2006 Ford F-150

ODI opened this investigation based on reports of inadvertent airbag deployment.Data provided by Ford indicated that the airbag clockspring jumper wire, which is situated inside the steering wheel assembly, was installed in a manner that would allow it to rub (abrade) against a sharp metal edge on the nearby horn plate.Because the horn plate is electrically grounded the abrasion of an airbag wire on the sharp edge could cause a short circuit condition.As a result the airbag light may illuminate and/or the airbag may inadvertently deploy.Inadvertent deployments are most likely to occur during the airbag system's self-diagnostic test that initiates when the ignition switch is turned on.Ford modified the vehicle design in late January 2006 adding a protective tape over the sharp metal edge of the horn plate.Ford made additional design changes on MY 2007 vehicles to the horn plate, the clockspring jumper, and the connector layouts to further address this issue.ODI identified 318 deployment incidents with 121 alleged injury reports from subject vehicles.All but one of the incident and injury reports occurred in vehicles built before the January 2006 modification.In addition, there was one incident and alleged injury reported in the MY 2006 Mark LT vehicles that share the same design. In letters dated February 21 and April 11, 2011, Ford announced a recall of all of the approximately 1.3 million MY 2004-2006 F-150 vehicles built prior to January 24, 2006, the date the initial vehicle modification was made.In addition, approximately 14,000 MY 2006 Mark LT vehicles built prior to January 24, 2006 will also be recalled.Vehicles built after that date, which contain the modification, are not within the recall scope.Accordingly the investigation is closed.

BY LETTER DATED MAY 5, 2008, FORD MOTOR COMPANY (FORD) NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NUMBER 08V-208) TO ADDRESS A MANUFACTURING DEFECT IN APPROXIMATELY 605,684 MODEL YEAR (MY) 2005 AND 2006 FORD F-150 AND LINCOLN MARK LT VEHICLES ORIGINALLY EQUIPPED WITH THE 5.4L DISPLACEMENT, 3-VALVE PER CYLINDER, V-8 ENGINE.THE RECALLED VEHICLES WERE BUILT FROM JULY 18, 2004 THROUGH MAY 31, 2006 AT THE DEARBORN TRUCK PLANT; FROM MAY 4, 2004 THROUGH MAY 31, 2006 AT THE KANSAS CITY ASSEMBLY PLANT; AND FROM APRIL 19, 2004 THROUGH MAY 31, 2006 AT THE NORFOLK TRUCK PLANT.THE VEHICLES WERE MANUFACTURED WITH THE SAME DEFECTIVE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY UNIQUE TO THE 5.4L V-8 ENGINE.FORD F-150 VEHICLES EQUIPPED WITH OPTIONALLY AVAILABLE 4.2L V6 AND 4.6L V-8 ENGINES ARE NOT INCLUDED IN THIS RECALL ACTION BECAUSE THEY UTILIZE A DIFFERENT, ONE-PIECE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY THAT DOES NOT EXHIBIT AN APPARENT DEFECT TREND. THE RECALLED VEHICLES UTILIZE A TWO-PIECE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY COMPRISED OF A STANDPIPE ASSEMBLY AND VACUUM HOSE.THE STANDPIPE ASSEMBLY ATTACHES TO A FITTING ON THE ENGINE AIR INTAKE MANIFOLD UTILIZING A FLEXIBLE RUBBER HOSE AND PLASTIC ELBOW.THE VACUUM HOSE ATTACHES TO THE OPPOSITE END OF THE STANDPIPE ASSEMBLY AND CONNECTS TO A CHECK VALVE FITTING AT THE BRAKE BOOSTER ASSEMBLY.ACCORDING TO FORD, THE PORTION OF THE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY ATTACHED TO THE INTAKE MANIFOLD MAY SWELL OVER TIME AND LOSE RETENTION FORCE, WHICH MAY ALLOW THE HOSE TO BECOME DETACHED FROM THE INTAKE MANIFOLD.SHOULD THE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY BE DISRUPTED, APPLICATION OF THE BRAKE PEDAL MAY DEPLETE THE VACUUM RESERVE AND CONSEQUENTLY RESULT IN LOSS OF BRAKE POWER-ASSIST. TO CORRECT THE SAFETY DEFECT, FORD WILL INSTALL AN IMPROVED DESIGN BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY THAT UTILIZES A HOSE CLAMP AT THE INTAKE MANIFOLD ATTACHMENT. THIS REMEDY WILL BE PROVIDED FREE OF CHARGE FOR ALL RECALLED VEHICLES.LATER PRODUCTION FORD F-150 AND LINCOLN MARK LT VEHICLES BUILT AFTER MAY 2006 WERE MANUFACTURED WITH A HOSE CLAMP AT THE BRAKE BOOSTER VACUUM SUPPLY HOSE/INTAKE MANIFOLD ATTACHMENT AND ARE NOT AFFECTED. TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 324 NON-DUPLICATIVE COMPLAINTS AND 14 NON-INJURY CRASHES RELATED TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF 4,465 SUBJECT VEHICLES THAT EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPAIR OR REPLACE THE SUBJECT BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY. THE ACTION TAKEN BY FORD IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.

The dealership sold this vehicle to me with a rusted frame

NHTSA ID

11754518

Incident

Jul 23, 2026

The contact owns a 2006 Ford F-150. The contact stated that while the contact's son was driving at an undisclosed speed, there was an abnormal sound coming from the vehicle. No warning lights were illuminated. The contact's son lost control of the vehicle, and the vehicle crashed into a guardrail and landed on its side. The air bags did not deploy. The vehicle was towed to a local tow yard. A Police report was filed; the information was unavailable. No injuries were sustained. The manufacturer was not made aware of the failure. The failure mileage was approximately 200,000. The VIN was unavailable.

NHTSA ID

11743778

Incident

Jun 12, 2026

Mileage

200,000 mi

The problem is that the paint in the cargo area is peeling or fading, and I think that problem is a factory defect. That part of the cargo area is galvanized, I need to know if that is in a recall, thank you.

NHTSA ID

11729958

Incident

Sep 30, 2019

Around the 1st of February 2026 the weather had turned cold around 6 degrees Fahrenheit and I had just had my vehicle inspected in January so I know everything was fine then. My wife and I had driven to her office about 2 miles from our home and I of course had the heat on and defrost on. We went into the office to clean because that a weekly job for us usually under an hour. When we came out my windshield was cracked on the passenger side starting at the bottom going straight up about 8” long. The weather stayed cold and a few days later it cracked more and then more and then more. It’s moving over towards the drivers side horizontally about eye level. There is no rock strike where the crack started, it seems to me that when heat was applied to the windshield something expanded or contracted or flexed while we were inside the office because it was cracked when we came out to leave. I haven’t taken it to a Ford dealership to have it looked at or filed an insurance claim. It’s been about two months now I need to get it fixed before the whole windshield collapses into my lap. I realize the safety issue with a cracked windshield and it could cause me and others on the road to get hurt. I’ve only driven it to doctors appointments and to pick up medication at the store a mile away. I’ve never had a vehicle that has had the windshield crack due to clod weather when it was heated up and then cooled back down. Either the glass was manufactured incorrectly or it was installed incorrectly or the framing expanded or contracted causing it to bind the glass. If you could please look into this for me it would be greatly appreciated.

NHTSA ID

11727945

Incident

Feb 1, 2026

I WAS RECENTLY INVOLVED IN AN ACCIDENT IN MY VEHICLE. IT WAS A HEAD ON COLLISION AND MY AIRBAG DID NOT FULLY DEPLOY. THOUGH I WAS TRAVELLING THE SPEED LIMIT, HAD I BEEN ON A FREEWAY AND GOING THE LEGAL SPEED LIMIT I THINK I MIGHT HAVE BEEN SERIOUSLY INJURED. THE LIBABLE INSURANCE COMPANY ENCOURAGED ME TO CONTACT FORD TO SEE IT THIS HAS BEEN AN ISSUE. THERE WERE NOT WARNING LIGHTS OR ANY OTHER SYMPTOMS PRIOR TO THE ACCIDENT.

NHTSA ID

11720023

Incident

Jan 22, 2026

Received notification by mail from your department about a recall on my trucks spark plugs breaking in the head .Took vehicle to local ford dealer and was told the vehicle was required to have over 100 thousand miles before the plugs would be replaced under recall . Now my vehicle has over 150 thousand miles and when I went to the same dealer I was told there wasn’t a recall on this truck . My documents I received from your department was lost during hurricane Sally. This is a well known recall every local mechanic knows about .

NHTSA ID

11692320

Incident

May 14, 2014

Odometer Fraud. The contact sold a 2006 Ford F-150. The contact stated that the vehicle was sold with approximately 212,000 miles but later discovered that the buyer had relisted the vehicle for sale with an advertised mileage of 135,713. The vehicle was a private sale. Local authorities had been notified.

NHTSA ID

11656585

Incident

Apr 24, 2025

Mileage

212,000 mi

while in drive, accelerating to highway speeds or cruising around 30 mph it will downshift and jump to about 4000 PMS's and not shift up into 3rd gear. It blown 1 engine and I have replaced the transmissions, taken it to a Ford dealership and they weren't able to help me. I've replaced the ECM and anti-theft modal also and the symptoms still persist. i am i in for over 11K for the new engine and transmission, and another $100 on the ECM and anti-theft modal plus the shop charges. The truck has under 190,000 miles before any of this started. I am the 2nd owner an had for less than 3k miles before any of the problems started. Now I see the 2015-2017 F-150s are having the same problems getting recalled. is there anything involving the earlier Triton's engines?

NHTSA ID

11651426

Incident

Oct 5, 2024

This article supersedes TSB 22-2219 to update the Parts List and Service Procedure to clarify applicable steps by vehicle application. Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 (non-Raptor) vehicles equipped with 4WD may exhibit grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends (IWE). To correct this condition, follow the Service Procedure to remove and cap the vacuum supply line or to reprogram the transfer case control module (TCCM) and replace any worn vacuum and/or IWE components.

For 2000-2024 Ford and Lincoln vehicles, swapping a module from a vehicle for diagnosis purposes is likely to cause errors and is not recommended. It is also not recommended to order a replacement module using a vehicle identification number (VIN) from a different vehicle. Most modules on these affected vehicles are VIN/vehicle specific and hardware variations between modules do exist. Swapping a module from a vehicle or ordering a module using a different vehicle/VIN can cause ineffective repairs and additional vehicle down time. Make sure all appropriate Workshop Manual (WSM) procedures are followed when diagnosing the condition prior to all module replacements and only order modules using the correct VIN.

Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 (non-Raptor) vehicles equipped with 4WD may exhibit grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends (IWE). To correct this condition, follow the Service Procedure to remove and cap the vacuum supply line or to reprogram the transfer case control module (TCCM) and replace any worn vacuum and/or IWE components.

Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 vehicles equipped with TOD transfer cases may exhibit grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends (IWE). To correct this condition, follow the Service Procedure steps to remove and cap the vacuum supply line.

This article supersedes TSB 19-2026 to update the vehicle model years affected. Some 2000 and newer Ford/Lincoln/Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended.

This SKU is an Oil Dipstick. The customer communication requested return of unsold inventory to inspect the dipstick tube. The dipstick tube inner diameter may be small enough that it prevents installation of the OE dipstick.