS THAN 100K MILES ON IT (AND WAS MAINTAINED VERY WELL ITS WHOLE LIFE) BUT THIS STILL OCCURRED. I'VE MET A LOT OF PEOPLE WITH S80 V8S WHO HAVE THIS SAME ISSUE. IT SEEMS THAT THE DESIGN ON THE CAR IS FLAWED WHERE THE EXHAUST IS TOO CLOSE TO THE SUBFRAME, SO THE HEAT EVENTUALLY WEARS DOWN THE PAINT AND THEN RUST STARTS. THIS IS A MAJOR STRUCTURAL COMPONENT WHICH ALSO MAKES THE CAR VERY DANGEROUS TO DRIVE AT THE MOMENT. ADDITIONALLY, VOLVO HAS A 12-YEAR, UNLIMITED MILE CORROSION WARRANTY, YET THEY WON'T HONOR THIS. VOLVO FIRST SAID THE WARRANTY WAS ONLY GOOD TOWARD SHEET METAL. WHEN TOLD THAT THE SUBFRAME WAS MADE OF STAMPED SHEET METAL, THEY THEN SAID ONLY PAINTED COMPONENTS. WHEN TOLD THAT THE SUBFRAME IS PAINTED AND THE RUST WAS ACTUALLY CAUSED BY THE PAINT FAILING OFF FROM EXHAUST HEAT, THEY FINALLY JUST SAID 'NO'. THERE HAVE BEEN MUCH MORE MINOR ISSUES WITH CARS THAT HAVE CAUSED RECALLS. WITH THIS ISSUE BEING DANGEROUS AND COMMON, IT SIMPLY NEEDS TO BE ADDRESSED. AS AN OWNER, I SHOULD NOT BE FORCED TO SPEND THOUSANDS OF DOLLARS AT THE VOLVO DEALER TO KEEP MYSELF SAFE AND CORRECT THE MISTAKE THEY MADE WHEN INITIALLY DESIGNING THE CAR. THE IMAGE PROVIDED IS FROM ABOUT A YEAR AGO. I PUT MY CAR ON THE LIFT YESTERDAY AND SAW THAT THE ROT HOLE IN THE SUBFRAME WAS NOTICEABLY LARGER. IN THE PHOTO, IF YOU ZOOM IN, YOU CAN SEE THAT THE RUST IS SPREADING BEHIND WHERE IT'S ALREADY VISIBLE. IN PERSON, YOU ARE ABLE TO TELL THAT THIS IS A VERY SERIOUS ISSUE. THANK YOU FOR YOUR CONSIDERATION.

NHTSA ID

11317557

Incident

Jan 1, 2019

Mileage

84,000 mi

ENGINE SUBFRAME CROSSBAR IS RUSTING OUT AND NEEDS TO BE REPLACED. THE VEHICLE WAS IN FOR A TIRE ROTATION AND ALIGNMENT AND THIS WAS FOUND.

NHTSA ID

11207695

Incident

May 14, 2019

Mileage

161,600 mi

This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure
 Description and Service sections updated to clarify that vehicle reports are not required.

This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any components that are on prior approval. This TJ will be regularily updated as items are added or removed from prior approval.
 Current items under prior approval are listed in the "Service" section

This is a Technical Journal. Vehicle type and platform identification.

This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session:
 •Connect a suitable battery maintainer/charger and verify that the battery voltage indicated in VIDA is between 12.5V and 14.9V.
 •Connect to the vehicle over a wired connection using a VOE (Volvo OBD to Ethernet) adapter and perform a NEW vehicle readout.

Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles.
 Volvo Car Investigations have identified that there is a pairing issue with the key fob.
 As a result, there is a possibility that the customer’s key fob is not paired to the vehicle.
 The corrective action is to download SP Software.
 S10303 affects 151 vehicles in the U.S and 5 in Canada.

Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles.
 Volvo Car Investigations have identified that there is a pairing issue with the key fob.
 As a result, there is a possibility that the customer’s key fob is not paired to the vehicle.
 The corrective action is to download SP Software.
 S10303 affects 151 vehicles in the U.S and 5 in Canada.