RoadVitals

2004 GMC Yukon Xl

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
87
Latest Apr 27, 2022
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
4
Latest Dec 17, 2007
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
0
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
7
2 injuries, 0 deaths reported

Overview

Our database contains 87 NHTSA owner-reported complaints for the 2004 GMC Yukon Xl, most frequently naming the electrical, brakes and steering categories. 4 safety recalls have been issued covering this model year; and 501 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

4 campaigns cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov

WHEELS:HUB

Dec 17, 2007
130,000 units potentially affected
The defect: CERTAIN FEDERAL-MOGUL REPLACEMENT WHEEL HUB ASSEMBLIES WITH THE BRAND NAMES: NATIONAL, CARQUEST P/NOS. 515020, 515021, 515025, 515053, 515054, 515059, AND 515060, SHIPPED BETWEEN JANUARY 23, 2006, AND DECEMBER 20, 2007, SOLD FOR LIGHT DUTY AND MEDIUM DUTY TRUCKS. THE INBOARD RETENTION NUT USED TO MAINTAIN HUB BEARING ASSEMBLY CAN LOOSEN RESULTING IN AN ABS LIGHT INDICATION, NOISE, AND/OR WHEEL SEPARATION.
The risk: WHEEL SEPARATION CAN RESULT IN A VEHICLE CRASH.
The remedy: FEDERAL-MOGUL WILL NOTIFY CUSTOMERS AND WILL REPLACE THE HUB ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 7, 2008. OWNERS CAN CONTACT FEDERAL-MOGUL TOLL-FREE AT 877-489-6659.
FEDERAL-MOGUL CORPORATIONView on NHTSA.gov

ENGINE AND ENGINE COOLING

Aug 3, 2006
38,439 units potentially affected
The defect: ON CERTAIN TRUCKS EQUIPPED WITH AN 8.1L V8 (RPO L8-VIN G) ENGINE HAVE A CONDITION IN WHICH THE ENGINE FUEL RAIL PULSE DAMPER RETAINER CLIP MAY FRACTURE RESULTING IN INADEQUATE RETENTION OF THE DAMPER.
The risk: IF THE DAMPER COMES LOOSE, A FUEL LEAK MAY RESULT. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
The remedy: DEALERS WILL REPLACE THE ENGINE FUEL RAIL PULSE DAMPER RETAINER CLIP FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 31, 2006. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND GMC TRUCKS AT 1-866-996-9463.
GENERAL MOTORS CORP.Manufacturer number 06080View on NHTSA.gov

SERVICE BRAKES, HYDRAULIC

Feb 8, 2005
77,411 units potentially affected
The defect: CERTAIN TRUCKS, SPORT UTILITY VEHICLES, AND VANS EQUIPPED WITH BOSCH HYDRO-BOOST BRAKE ASSEMBLIES, THE HYDRAULIC BRAKE BOOSTER PRESSURE ACCUMULATOR MAY CRACK AND SEPARATE FROM THE HYDRO-BOOST ASSEMBLY DURING NORMAL OPERATING CONDITIONS.
The risk: IF A SEPARATION OCCURRED AND THE HOOD OF THE VEHICLE WERE OPEN, FRAGMENTS FROM THE ACCUMULATOR COULD CAUSE INJURY TO PEOPLE IN THE IMMEDIATE AREA. THE PRESENCE OF THIS CRACK OR FRACTURED SURFACE COULD ALLOW THE HYDRAULIC FLUID TO LEAK FROM THE ACCUMULATOR CIRCUIT OF THE BOOSTER ASSEMBLY. THE LOSS OF FLUID WOULD CAUSE INCREASED STEERING AND BRAKING EFFORT AND A CRASH MAY OCCUR WITHOUT PRIOR WARNING.
The remedy: DEALERS WILL TEST THE HYDRO-BOOST ASSEMBLY FOR FUNCTIONAL OPERATION OF THE TWO-FUNCTION VALVE. IF THE HYDRO-BOOST ASSEMBLY FAILS THE TEST, DEALERS WILL REPLACE THE ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON MARCH 23, 2005. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, GMC TRUCKS AT 1-866-996-9463 AND HUMMER AT 1-800-732-5493.
GENERAL MOTORS CORP.Manufacturer number 05006View on NHTSA.gov

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

BrakesSteering
Filed Apr 27, 2022
Fire reported

While driving on the freeway at 75 mph I felt significant reduction in speed and the rpms went pretty high. It felt as if I had my foot on the accelerator and the brake at the same time. There was also a burnt smell. After a few minutes it went back to normal. This continued to happen sporadically so I took it to my mechanic he inspected the vehicle could not find an issue he also ran a code scan. No codes pertaining to this issue only knocker sensor and O2 sensor. I replaced those anyway. Then a few days later I was driving to work at it happened again going about 55 mph it felt like the transmission had downshift to a very low gear there was smoke and really bad burning smell. I pulled over immediately and called my mechanic. He towed the vehicle to his shop still could not find a problem. After several months of sitting I had to drive the vehicle home. After approximately 5 miles there was smoke and small flames coming from behind the front drivers side wheel. My mechanic checked the brake, it had engaged without me pressing the pedal and stuck. Now we are having issues getting brake fluid to the rear brakes. Possibly the proportioning valve.

NHTSA ID
11462501
Incident
Apr 17, 2020
Filed Apr 19, 2022

A severely cracked dashboard in 5 different places right over the air bags.

NHTSA ID
11461307
Incident
Feb 1, 2022
Interior & seats
Filed Mar 28, 2022
Crash reported

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NHTSA ID
11458569
Incident
Mar 31, 2004
BrakesDriver assistanceOther / unspecified
Filed Jul 2, 2020

2004 YUKON XL WITH 91,880 MILES. REPLACEMENT LEFT FRONT WHEEL BEARING/HUB FAILED CATASTROPHICALLY AT 6,046 MILES OF SERVICE. THE BEARING SEPARATED COMPLETELY LEADING TO A TOWING EVENT. VEHICLE WAS ON AN INTERSTATE HIGHWAY AND TRAVELING AT 70 MPH, IN A STRAIGHT LINE WHEN THIS OCCURRED. SERVICE TECHNICIAN SAID THE DRIVE SHAFT ON THE 4WD VEHICLE WAS THE ONLY THING RETAINING THE WHEEL. THE PRIOR BEARING WAS REPLACED AT 85,878 MILES. THE BEARING WAS INSTALLED AT AFTERMARKET SERVICE CENTER. THE HUB FACE HAS THE FOLLOWING NUMBERS ETCHED ON IT. 730-0093, 12FR18107. WHEN I LOOK THIS UP IT APPEARS TO BE A BEARING MADE BY GNB. *TR

NHTSA ID
11337242
Incident
Jun 30, 2020
Mileage
91,880 mi
Driver assistanceElectricalExterior lighting
Filed Jun 14, 2020

CLUSTER DASHBOARD FAILS TO LIGHT UP WHEN THE KEY TURNS ON THE VEHICLE. NONE IS THE DASHBOARD INDICATORS MOVE OR LIGHT UP, NOT ABLE TO SEE SPEED, MILES, GAS GAGE, ETC. IT TAKES 40 MINUTE INTO A DRIVE BEFORE IT TURNS ON RANDOMLY.

NHTSA ID
11328724
Incident
Feb 9, 2020
Mileage
138,554 mi
Exterior lighting
Filed Mar 2, 2020

INSTRUMENT PANEL SHORTING OUT AND FLASHES BACK ON WITH DIFFERENT LANGUAGES.

NHTSA ID
11315571
Incident
Mar 1, 2020
Mileage
207,566 mi
EnginePowertrain (other)
Filed Nov 6, 2018

TL* THE CONTACT OWNS A 2004 GMC YUKON XL. WHILE DRIVING 60 MPH, THE CHECK ENGINE WARNING INDICATOR ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE TRANSMISSION FAILED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VEHICLE WAS NOT TAKEN TO A DEALER. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 182,000.

NHTSA ID
11149781
Incident
Nov 6, 2018
Mileage
182,000 mi
Brakes
Filed Jun 22, 2016

TL* THE CONTACT OWNS A 2004 GMC YUKON XL. WHILE DRIVING AT ANY SPEED AND APPLYING THE BRAKES, THE PEDAL WOULD STIFFEN AND NOT MOVED DOWNWARD COMPLETELY. THE FAILURE RECURRED CONTINUOUSLY. THE VEHICLE WAS DRIVEN TO A MECHANIC WHO DIAGNOSED THAT THE POWER ASSIST BRAKE SYSTEM FAILED. THE VIN WAS EXCLUDED FROM NHTSA CAMPAIGN NUMBER: 04V045000 (SERVICE BRAKES, HYDRAULIC). THE MANUFACTURER WAS NOTIFIED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 130,000.

NHTSA ID
10875944
Incident
Jun 4, 2015
Mileage
130,000 mi

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

PIP5601C

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

23-NA-001

ELECTRICAL SYSTEM

This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.

03-06-01-023I

ENGINE

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

03-06-01-023H

ENGINE

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

PIT3271P

This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed for the vehicle in question and its applications. Technician should not use the information that is provided by the antilock braking system tire size selection.

General Communication

ELECTRICAL SYSTEM

Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to updating affected modules (with some exceptions). The updating of modules is completed in parallel instead of the technician needing to update one module at a time. This allows a more streamlined approach for dealers and customers.

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

GMC Yukon Xl by model year
YearComplaintsRecallsInvestigationsIssue Index
2026233052.6
2025221048.2
2024622359.7
20231914365.0
20221514366.3
202120112469.7
2020452061.0
2019652060.0
2018522057.9
20171441045.9
20161993156.8
20153062150.3
2014113158.8
2013224151.0
2012134144.7
2011473153.3
2010283149.2
2009235150.3
2008694155.2
2007964262.5
2006173044.5
2005426048.0
2004Viewing874049.3
20031024254.0
2002952353.5
20011205662.4
2000697662.0
1999300

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.