2009 Ford F-150

This vehicle has been a lemon ever since we purchased it new. To start the 3rd brake light would always leak during rain and ruined the headliner took it back to andy mohr ford were we purchased approx 25 times for this issue. Then we have had oil leaks about a year after purchase and it still leaks. Third the fender wells are rusting. And also all the lights on the dash are lit because the computer board failed. To date the truck only has 147k miles. This truck has been a lemon the whole time we have owned it and i am tired of sinking money in this junker. Ford needs to be held responsible for every vehicle off there assembly line.

NHTSA ID

11749202

Incident

Nov 10, 2010

The contact's son owned a 2009 Ford F-150. The contact stated that while approximately 10 MPH, he observed smoke emanating from the glove box and the check engine warning light illuminated. The contact steered the vehicle to the side of the road, and he observed a small fire by the accelerator pedal. The contact exited the vehicle and opened the hood. The contact stated that flames erupted from the engine compartment when the hood was opened, and he called 911. The fire department arrived and extinguished the fire. A police report was taken, but the info was not available at this time. The vehicle was towed to a tow lot where it was deemed totaled. There were no injuries. The manufacturer was not notified of the failure. The failure mileage was approximately 201,000.

NHTSA ID

11709147

Incident

Jan 3, 2026

Mileage

201,000 mi

The contact owns a 2009 Ford F-150. The contact stated that while driving at an undisclosed speed, the brake pedal was depressed; however, the vehicle failed to stop as intended. Additionally, the ABS and TPMS warning lights were illuminated. The contact stated that the vehicle slowed down; however, the brake pedal needed to be depressed to the floorboard to stop the vehicle. The vehicle was taken to Auto Zone and O’Reilly’s where it was diagnosed with a failed ABS module. The contact was informed that the ABS module needed to be replaced; however, the vehicle was not repaired. The contact stated that it was a known failure for similar vehicles. In addition, the contact referenced an unknown recall; however, the VIN was not included in a recall related to the failure. The contact stated that it was difficult to locate the part needed to repair the vehicle. The manufacturer was not made aware of the failure. The failure mileage was approximately 129,000.

NHTSA ID

11703324

Incident

Sep 10, 2025

Mileage

129,000 mi

The contact owns a 2009 Ford F-150. The contact stated while 45 MPH and depressing the accelerator pedal, the vehicle failed to respond as intended. The contact pulled over to the side of the road and waited for towing assistance to tow the vehicle to the residence. An independent mechanic was contacted. The vehicle was taken to the independent mechanic and was diagnosed with an ABS module failure. The contact was informed that the ABS module needed to be replaced. The vehicle was not repaired. The contact related the failure to the Customer Satisfaction Program: 09C07 (Brake Stop lamp Switch Adjustment); however, the VIN was not included in the Customer Satisfaction Program. The manufacturer was notified of the failure but offered no assistance. The contact stated that the failure persisted since November 2022. The contact was referred to the NHTSA Hotline for assistance. The failure mileage was 183,000.

NHTSA ID

11668110

Incident

Nov 15, 2022

Mileage

183,000 mi

My pickup truck at only 23 thousand miles in the engine, it's module went bad and brake and ABS lights came on on the dashboard. I took the car to the dealer and they said that I have to replace it and they are charging me 5,400 dollars. They said that some 2009 F150 module were bad from factory, but there's not recalls for it to be fixed by them.

NHTSA ID

11665339

Incident

Jun 6, 2025

The contact owns a 2009 Ford F-150. The contact stated that the engine warning light was intermittently illuminated. The contact stated while driving at undisclosed speeds and making sharp turns, the vehicle stalled. The contact was able to pull over to the side of the road and depressed the brake pedal until the vehicle responded as needed. The contact stated that the failure had been recurring while making sharp turns and while coming to a stop at traffic lights. The vehicle was taken to the dealer, and the contact was informed that the failure could not be duplicated. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The failure mileage was approximately 60,000.

NHTSA ID

11664536

Incident

Jun 3, 2010

Mileage

60,000 mi

My airbag warning light came on. The dealer found 2 codes and replaced the parts. When they were done another code came up for weight sensor which is the seat frame. I was told that the part has been discontinued. I have searched for an aftermarket part with no luck. I purchased a used seat but it was not compatible I have a16 year old truck. The service life is as I understand it is 14-20 years. I don’t understand how the manufacturer can stop making safety parts while the vehicle is still in its service life

NHTSA ID

11662825

Incident

May 23, 2025

The contact owns a 2009 Ford F-150. The contact stated while starting the vehicle, the engine rattled. No warning light was illuminated. The vehicle was taken to the dealer, but the dealer was unable to duplicate the failure. The failure recurred. The vehicle was then taken to an independent mechanic, who diagnosed that the cam phasers needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and a case was opened. The contact was advised to file a complaint with the NHTSA Hotline. The failure mileage was approximately 115,000.

NHTSA ID

11585397

Incident

Apr 26, 2024

Mileage

115,000 mi

Ford and Lincoln vehicles equipped with wired keyless entry keypad systems and accessory wireless keyless entry keypad systems may or may not come with a wallet card containing the master code. Unlike the integrated wired keypad, the accessory wireless keypad master code cannot be retrieved from the vehicle using a diagnostic scan tool or from the label printed on the body control module (BCM). The Factory Keyless Entry Code application within the diagnostic scan tool will not provide an applicable master code for the accessory wireless keypad. If the wallet card for an accessory keypad is not available, the "Wireless RF Keypad Diagnosis Guide" can be referenced and provides direction on how to retrieve the master code. This guide is located under the Workshop Manual tab > Accessories > Installation > Wireless RF Keypad Diagnosis Guide > PPT C > Step C2.<br /><br /> Note: The only available keypad for some vehicles from the assembly plant is the accessory wireless keyless entry keypad. The integrated wired keypad cannot be installed on vehicles not equipped from the factory with a wired keyless entry k

This article supersedes TSB 22-2219 to update the Parts List and Service Procedure to clarify applicable steps by vehicle application. Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 (non-Raptor) vehicles equipped with 4WD may exhibit grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends (IWE). To correct this condition, follow the Service Procedure to remove and cap the vacuum supply line or to reprogram the transfer case control module (TCCM) and replace any worn vacuum and/or IWE components.

All accessory stick-on keyless entry keypads come with a wallet card containing the master code. If the accessory keypad was factory installed, this card will be placed in the glove box and should be handed to the vehicles owner during initial delivery. Unlike the integrated (wired) factory keypad, the accessory keypad master code cannot be retrieved from the vehicle using a diagnostic scan tool. If the wallet card for an accessory keypad is lost, follow these steps to recover the code. Dealer Key Code access is granted through the Dealer Program Enrollment System (DPES); dealership management can authorize users. The authorized user must go to FMCDealer.com > Parts and Service > Parts Product Line Information > Keys/Entry Devices > Aftermarket Keyless Entry Keypad Code Access. Follow the instructions on the screen to obtain the master code for the accessory keypad.

For 2000-2024 Ford and Lincoln vehicles, swapping a module from a vehicle for diagnosis purposes is likely to cause errors and is not recommended. It is also not recommended to order a replacement module using a vehicle identification number (VIN) from a different vehicle. Most modules on these affected vehicles are VIN/vehicle specific and hardware variations between modules do exist. Swapping a module from a vehicle or ordering a module using a different vehicle/VIN can cause ineffective repairs and additional vehicle down time. Make sure all appropriate Workshop Manual (WSM) procedures are followed when diagnosing the condition prior to all module replacements and only order modules using the correct VIN.

Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 (non-Raptor) vehicles equipped with 4WD may exhibit grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends (IWE). To correct this condition, follow the Service Procedure to remove and cap the vacuum supply line or to reprogram the transfer case control module (TCCM) and replace any worn vacuum and/or IWE components.

Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 vehicles equipped with TOD transfer cases may exhibit grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends (IWE). To correct this condition, follow the Service Procedure steps to remove and cap the vacuum supply line.