2006 Mazda MPV

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

TL* TAKATA RECALL. THE CONTACT OWNS A 2006 MAZDA MPV. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 18V404000 (AIR BAGS); HOWEVER, THE PARTS TO DO THE REPAIR WERE UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. TULLEY MAZDA (147 DANIEL WEBSTER HWY, NASHUA, NH) WAS CONTACTED AND CONFIRMED THAT THE PARTS WERE NOT AVAILABLE FOR THE RECALL REMEDY. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE AND WAS NOT ABLE TO CONFIRM WHEN THE PARTS WERE TO BECOME AVAILABLE. THE CONTACT HAD NOT EXPERIENCED A FAILURE. PARTS DISTRIBUTION DISCONNECT.

NHTSA ID

11111738

Incident

Jun 15, 2018

MY VEHICLE HAS LES THAN 84,000 MILES ON IT AND ALL OF A SUDDEN THE CHECK ENGINE LIGHT CAME ON WHILE I WAS DRIVING AND A TECHNICIAN LATER TOLD ME THAT THERE IS A PROBLEM IN THE SPARK PLUG SYSTEM. I ALSO HAD A WINDSHIELD WIPER POP OFF WHILE IN USE GOING DOWN THE HIGHWAY.

NHTSA ID

11089778

Incident

Mar 8, 2018

Mileage

82,600 mi

TL* THE CONTACT OWNS A 2006 MAZDA MPV. WHILE DRIVING VARIOUS SPEEDS, IDLING, OR DRIVING UPHILL, THE CONTACT HEARD A KNOCKING NOISE COMING FROM ENGINE CYLINDER NUMBER SIX. THE FAILURE RECURRED NUMEROUS TIMES. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE CONTACT CALLED THE SIERRA MAZDA DEALER IN BIRMINGHAM, AL. THE CONTACT WAS INFORMED THAT THERE WAS NO OPEN RECALL ON THE VEHICLE. THE CONTACT NOTIFIED THE MANUFACTURER. THE APPROXIMATE FAILURE MILEAGE WAS 200,000.

NHTSA ID

10994929

Incident

May 31, 2017

Mileage

200,000 mi

TL* TAKATA RECALL. THE CONTACT OWNS A 2006 MAZDA MPV. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 16V354000 (AIR BAGS); HOWEVER, THE PART FOR THE REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE CONTACT HAD NOT EXPERIENCED A FAILURE. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. PARTS DISTRIBUTION DISCONNECT.

NHTSA ID

10969004

Incident

Jun 15, 2016

THE HEADLIGHT HOUSINGS HAVE HAZED OVER. THIS CONDITION HAS SEVERLY LIMITED THE LIGHT OUTPUT OF THE HEADLIGHTS. THE VEHICLE IS WELL MAINTAINED AND THE MANUFACTURER CONTENDS THAT THIS IS NORMAL WEAR ON THE HEADLIGHT. *JS I FIND IT HARD TO BELIEVE THAT THEY INTENDED THE LIGHT OUTPUT TO DIMINISH OVER TIME TO THE POINT WHERE THE HEADLIGHT HOUSINGS RESTRICT LIGHT OUTPUT BELOW MINIMUM LUMEN.OUTPUT

NHTSA ID

10617342

Incident

Jul 1, 2014

I OWN A 2006 MAZDA MPV. ON SEPTEMBER 26, MY WIFE HAD AN ACCIDENT WHILE ENTERING IN OUR HOME DRIVE WAY, WITH THE BRAKE PEDAL DEPRESSED, THE VEHICLE CONTINUED TO ACCELERATE AND STRUCK THE GARAGE DOOR AND CRASHED AGAINST THE INTERNAL WALL THAT DIVIDE THE GARAGE FROM THE KITCHEN. WE DID NOT REPORTED THE ACCIDENT TO THE POLICE OR THE INSURANCE TO AVOID FURTHER INCREASE IN THE QUOTES INSURANCE BUT OUR NEIGHBORS SAW THE ACCIDENT. WE HAD TO HIRE A SPECIALIZED DOOR COMPANY TO REPLACE THE GARAGE DOOR AND A HANDYMAN TO FIX THE GARAGE SIDE AND THE KITCHEN SIDE. THE ESTIMATED COST FOR THE CAR REPAIR IS $2,000.00, NEW GARAGE DOOR $1,175.00 AND THE WALL $250. A FEW DAYS AFTER WE BOTH THIS CAR, I HAD THE SAME PROBLEM AT THE AUTO PARTS PARKING LOT WITHOUT CONSEQUENCES, JUST THE TERRIBLE MOMENT IN WHAT YOU FEEL THAT YOU CAN'T STOP YOUR CAR. WE FOUNDED AT LEAST 15 COMPLAINTS IN THE INTERNET RELATED TO THIS TYPE OF PROBLEM WITH THE MAZDA MPV. ALL THESE COMPLAINS ARE AVAILABLE UPON REQUEST. *TR

NHTSA ID

10546807

Incident

Sep 26, 2013

Mileage

100,000 mi

THE ELECTRIC WINDOW CONTROL FOR THE 2006 MAZDA MPV FAILED TO LOWER THE DRIVERS SIDE WINDOW WHEN ENGAGED. WHEN THE OTHER WINDOW CONTROLS WERE ENGAGED, THE CONTROL PANEL ON THE DRIVERS SIDE DOOR BEGAN TO MAKE A WHINING NOISE AND SMOKE. WE REPORTED IT TO THE MAZDA DEALER WHO TOLD US THAT THEY HAVE SEEN THIS PROBLEM QUITE A BIT, BUT IT IS NOT ON ANY RECALL AND WOULD COST ALMOST $1,000 TO FIX. WE TOOK THE FUSE OUT THAT CONTROLLED THE WINDOWS AND HAVE NOT HAD IT FIXED YET. *TR

NHTSA ID

10505924

Incident

Jul 5, 2012

Mileage

170,000 mi

THE DEALER REPLACED THE FILLER TUBE FOR FILLING UP THE GAS TANK. EVERY TIME I PUMP GAS INTO THE VEHICLE I GET BACK SPLASH THAT GOES ALL OVER MYSELF AND THE GROUND. I'VE BEEN TRYING TO GET THEM TO FIX THE PROBLEM, BUT THE DEALER AND THE MANUFACTURER DON'T WANT TO FIX THE PROBLEM. THE VEHICLE WAS STILL UNDER WARRANTY WHEN THE PROBLEM STARTED. THEY HAVE REPLACED THE FILLER TUBE TWICE AND THE GAS TANK, BUT THE PROBLEM STILL EXISTS. THIS BACK SPLASH IS DANGEROUS TO MY HEALTH AND THE ENVIRONMENT. I BOUGHT THIS VEHICLE BRAND NEW. THE PROBLEM WASN'T THERE WHEN I BOUGHT THE VAN. *TR

NHTSA ID

10489191

Incident

Apr 1, 2009

Mileage

24,388 mi

This bulletin supersedes the previously issued bulletin(s) listed below. The changes are noted in Red text. 09-042/04 12/10/04 DESCRIPTION Some vehicles may exhibit inoperative electric rear window defroster grid lines, integral antenna concerns causing radio reception issues or terminal tabs pulled from the rear window glass. Follow the diagnostic and repair procedures included in this service information to inspect and service rear defroster grid lines, integral antenna concerns or broken terminal tabs.

This Service Alert supersedes the previously issued SA listed below: The changes are noted in Red. SA-011/24 02/12/24, 06/06/24, 07/29/24 DESCRIPTION Mazda has developed factory recommended scheduled maintenance services that support all major vehicle systems. Mazda recommends dealers follow the scheduled maintenance tables as cited in the vehicle-specific workshop manual or owner's manual. Services performed outside of Mazda's factory scheduled maintenance are not recommended. These services are unnecessary and create unneeded expenses for your customers. SCHEDULED MAINTENANCE Refer to the applicable Workshop Manual or Owner's Manual for vehicle -specific manufacturer scheduled maintenance. Workshop Manual - Refer to section 00-00 SCHEDULED MAINTENANCE. Owner's Manual - Refer to section 8 Maintenance and Care. b. Note: Please refer to the information below outlining the services not included in Mazda's Factory Scheduled Maintenance: IMPORTANT: Recommending fluid flushes when not necessary can lead to customer confusion and dissatisfaction. Fluid flushing for preventive maintenance purposes is strongly discouraged, unless otherwise specified in a published procedure (Owner’s Manual, Workshop Manual, Technical Service Bulletin, etc.).

A musty/mildew type odor may come from the vents when the air conditioning (A/C) system is operating. It is most noticeable when the A/C is first turned ON. This odor is the result of mold growth in the A/C evaporator/cooling unit which is caused by condensation, dust, and pollen within the cooling unit. This condition is usually worse during high humidity conditions. “Mazda Air Cooling Coil Coating” is available to encapsulate the mold to reduce odors. If the product is properly applied, it can effectively reduce the musty/mildew odor for up to three years. NOTE: See parts information for Mazda Air Cooling Coil Coating and Kit part numbers.

A musty/mildew type odor may come from the vents when the air conditioning (A/C) system is operating. It is most noticeable when the A/C is first turned ON. This odor is the result of mold growth in the A/C evaporator/cooling unit which is caused by condensation, dust, and pollen within the cooling unit. This condition is usually worse during high humidity conditions. “Mazda Air Cooling Coil Coating” is available to encapsulate the mold to reduce odors. If the product is properly applied, it can effectively reduce the musty/mildew odor for up to three years.

In accordance with Federal regulations, follow the procedure listed below when replacing a speedometer. NOTE: Tampering with a motor vehicle odometer is strictly prohibited by Federal, and State laws. It is the dealer’s responsibility to comply with Federal, State, and local laws concerning odometer and related documentation requirements when providing a repair or replacement. Mazda vehicles are manufactured with tamper-proof speedometers. When a speedometer is replaced, the new speedometer will read zero (0) miles. This procedure is extremely important to accurately represent actual vehicle mileage. Prior to speedometer removal, complete the information required on the “Speedometer Replacement Label”. Labels can only be ordered through Mazda eStore. In an effort to achieve a higher level of Customer Experience and retain the value of Mazda’s vehicles, MNAO Warranty Operations is allowing all Mazda dealers to utilize a third party, SPECMO Enterprises, Inc., for Instrument Panel Cluster (IPC) odometer setting service. With the use of SPECMO’s services, it is possible that the odometer will be set between 10 to 31 miles over the odometer mileage at the time of replacement for both warranty and customer pay repairs. Please make sure that the customer is aware that there may be a slight variance to the odometer, in which case the customer may have to accept the slightly higher mileage. Since odometer setting service is not part of the warranty repair, it is not warrantable nor required, but optional. However, Mazda Warranty policy provides after- warranty assistance (AWA) or DSA that can be utilized to cover this service expense.

Mazda has developed factory recommended scheduled maintenance services that support all major vehicle systems. Mazda recommends dealers follow the scheduled maintenance tables as cited in the vehicle-specific workshop manual or owner's manual. Services performed outside of Mazda's factory scheduled maintenance are not recommended. These services are unnecessary and create unneeded expenses for your customers.