2018 Ford Focus

On December 18, 2025, the Office of Defects Investigation (ODI) opened PE25020 to investigate instances of timing belt failure in model year (MY) 2015-2017 Ford Fiesta and MY 2015-2018 Ford Focus vehicles manufactured by Ford Motor Company (Ford), equipped with a 1.0L engine and manual transmission (subject vehicles). Additionally, MY 2018-2021 Ford EcoSport and MY 2016-2018 Focus vehicles with a 1.0L engine and automatic transmission were analyzed as peer vehicles because they utilize a wet timing belt comprised of similar material as the timing belt in the subject vehicles. Through the PE, ODI investigated a potential failure/degradation of the timing belt that may affect oil pump function resulting in a lack of engine lubrication and potential loss of motive power. The complaints commonly allege a low engine oil pressure warning lamp immediately preceding a complete loss or reduction of motive power while the vehicle is in motion. Some complaints allege that a sudden loss of motive power or engine seizure occurred without warning or prior detectable symptoms. ODI’s analysis supports that this failure can occur without sufficient and advanced warning to the driver that a loss of motive power/engine seizure is imminent. ODI found that the timing belt material may degrade and create debris that clogs the mesh oil pump pick-up screen, resulting in reduced oil pressure in the engine. As additional debris accumulates on the screen, this can progress to a loss of motive power while driving due to a lack of engine lubrication. The failure data provided in response to this investigation revealed an average failure mileage of approximately 70,000 miles, and that 98% of the failures occurred prior to the 150,000 mile timing belt replacement interval per the vehicles’ maintenance schedule. Based on evidence collected via consumer surveys and an engine teardown, failures have occurred despite evidence of proper and routine oil maintenance. The oil pump pick-up screen is not serviceable, so debris accumulation cannot be inspected or manually removed without removing the engine from the vehicle. On June 2, 2026, Ford informed ODI of a non-safety customer satisfaction program for global vehicles with the 1.0L Fox Classic Timing Belt. This program will notify customers globally of a revised maintenance interval for the timing belt, reducing the original 150,000 mile interval down to 100,000 miles/6 years. This customer satisfaction program will also offer reimbursement to eligible customers who previously paid to have their engine repaired or replaced due to a timing belt related issue. Based on NHTSA’s analysis of the data, failure rates, information provided by Ford, preliminary engine teardown analysis, and precedent recalls regarding loss of engine oil pressure with the presence of driver facing warnings, ODI believes there is an unreasonable risk to motor vehicle safety. ODI is opening this Engineering Analysis to perform component-level and vehicle testing. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

On December 18, 2025, the Office of Defects Investigation (ODI) opened PE25020 to investigate instances of timing belt failure in model year (MY) 2015-2017 Ford Fiesta and MY 2015-2018 Ford Focus vehicles manufactured by Ford Motor Company (Ford), equipped with a 1.0L engine and manual transmission (subject vehicles). Additionally, MY 2018-2021 Ford EcoSport and MY 2016-2018 Focus vehicles with a 1.0L engine and automatic transmission were analyzed as peer vehicles because they utilize a wet timing belt comprised of similar material as the timing belt in the subject vehicles. Through the PE, ODI investigated a potential failure/degradation of the timing belt that may affect oil pump function resulting in a lack of engine lubrication and potential loss of motive power. The complaints commonly allege a low engine oil pressure warning lamp immediately preceding a complete loss or reduction of motive power while the vehicle is in motion. Some complaints allege that a sudden loss of motive power or engine seizure occurred without warning or prior detectable symptoms. ODI’s analysis supports that this failure can occur without sufficient and advanced warning to the driver that a loss of motive power/engine seizure is imminent. ODI found that the timing belt material may degrade and create debris that clogs the mesh oil pump pick-up screen, resulting in reduced oil pressure in the engine. As additional debris accumulates on the screen, this can progress to a loss of motive power while driving due to a lack of engine lubrication. The failure data provided in response to this investigation revealed an average failure mileage of approximately 70,000 miles, and that 98% of the failures occurred prior to the 150,000 mile timing belt replacement interval per the vehicles’ maintenance schedule. Based on evidence collected via consumer surveys and an engine teardown, failures have occurred despite evidence of proper and routine oil maintenance. The oil pump pick-up screen is not serviceable, so debris accumulation cannot be inspected or manually removed without removing the engine from the vehicle. On June 2, 2026, Ford informed ODI of a non-safety customer satisfaction program for global vehicles with the 1.0L Fox Classic Timing Belt. This program will notify customers globally of a revised maintenance interval for the timing belt, reducing the original 150,000 mile interval down to 100,000 miles/6 years. This customer satisfaction program will also offer reimbursement to eligible customers who previously paid to have their engine repaired or replaced due to a timing belt related issue. Based on NHTSA’s analysis of the data, failure rates, information provided by Ford, preliminary engine teardown analysis, and precedent recalls regarding loss of engine oil pressure with the presence of driver facing warnings, ODI believes there is an unreasonable risk to motor vehicle safety. Therefore, this Preliminary Evaluation is being upgraded to an Engineering Analysis (EA26004). During this Engineering Analysis, the agency plans to perform component-level and vehicle testing. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

On September 20, 2023, the Office of Defects Investigation (ODI) opened PE23-015 to investigate instances of engine failure due to loss of oil pressure in model year (MY) 2018-2021 Ford EcoSport vehicles. Some consumers reported a low engine oil pressure warning lamp immediately preceding a complete loss or reduction of motive power while the vehicle was in motion. The investigation revealed that the engine oil pump drive belt tensioner arm may fracture, separate from the tensioner backing plate, and/or the oil pump drive belt may degrade and lose teeth, resulting in a loss of engine oil pressure. A loss of engine oil pressure can result in engine seizure, which can result in a loss of motive power and a loss of mechanical vacuum pump required to provide power braking assist, increase the risk of a crash. On December 22, 2023, Ford filed recall 23V-905 for certain MY 2016-2018 Ford Focus and 2018-2022 Ford EcoSport vehicles. The recall remedy provides the replacement of the oil pump drive belt tensioner assembly and oil pump drive belt with redesigned parts to improve robustness. In view of the recall action being taken by Ford, ODI is closing this Preliminary Evaluation. The agency reserves the right to take additional action if warranted by future circumstances. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

On September 15, 2023, the Office of Defect Investigation (ODI) opened this Recall Query (RQ) after receiving 98 consumer complaints alleging loss of motive power in model year (MY) 2012-2018 Ford Focus vehicles. The RQ focused on the effectiveness of the remedies of Recall 18V-735 and 19V-515. In October 2018, Ford issued Recall 18V-735, which updated Powertrain Control Module (PCM) software in MY 2012-2018 Ford Focus vehicles equipped with 2.0L GDI engines built prior to April 13, 2017, and those with 2.0L GTDI engines built prior to February 2, 2018. The recall addressed vehicles experiencing a malfunctioning Canister Purge Valve (CPV) that can stick open and PCM software that does not adequately detect a stuck-open CPV condition. A CPV that is stuck open can cause excessive vacuum in the fuel vapor management system, potentially deforming the fuel tank, collapsing on itself. This deformation of the fuel tank can cause a Malfunction Indicator Light (MIL) to illuminate, an inaccurate or erratic fuel gauge indication, drivability issues, and/or loss of motive power. In July 2019, Ford issued Recall 19V-515, which addressed certain MY 2012 and MY 2017 Ford Focus vehicles equipped with 2.0L GDI and MY 2013-2014 Ford Focus vehicles equipped with 2.0L GTDI engines whose PCM software had been reprogrammed as a part of recall 18V-735. The updated software calibrations for these subject vehicles were not properly installed by Ford at the time of production. Approximately one year after this RQ was opened, on September 25, 2024, Ford initiated a customer satisfaction program (24N07) for MY 2012-2018 Ford Focus vehicles equipped with the 2.0L GDI and GTDI engines to—as ODI learned during this investigation—address a different issue with the CPV from the primary focus of the safety recalls (18V-735 and 19V-515).  Ford stated the CPV may not operate as intended in these vehicles.  A failed CPV on its own merit, may cause drivability concerns such as engine hesitation, running rough, or stalling at low speed, which will be accompanied by an illuminated MIL. This program provides a one-time replacement of the CPV for vehicles with 15 years of service or less (with no mileage restriction). This coverage will automatically transfer to subsequent owners. It is to be noted that the customer satisfaction program being taken by Ford to address this RQ investigation results in a much different and significantly less severe problem than the safety action taken to remedy 18V-735 and 19V-515.  ODI found no further issues with the combined scope and severity related to 18V-735 and 19V-515 therefore, ODI is closing this Recall Query. The agency reserves the right to take additional action if warranted by future circumstances. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

The contact owns a 2018 Ford Focus. The contact stated while driving at an undisclosed speed, the message "Engine Overheating - Pull Over" was displayed, with an abnormal odor coming from the engine compartment. The vehicle was towed to a dealer, where it was diagnosed and determined that the engine had seized and needed to be replaced. The failure mileage was approximately 110,000.

NHTSA ID

11776362

Incident

Nov 6, 2026

Mileage

110,000 mi

I was driving home from work traveling about 50 miles per hour starting to slow down for a stop light when the oil light flashed and I completely lost my breaks and had to use the emergency break and swerve to the shoulder of the road to stop. We had the vehicle towed to a shop where they stated there is a large oil leak from the vacuum pump and DCT’s showing timing concerns with the engine. They removed the oil filter and noted it was full of metallic and the bottom of the filter canister there were larger metallic debris. Dealer is stating the engine is condemned at this point.

NHTSA ID

11775377

Incident

Mar 19, 2026

when the vehicle accelerates too quickly or up a very gradual hill, barely any slope, it will slow to a stop. this is in line with the current recalls with other Ford focus 2018s likely caused by the Canister Purge Valve. it has the exact same symptoms, poor fuel economy, rough idling so much so the entire vehicle shakes, and the dangerous part- stalling. I have now stalled 4 times and have been in and out of multiple mechanics for this issue and no one can seem to identify the root and it's getting costly. now they are saying it might be the canister purge valve but if it is I think it should be covered despite my vin not being perfectly aligned because it's ultimately the same issue with the same vehicle, make and model.

NHTSA ID

11769967

Incident

Oct 4, 2026

The contact owns a 2018 Ford Focus. The contact stated that after the vehicle was repaired under a recall, while driving 45 MPH, the vehicle unexpectedly idled, causing the engine to misfire with the check engine warning light illuminated. The contact stated that the vehicle sputtered during the misfire. The vehicle was taken to the dealer, where the contact was informed that the engine needed to be repaired. The vehicle was repaired; however, the failure recurred. The vehicle was taken back to the dealer to be diagnosed, and it was determined that the cylinder wall had failed and the engine needed to be replaced. The contact was concerned that the failure was caused by an improper recall repair. The contact stated that the failure had not occurred until after the recall repair was performed. The manufacturer was made aware of the failure by telephone, and a case was opened. The failure mileage was approximately 63,126.

NHTSA ID

11769722

Incident

Aug 28, 2026

Mileage

63,126 mi

My car had been driving fine. Until one day I leave my house and crank my car up and it does not go into reverse. It loses engine power and stalled into traffic. This is an on going issue as you can see stories from other people with the same make and model as my car with the same issue. No warning signs, hasn’t been checked out but I have contacted Ford and they only cover models with this issue 2012-2016. I think it should cover 2018 as well.

NHTSA ID

11766315

Incident

Sep 22, 2026

"My 2018 Ford Focus was traveling uphill at highway speed. I fully depressed the accelerator because the vehicle was losing speed. The vehicle did not respond with additional acceleration and subsequently continued to lose speed despite the accelerator remaining fully depressed. The dealership inspected the vehicle and told me that the engine is not powerful enough for sustained uphill driving and that the vehicle performed as designed. I am reporting this because I am concerned about the loss of ability to maintain speed despite full accelerator input and whether this constitutes a safety defect."

NHTSA ID

11764863

Incident

Jul 25, 2026

The contact owns a 2018 Ford Focus. The contact stated that on several occasions while driving uphill, the vehicle lost power, the check engine warning light illuminated, and the message "Engine Fault" was displayed. The contact inspected the vehicle and noticed that the check valve on the vacuum pump had separated. The check valve was replaced every 1,000 miles. The contact stated that while driving approximately 35 MPH, the vehicle lost power and the oil warning light flashed. The vehicle was taken to the residence and parked. The contact inspected the vehicle and checked the dipstick, noticing bits of rubber inside the oil. The failure mileage was approximately 32,000.

NHTSA ID

11764403

Incident

Sep 15, 2024

Mileage

32,000 mi

My Ford vehicle has experienced repeated and significant engine problems that have never been successfully resolved despite numerous repair attempts at multiple Ford dealerships. The engine has been repaired/rebuilt multiple times, yet the underlying issue has continued and the engine has now seized. Most concerning, the vehicle unexpectedly shut off. Fortunately, it started again yesterday, but I do not consider it safe to drive because I am concerned it could shut off again while being driven, causing a sudden loss of power and creating a serious safety risk. Ford is declining further assistance because the vehicle odometer is approximately 105,000 miles. However, the engine has been rebuilt multiple times and has substantially fewer miles since its most recent rebuild. This is not simply an engine that failed for the first time at 105,000 miles; it is an ongoing problem that Ford dealerships have repeatedly attempted and failed to correct. Ford has advised that its assistance for this known issue is a "program," not a warranty. If Ford is aware of an engine condition that can result in repeated failures, engine seizure, or an unexpected shutdown/loss of power, I believe the safety implications should be investigated. I am asking NHTSA to determine whether this is part of a broader safety defect affecting this Ford model/engine and whether a safety recall or other action is warranted. I have extensive dealership repair records and Ford correspondence documenting the history.

NHTSA ID

11763997

Incident

Sep 12, 2026

Customer Satisfaction Program 26L02 Certain 2014-2021 Model Year Various Vehicles 1.0L Fox Classic Engine Timing Belt and Oil Pump Belt Interval Change

Certain 2021-2024 Model Year Bronco, 2021-2024 Model Year Bronco Sport, 2020-2022 Model Year Corsair and Escape, 2016-2024 Model Year Explorer, 2019-2020 Model Year Fusion, 2016-2018 Model Year Focus RS, 2022-2024 Model Year Maverick, 2016-2019 Model Year MKC and 2019-2024 Model Year Ranger Vehicles Equipped with a 2.0L or 2.3L Engine and Engine Block Heater System Block Heater Replacement

Harvest Program 25H05 – Supplement #1 Certain 2011-2021 Model Year Vehicles Software Verification Harvest Program

Advance Notice – Customer Satisfaction Program 25N17 Certain 2015-2025 Model Year Multiple Vehicle Lines Rear View Camera Replacement If Required After Dealer Evaluation

Certain 2015 - 2018 Model Year Focus Vehicles with 1.0L Engine Canister Purge Valve (CPV) Replacement (if required) and Powertrain Control Module (PCM) Reprogramming Submitting Owner Letter

Ford and Lincoln vehicles equipped with wired keyless entry keypad systems and accessory wireless keyless entry keypad systems may or may not come with a wallet card containing the master code. Unlike the integrated wired keypad, the accessory wireless keypad master code cannot be retrieved from the vehicle using a diagnostic scan tool or from the label printed on the body control module (BCM). The Factory Keyless Entry Code application within the diagnostic scan tool will not provide an applicable master code for the accessory wireless keypad. If the wallet card for an accessory keypad is not available, the "Wireless RF Keypad Diagnosis Guide" can be referenced and provides direction on how to retrieve the master code. This guide is located under the Workshop Manual tab > Accessories > Installation > Wireless RF Keypad Diagnosis Guide > PPT C > Step C2.<br /><br /> Note: The only available keypad for some vehicles from the assembly plant is the accessory wireless keyless entry keypad. The integrated wired keypad cannot be installed on vehicles not equipped from the factory with a wired keyless entry k