RoadVitals

1991 Ford Econoline

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
24
Latest Mar 31, 2009
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
3
Latest Apr 27, 1993
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
2
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
2
2 injuries, 0 deaths reported

Overview

Our database contains 24 NHTSA owner-reported complaints for the 1991 Ford Econoline, most frequently naming the fuel system, brakes and engine categories. 3 safety recalls have been issued covering this model year; 2 NHTSA investigations name it; and 45 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Brakes617.6%
  • Engine514.7%
  • Tires & wheels38.8%
  • Transmission25.9%
  • Other / unspecified25.9%
  • Interior & seats25.9%
  • Visibility12.9%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

3 campaigns cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov

SUSPENSION:REAR:SHOCK ABSORBER

Apr 27, 1993
25,000 units potentially affected
The defect: THE REAR SHOCK CROSSMEMBER OF THE FRAME CAN CRACK AND SEPARATE FROM THE FRAME.
The risk: SEPARATION OF THE REAR SHOCK CROSSMEMBER FROM THE FRAMECAN RESULT IN LOSS OF VEHICLE CONTROL AND AN ACCIDENT.
The remedy: REPLACE THE REAR CHOCK CROSSMEMBER WITH A SHOCK CROSSMEMBER MADE OF HIGH STRENGTH STEEL.
FORD MOTOR COMPANYView on NHTSA.gov

SEAT BELTS:FRONT:ANCHORAGE

May 4, 1992
1,010 units potentially affected
The defect: THE SAFETY BELT ANCHORAGE FOR THE REAR BENCH SEAT FAILED TO COMPLY WITH THE STANDARDS OF FMVSS 210.
The risk: FAILURE TO MEET THE LOAD REQUIREMENTS OF FMVSS 210 PLACETHE SEAT OCCUPANTS IN INCREASED RISK OF INJURY IN THE EVENT OF A SUDDEN STOPOR ACCIDENT.
The remedy: THE MANUFACTURE WILL REPLACE THE NON-COMPLYING SAFETY BELT ANCHORAGE WITH A NEW ANCHORAGE THAT MEETS THE REQUIREMENTS OF FMVSS 210.
GLAVAL BUS DIVISIONView on NHTSA.gov

FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK:SELECTOR DEVICES

Sep 4, 1991
350,000 units potentially affected
The defect: THE DUAL FUEL TANK SELECTOR VALVE MAY MALFUNCTION AND CAUSE AN OVERFILL CONDITION IN ONE OF THE FUEL TANKS, RESULTING IN AN OVERFLOW OF FUEL PAST THE FILLER CAP.
The risk: THE OVERFLOW OF FUEL PAST THE FILLER CAP CAUSES A FUELLEAKAGE, WHICH CAN RESULT IN A FIRE WHEN EXPOSED TO A SOURCE OF IGNITION.
The remedy: REPLACE THE DUAL FUEL TANK SELECTOR VALVE.
FORD MOTOR COMPANYView on NHTSA.gov

Safety investigations

NHTSA inquiries naming this vehicle. An investigation is not a finding of a defect.

EA93022ClosedEngineering Analysis

IDLE AIR SPD CTRL VLV MALF

Opened Jul 30, 1993
Closed Aug 31, 1994

There is no summary currently available

ENGINE AND ENGINE COOLING
PE93010ClosedPreliminary Evaluation

IDLE AIR SPD CTRL VLV MALF

Opened Mar 2, 1993
Closed Jul 30, 1993

There is no summary currently available

ENGINE AND ENGINE COOLING

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

Fuel system
Filed Mar 31, 2009

TL*THE CONTACT OWNS A 1991 FORD ECONOLINE. THE CONTACT NOTICED FUEL COMING FROM THE GAS TANK ALONG WITH A PUDDLE OF GASOLINE ON THE GROUND. THE DEALER STATED THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 91V146000 (FUEL SYSTEM, GASOLINE:STORAGE:AUXILIARY TANK:SELECTOR DEVICES), ALTHOUGH THE FAILURES WERE IDENTICAL. THE VEHICLE HAS NOT BEEN REPAIRED. THIS IS THE FIRST TIME THIS FAILURE HAS OCCURRED. THE FAILURE MILEAGE WAS 175,000 AND CURRENT MILEAGE WAS 245,000.

NHTSA ID
10263730
Incident
Nov 14, 2008
Mileage
175,000 mi
Fuel system
Filed Aug 17, 2007

TL*THE CONTACT OWNS A 1991 FORD ECONOLINE. THE CONTACT STATED THAT HER VEHICLE HAS A DUAL TANK. WHILE DRIVING ON THE BACK TANK, SHE SMELLED GAS COMING FROM THE VEHICLE. SHE LEARNED THAT FUEL WAS LEAKING FROM UNDER THE GAS CAP ON THE FRONT TANK AND WAS MIXING WITH THE FUEL FROM THE REAR TANK. SHE SWITCHED TO THE FRONT FUEL TANK AND CONTINUED DRIVING. THE CONTACT ONLY USES ONE TANK, BUT FUEL CONTINUES TO LEAK BACK AND FORTH BETWEEN THE TANKS. MECHANICS STATED THAT SHE NEEDED TO CHANGE THE SELECTOR VALVE. NHTSA RECALL NUMBER 91V146000 (FUEL SYSTEM, GASOLINE:STORAGE:AUXILIARY TANK:SELECTOR DEVICES) WAS REFERENCED. THE PURCHASE DATE, SPEED, AND DEALER INFORMATION WERE UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 52,867.

NHTSA ID
10199903
Incident
Nov 26, 2006
Mileage
52,867 mi
Tires & wheels
Filed Oct 19, 2004

WHILE DRIVING 75 MPH, THE REAR DRIVER SIDE TIRE TREAD SEPARATED. THE CONSUMER PULLED OVER TO CHANGE THE TIRE. COOPER SIZE#23575R15 PLEASE PROVIDE THE DOT NUMBER. *JB

NHTSA ID
10097129
Incident
Sep 23, 2004
Mileage
15,000 mi
Body & structureBrakesDriver assistance+7 more
Filed Jan 27, 2003
Crash reported2 injuries reported

THE CONSUMER HAS EXPERIENCED PROBLEMS WITH THE FOLLOWING : TIRES (DIRECTIONAL/4 WAY), COURTESY LIGHTS, CRUISE CONTROL, STEERING (NOISE), BRAKES/REAR ANTI-LOCK, SEAT BELTS, SEATS (LOOSE), GAS LEAK, REAR DOOR(S) LEAK/DRIVER SIDE DOOR HINGE, DASH CRACKED, LOOSE RUNNING BOARD, FRONT FENDER (PASSENGER SIDE), ARM ON DRIVER SIDE SEAT IS BROKEN, WIPERS, AND THE IGNITION KEY IS STICKING IN THE START POSITION. (TIRES-COPPER DISCOVER) SCC

NHTSA ID
10003818
Incident
Aug 1, 2001
Tires & wheels
Filed Aug 13, 2002

AS I WAS DRIVING EAST ON STATE ROUTE 410 EAST THE RIGHT REAR TIRE BLEW THE TREAD OFF ABOUT 3/4 OF THE WAY AROUND THE TIRE. THIS TIRE WAS MY SPARE AND HAD BEEN ROTATED ON TO MY VAN ABOUT 18 MOTHS AGO. IT WAS ALMOST BRAND NEW THEN IT STILL HAD THE LITTLE RUBBER NUBS ON IT FROM BEING NEW. IT IS ESTIMATED THAT THIS TIRE HAD LESS THAN 8000 MILES ON IT. WHEN THE TREAD CAM OFF IT KNOCKED THE EXHAUST PIPE UP INTO THE FENDER AND THE TREAD THEN WRAPPED ITSELF AROUND MY SUSPENSION. I WS UNABLE TO READ THE DOT CODE ON THE TIRE BECAUSE OF THE DAMAGE. MY FENDER IS PUSHED OUT AND I HAVE A HOLE IN MY EXHAUT PIPE FROM THIS INCIDENT. FORTUNATELY IT DID NOT COMPLETELY BLOW OUT. I STILL HAVE THE TIRE AND THE TREAD THAT CAME OFF OF IT. I CAN IF NECESSARY HAVE THE PERSON WHO HELPED ME ON THE ROADSIDE WRITE A STATEMENT OF WHAT HE HAD TO DO TO GET ME BACK ON THE ROAD AGAIN.

NHTSA ID
765592
Incident
Aug 12, 2002
Fuel system
Filed Dec 31, 2001

THERE IS A PROBLEM WITH FUEL TANK LEAKING,THE ODOR GETS INTO VEHICLE. *AKCONSUMER STATED PRIOR TO THE RECALL THE AUXILLARY FUEL TANK SELECTOR VALVE WAS DEFECTIVE, CAUSING FUEL TO BE PUMPED FROM ONE TANK TO THE OTHER, OVERFLOWING OTHER TANK AND FUEL SPEWING FROM FILLER CAP INTO CAB AND ON TO GROUND, RECALL #91V146000. *YD

NHTSA ID
8001282
Incident
Dec 1, 2001
Fuel system
Filed Dec 7, 2001

FUEL TANK SELECTOR VALVE IS DEFECTIVE. GAS WILL GUSH OUT OF ONE TANK INTO THE OTHER TANK, OVERFLOWING, AND CAUSING FUEL TO LEAK. CONSUMER HAS CONTACTED MANUFACTURER. *AK *YH

NHTSA ID
899991
Incident
Dec 6, 2001
Other / unspecified
Filed Nov 29, 1999

THE RIGHT FRONT HUB LOCKED UP CAUSING THE ENTIRE WHEEL ASSEMBLY TO FALL OFF OF THE VEHICLE (OHIO TRAFFIC CRASH REPORT). *MJS

NHTSA ID
549740
Incident
Oct 25, 1999

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

01156

VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE

SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC

002310

POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES

SUBJECT REGARDING CONTAMINATION FROM PRIOR TRANSMISSION CONCERNS OR EXCESS WEAR MAY BE TRAPPED IN THE TRANSMISSION FLUID COOLING SYSTEM. *TT

98168

POWER TRAIN:AUTOMATIC TRANSMISSION

TRANSMISSION- E40D/4R100-1989-99-MAIN CONTROLS, SEPARATOR PLATES AND SEPARATOR PLATE GASKETS USAGE CHART. YD

98167

POWER TRAIN:AUTOMATIC TRANSMISSION

TRANSMISSION-E40D-NO 2-3 UPSHIFT. SOME VEHICLES MAY EXHIBIT A NO 2-3 UPSHIFT CONDITION. *AK

0038

POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES

VEHICLES MAY EXPERIENCE SOLID PARTICLE CONTAMINANTS FROM PRIOR TRANSMISSION CONCERNS OR EXCESS WEAR, MAY BE TRAPPED IN THE TRANSMISSION FLUID COOLING SYSTEM IS NOT PROPERLY FLUSHED, FLUID IN-LINE FILTER KIT. *MJS

0015

POWER TRAIN:AUTOMATIC TRANSMISSION

INFORMATION REGARDING THE NEW TRANSMISSION COOLER FLUSHER- SERVICE TIP. *MJS

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Ford Econoline by model year
YearComplaintsRecallsInvestigationsIssue Index
2026010
2025000
2019120
2018020
2017310
2016311
2015011
2014011
2013011
2012111
2011011
2010111
2009111
2007020
2006020
2005020
2003224154.9
2002234155.8
2001285155.5
2000395157.8
1999847158.0
1998464148.3
1997794157.7
1996815161.9
1995736158.3
19941246364.3
1993655054.1
1992835264.1
1991Viewing243254.5
1990304055.4
1989322155.2
1988220042.6
1987155053.9
1986760
1985106060.3
1984770
1983260
1982130
1981020
1980140
1979180
1978020
1977030
1976020
1975020
1972010
1971010
1969030
1967010

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.