2021 Chevrolet Silverado 3500

On April 9, 2021, the Office of Defects Investigations (ODI) opened PE21-010 to investigate instances of air bag malfunction indicator light (MIL) illumination and potential for frontal air bag non-deployment in several vehicles manufactured by General Motors (GM). The vehicles included model year (MY) 2020 through 2021 CT4 and CT5 passenger cars, Sierra and Silverado trucks (1500/2500/3500 models), XT4 and MY 2021 Escalade, Suburban, Tahoe, Yukon SUVs.Technical Service Bulletin (TSB) 21-NA-005, issued in March 2021, addresses air bag MIL illumination with diagnostic trouble codes (DTCs) B0001-1B or B0012-0D. It cites rust particles in the connection terminal interface of the driver air bag inflator housing as the cause of the air bag MIL illumination. Illumination of the air bag MIL under these circumstances may result in a non-deployment of the frontal driver air bag during a frontal collision and increased risk of injury to the driver.GM stated a correlation exists between production delays due to the pandemic shutdown and premature corrosion initiation on the surface of the air bag inflator housing, which, in some cases, caused rust development during a seven (7) month period of vehicle production. In the rare instance when a rust particle dislodges from the driver air bag inflator housing and enters the air bag connector prior to assembly, an intermittent resistance spike at the air bag connector may result. The condition generates excessive resistance in the air bag electrical system when the steering wheel horn cover is manipulated or the steering wheel is turned. This excessive resistance is momentary. A crash commanding air bag deployment would need to occur exactly when the momentary excessive resistance occurs. Thus, there is a very low likelihood the hazard will present a risk during a crash of sufficient severity to warrant a commanded deployment. This failure mechanism occurs early in life and results in an air bag MIL illumination that corresponds to a DTC warning the driver that the vehicle requires service. The vehicle's air bag remains functional while the MIL is illuminated, and the DTC is present.Once the connection of the driver air bag module to the clockspring is made at the plant, or at the dealership for service, there is no longer an opportunity for rust migration into the connection point. The connector is sealed and has gold terminals, eliminating the expectation of fretting corrosion. All subject vehicles passed standard corrosion validation testing for extensive corrosion with no issue of air bag non-deployment.There is a low rate of occurrence: 1.41 incidents per thousand vehicles (IPTV) for all related occurrences, and 0.04 IPTV for occurrences with a mention of visible rust and/or corrosion on the air bag inflator housing. The average occurrence mileage for the subject vehicles is approximately 2,100. Every occurrence related to the alleged defect experienced an air bag MIL illumination and there are no verified allegations of air bag non-deployment within all data sources.To date, there have been no reported fires, crashes, injuries, or fatalities related to this issue. In view of the low rate, and the nature of early-life failure, the high detectability of failures, and low potential hazard to drivers, this Preliminary Evaluation (PE) is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.Review the ODI reports cited above at nhtsa.gov under the following identification numbers: 11537927, 11528888, 11525020, 11521401, 11506057, 11493107, 11486767, 11441525, 11433146, 11425658, 11423440, 11385267, 11376429, 11373466, 11366995.

The contact owns a 2021 Chevrolet Silverado 3500. The contact stated that while the vehicle was parked or while driving at undisclosed speeds, the tailgate unintendedly opened or closed. The failure was a recurring failure. The contact associated the failure with NHTSA Campaign Number: 24V060000 (Latches/Locks/Linkages); however, the VIN was not included in the recall. The manufacturer was contacted by phone and was made aware of the failure. The contact was informed that the repair was not free because the VIN was not included in the recall. The contact was referred to the NHTSA Hotline for assistance.

NHTSA ID

11763651

Incident

Sep 1, 2026

On XXX the 2021 Chevrolet Silverado was taken to Mayse Automotive Group at [XXX] dealership for the complaint of the key getting stuck in the ignition and unable to remove causing a safety and security risk. Service department found that the transmission control in column needed to be replaced. The park switch control was defective and providing incorrect data. Service department confirmed that many vehicles alike have needed same repairs. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11757973

Incident

Aug 13, 2026

Water entered tailgate through drainage hole in tailgate cap. The water then dripped on the tailgate switch causing it to short out. This short circuit caused my tailgate to open and close randomly without pressing any switches or buttons or key fobs. May tailgate has a small ding it it now from where it kept hitting the wall while parked in the garage. I took the truck to the dealership to get repairs done and was charged 308.88 for the tailgate switch and diagnosis that should have been under a recall for this truck. Safety Recall N232426400 Tailgate May Open Unexpectedly issued May 2024. I called the customer service number [XXX] to try and get reimbursed for the repairs and they told me there is no recall on my truck. I had this problem and it clearly states the year, make and model of my truck in the recall, but because my vin wasn't included I'm out of luck? I will attach all the info i have on this matter. Any help would be greatly appreciated. Thanks [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11734635

Incident

Apr 24, 2026

The tailgate will go up and down when the vehicle is turned off and in park. It will also do this while driving the vehicle. * I notice there has already been a recall for this issue, but my VIN shows NO RECALLS

NHTSA ID

11721418

Incident

Feb 26, 2026

Service engine light kept coming on the dash, and the code came back to a faulty DEF heater. My truck had a reduced power countdown on the dash indicating the truck was going go to into limp mode after x amount of miles. On warmer days the code would go away and there would be no reduced power. The vehicle was diagnosed at a GM dealership and confirmed the DEF heater was bad, but was notified that there is a bulletin with GM for this issue occurring in many other diesel trucks. My safety was put at risk due to the rapidly changing reduced speed milage, at any point it could drop from 100miles, to 10 miles until reduced speed. This could cause an instant car accident while driving if the truck were to randomly slow down to a speed much slower than the speed limit. IE- driving on the north way (65 speed limit) and having the speed drop to 5mph unexpectedly when you just had over 100 miles to reduced speed.

NHTSA ID

11719345

Incident

Dec 22, 2025

My 2021 chevy 3500hd diesel had the engine light come on and the service emissions system popped up in the info screen. It said in so many miles speed would be limited. I took it to the dealer and they said the def tank would need replaced because the tank wiring connector overheated and would cost me over $2k.

NHTSA ID

11716547

Incident

Feb 3, 2026

The contact owns a 2021 Chevrolet Silverado 3500. The contact stated that the tailgate occasionally opened and closed unintendedly. The failure had occurred several times. The dealer was contacted and notified of the failure. The vehicle was not diagnosed or repaired; however, an appointment was scheduled. The contact related the failure to NHTSA Campaign Number: 24V060000 (Latches/Locks/Linkages); however, the VIN was not included. The manufacturer was not informed of the failure. The failure mileage was 74,040.

NHTSA ID

11700549

Incident

Nov 19, 2025

Mileage

74,040 mi

Power unlatching tailgate opens unexpectedly (after big rain storm) The exact problem in this recall: Safety Recall N232426400 Tailgate May Open Unexpectedly However, my truck VIN wasn't part of the recall, even tho it shows it should be in the document above. I had to disconnect the tailgate switch myself to stop the tailgate from randomly opening while pulling a 5th wheel RV..... 3,000 miles from home. Just had it fixed at the dealer for $144, who said it wasn't coved under recall.

NHTSA ID

11700055

Incident

Oct 1, 2025

This preliminary information advises a dealer on how to email GDS2 session logs into Technical Assistance.

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PI to help diagnose A/C concern