2012 Dodge Challenger

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

The contact owns a 2012 Dodge Challenger. The contact stated that when shifting the vehicle to reverse(R) or to neutral(N), the vehicle would only move forward. There were no warning lights illuminated. The contact had taken the vehicle to two independent mechanics and was advised that there were known issues associated with the transmission valve body. The vehicle was not repaired. The manufacturer was informed of the failure. The failure mileage was 211,015.

NHTSA ID

11719969

Incident

Oct 7, 2025

Mileage

211,015 mi

The contact owns a 2012 Dodge Challenger. The contact stated that while driving on several occasions at various speeds, the vehicle stalled. The vehicle was towed to an independent mechanic, where it was diagnosed, and determined that the starter, throttle body, and transmission needed to be replaced. The contact stated that the starter was replaced; however, the failure persisted. The manufacturer was notified of the failure. The failure mileage was 211,015.

NHTSA ID

11719962

Incident

Oct 7, 2025

Mileage

211,015 mi

The contact leased a 2012 Dodge Challenger. The contact stated that the check engine warning light was illuminated. The contact stated that while driving at 45 MPH, the vehicle stalled. The vehicle failed to restart and was towed to an independent mechanic, where it was diagnosed with melted wiring. Additionally, the contact noticed smoke coming from underneath the engine. The vehicle was not repaired. The vehicle was later towed to the residence. Additionally, the contact was aware that the VIN was included in NHTSA Campaign Numbers: 19V018000 (Air Bags) and 17V435000 (Electrical System); however, the parts to do the recall repairs were not yet available. The dealer was contacted for the recall repair, but no assistance was provided. The used car dealer was contacted, but no assistance was provided. The manufacturer was notified of the failure. The failure mileage was approximately 140,000.

NHTSA ID

11691678

Incident

Oct 6, 2025

Mileage

140,000 mi

The contact owns a 2012 Dodge Challenger. The contact stated that while operating the vehicle with passengers inside the vehicle, there was an abnormal fuel odor entering the cabin of the vehicle. The contact stated that after further inspection in the morning, the contact became aware of a puddle of fuel on the driveway by the rear driver’s side tire. The check warning light was then illuminated. The local dealer was contacted. The vehicle was not repaired due to cost. There was no recall associated with the failure. The vehicle was taken to an independent local dealer for a second opinion, and it was determined that an unstated seal needed to be replaced. The vehicle was not repaired due to the cost. The manufacturer was made aware of the failure. The failure mileage was approximately 150,000.

NHTSA ID

11638006

Incident

Nov 15, 2024

Mileage

150,000 mi

The transmission stalled after driving it for 4000 miles. The car has 9 codes associated with the anti lock brakes, electric power steering, and transmission control. The car is available for inspection. This car creates an unsafe condition for the driver whose anti lock brakes fail, and the fact that the transmission is bad.

NHTSA ID

11616231

Incident

May 27, 2024

While backing into my driveway garage I heard a loud bang and my car's transmission lost its linkage to the drive shaft. The car rolled forward regardless of shifting the car in park, reverse, neutral, drive, etc. I had to stop the car with my brakes and then park the car with my emergency brake enabled to stop the car from rolling on its own. A driver could easily be killed by not reacting right to the car when it loses its driving shaft. The driver yoke looks like it could be part of the problem. The car is currently at the transmission repair shop for repair and a safety investigation.

NHTSA ID

11615645

Incident

Sep 19, 2024

Air bag failure indicator is on after other clock spring related issue (radio volume increases when steering wheel turns) started. Air bags no longer appear to be in working order after apparent click spring failure. Part has not been replaced to confirm.

NHTSA ID

11592384

Incident

Jul 1, 2023

My car has come to a complete halt several times when I pressed the gas trying to get onto the speedway it will just have no power to it like it’s in neutral and I will have to hurry up and get over to the side and turn it back into park and then back into drive and pray that it goes. It doesn’t kick into gear like it should all the time my battery is always a hit or miss. I just spent $1000 on repairs and my power won’t even work. It’s an electric. and pray that it goes. It doesn’t kick into gear like it should alternator all the time my battery is always a hit or miss. I just spent $1000 on repairs and my power. Siri won’t even work. It’s an electrical nobody can get anything to fix it and now we’re out of state and it broke down again. It is so dangerous recently, the belt came off of it while I was driving and it caused liquids to explode and almost caused fire

NHTSA ID

11582712

Incident

Apr 4, 2024

LIFTER, Hydraulic Roller Deactivating Please do not replace MDS lifters because the disconnecting pin is not lined up, this is normal and not a defect.

LIFTER, Hydraulic Roller Deactivating Please do not replace MDS lifters because the disconnecting pin is not lined up, this is normal and not a defect.

Connector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar Connector Repair Kit Website to confirm part number and applicability. There is an error with the wiring diagrams in Service Library that is causing the incorrect repair kit part number to populate. Please use the Mopar Connector Repair Kit Website until this issue is resolved.

Connector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar Connector Repair Kit Website to confirm part number and applicability. There is an error with the wiring diagrams in Service Library that is causing the incorrect repair kit part number to populate. Please use the Mopar Connector Repair Kit Website until this issue is resolved.

Lubrication and Maintenance Fluids If MOPAR fluids and chemicals are not readily available, please review Service Library for specifications so a suitable alternative can be used

Fuel Pump Connector Replacement The technician may experience a crank/no start after the fuel pump module was replaced. This bulletin involves replacing the fuel pump connector harness (pigtail) when replacing the fuel pump module.