2021 GMC Yukon Xl

The Office of Defects Investigation (ODI) has received 36 Vehicle Owner Questionnaires (VOQs) alleging engine failure in vehicles subject to Recall 25V274. In each VOQ, the engine had the recall remedy completed prior to the reported failure incident. Recall 25V-274 addresses vehicles equipped with a L87 6.2L V8 gas engine that experienced engine damage or failure. Recall 25V-274’s remedy includes an engine inspection.  Based on the results of the inspection the vehicle will receive an oil change to a higher viscosity oil or an engine replacement.  The complaints received allege failures of both remedies. ODI is opening this Recall Query (RQ) to assess the adequacy of the remedy for Recall 25V-274. To review the ODI reports cited in the Opening Resume ODI Report Identification Number document, go to NHTSA.gov.

The Office of Defects Investigation (ODI) has received 1,157 reports of engine bearing failure failures in the L87 6.2L engine produced by General Motors (GM). Of the 1,157 reports received, 173 are outside of the scope of recall 25V-274. These engines are installed in Model Years (MY) 2019–2024 Chevrolet Silverado 1500 and GMC Sierra 1500, and 2021-2024MY Chevrolet Suburban and Tahoe, GMC Yukon/Yukon XL, and Cadillac Escalade/Escalade ESV vehicles. The subject engine failures were investigated as part of a Preliminary Evaluation (PE25001).  GM determined that these engine failures were due to multiple supplier manufacturing and quality issues. GM issued recall 25V-274 to address the supplier manufacturing and quality issues produced between March 1, 2021, and May 31, 2024. Based on the issuance of recall 25V-274, NHTSA has closed PE25001. ODI continues to receive a significant number of reports of engine failure in vehicles outside the scope of 25V-274.  This presents a potential safety risk that warrants further investigation.  ODI is opening this Engineering Analysis (EA) to further evaluate the scope and severity of the potential problem and to fully assess the potential safety-related issues of vehicles built outside the recall scope. To review the ODI reports cited in the Opening Resume ODI Report Identification Number document, go to NHTSA.gov.

On January 16, 2025, the Office of Defects Investigation (ODI) opened Preliminary Evaluation PE25001 after receiving complaints and field reports concerning engine failures in MY2019-2024 GM’s full-size truck and SUV T1XX platform equipped with the L87 6.2L V8 engine. These complainants alleged engine bearing failures resulting in knocking and growling noises from the engine’s bottom end and in some cases more severe consequences such as broken connecting rods leading to engine damage, or engine failure. If the engine fails during vehicle operation, the vehicle will lose propulsion, increasing the risk of a crash. On April 24, 2025, GM issued recall 25V-274 to address the concern with L87 engines produced between March 1, 2021, and May 31, 2024.  GM cited the root cause as a supplier manufacturing and quality issues. GM’s  recall remedy will be either an oil change to an oil with a different viscosity or engine replacement depending on the results of the remedy inspection procedure. To date, ODI has received 1,157 allegations of engine bearing failure. GM submitted 55,464 reports in total, with 29,752 unique VINs. ODI continues to receive allegations of L87 engine failures which fall outside of the scope of recall 25V-274. Based on GM’s recall, ODI will close this PE. NHTSA will continue to investigate complaints of engine failure outside the scope of recall 25V-274 as part ofEngineering Analysis (EA25007). To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

On April 9, 2021, the Office of Defects Investigations (ODI) opened PE21-010 to investigate instances of air bag malfunction indicator light (MIL) illumination and potential for frontal air bag non-deployment in several vehicles manufactured by General Motors (GM). The vehicles included model year (MY) 2020 through 2021 CT4 and CT5 passenger cars, Sierra and Silverado trucks (1500/2500/3500 models), XT4 and MY 2021 Escalade, Suburban, Tahoe, Yukon SUVs.Technical Service Bulletin (TSB) 21-NA-005, issued in March 2021, addresses air bag MIL illumination with diagnostic trouble codes (DTCs) B0001-1B or B0012-0D. It cites rust particles in the connection terminal interface of the driver air bag inflator housing as the cause of the air bag MIL illumination. Illumination of the air bag MIL under these circumstances may result in a non-deployment of the frontal driver air bag during a frontal collision and increased risk of injury to the driver.GM stated a correlation exists between production delays due to the pandemic shutdown and premature corrosion initiation on the surface of the air bag inflator housing, which, in some cases, caused rust development during a seven (7) month period of vehicle production. In the rare instance when a rust particle dislodges from the driver air bag inflator housing and enters the air bag connector prior to assembly, an intermittent resistance spike at the air bag connector may result. The condition generates excessive resistance in the air bag electrical system when the steering wheel horn cover is manipulated or the steering wheel is turned. This excessive resistance is momentary. A crash commanding air bag deployment would need to occur exactly when the momentary excessive resistance occurs. Thus, there is a very low likelihood the hazard will present a risk during a crash of sufficient severity to warrant a commanded deployment. This failure mechanism occurs early in life and results in an air bag MIL illumination that corresponds to a DTC warning the driver that the vehicle requires service. The vehicle's air bag remains functional while the MIL is illuminated, and the DTC is present.Once the connection of the driver air bag module to the clockspring is made at the plant, or at the dealership for service, there is no longer an opportunity for rust migration into the connection point. The connector is sealed and has gold terminals, eliminating the expectation of fretting corrosion. All subject vehicles passed standard corrosion validation testing for extensive corrosion with no issue of air bag non-deployment.There is a low rate of occurrence: 1.41 incidents per thousand vehicles (IPTV) for all related occurrences, and 0.04 IPTV for occurrences with a mention of visible rust and/or corrosion on the air bag inflator housing. The average occurrence mileage for the subject vehicles is approximately 2,100. Every occurrence related to the alleged defect experienced an air bag MIL illumination and there are no verified allegations of air bag non-deployment within all data sources.To date, there have been no reported fires, crashes, injuries, or fatalities related to this issue. In view of the low rate, and the nature of early-life failure, the high detectability of failures, and low potential hazard to drivers, this Preliminary Evaluation (PE) is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.Review the ODI reports cited above at nhtsa.gov under the following identification numbers: 11537927, 11528888, 11525020, 11521401, 11506057, 11493107, 11486767, 11441525, 11433146, 11425658, 11423440, 11385267, 11376429, 11373466, 11366995.

Burning oil too much too fast oil all over motor and engine and white smoke inside the car all records are with GMC DEALER

NHTSA ID

11752184

Incident

Nov 14, 2024

Engine seized while driving on the highway. This is the same engine that is being recalled and GM has said that the vin is not covered. The vehicle stopped running on a major highway with my [XXX] old son in the car. The dealership is saying this is the exact issue that is part of the larger investigation for GM v8 engines. There were no warning lights at all prior to the engine seizing. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11751598

Incident

Jul 18, 2026

The contact owns a 2021 GMC Yukon XL. The contact stated that while driving 55 MPH, several unknown warning lights illuminated, and the check engine warning light started blinking. The contact pulled over and became aware that the vehicle was shaking. The vehicle was turned off and restarted; however, the failure persisted, with smoke coming from the vehicle. The vehicle was repaired under NHTSA Campaign Number: 25V274000 (ENGINE AND ENGINE COOLING); but the repair failed to fix the vehicle. The vehicle was taken to the dealer, where it was diagnosed, and it was determined that the camshaft needed to be replaced and that cylinder #8 was damaged and had detached. The manufacturer was notified of the failure. The failure mileage was 116,204.

NHTSA ID

11749993

Incident

Jun 29, 2026

Mileage

116,204 mi

This is from dealership “found customers concern of engine light is on and ticking noise found cylinder 4 lifters to be collapsed causing the exhaust gasses to be trapped in the cylinder causing the cylinder wall to dry out and leaving scratches on the cylinder wall recommend replacing motor due to this problem at this time”

NHTSA ID

11748742

Incident

Jun 28, 2026

The infotainment screen on my 2021 GMC Yukon was previously replaced at the GMC dealership, and this will be my second replacement. It has now cracked even though there was only very light contact. This doesn’t seem like normal wear and tear. I’d really appreciate it if the screen could be inspected, as I suspect there might be a manufacturing issue with these screens. I’m quite concerned about this problem because it almost caused injury to my six-year-old. Please understand my worries, I’m sure many other parents are facing similar concerns with these screens. The cracked glass can be dangerous, especially for families with children.

NHTSA ID

11748320

Incident

Jun 30, 2026

My family and were traveling to visit family, and the transmission stalled on me on the interstate. I almost had a horrible accident with my kids in the vehicle. The vehicle is in the shop currently and dx with transmission issues. GMC needs to recall and or fix the transmissions in all of their vehicle.

NHTSA ID

11748113

Incident

Jun 26, 2026

My 2021 GMC Yukon XL recently suffered a failure of its fuel pump control module. This occurred at just 44,000 miles, mere weeks after my manufacturer warranty expired in June of 2026. This issue goes far beyond a financial inconvenience or a matter of consumer reimbursement; it is a severe, life-threatening safety hazard that GM has failed to permanently resolve. My Experience: Sudden Power Loss While Towing The gravity of this part failure became clear during a recent drive. I configuration-matched this vehicle—a heavy-duty Yukon XL with a 6.2L engine and a 4x4 towing package—specifically for its capacity to safely haul heavy loads. While traveling with a trailer attached, the vehicle experienced a sudden, catastrophic loss of engine power. Without warning, the engine sputtered and died. Had this occurred on a steep incline, a blind curve, or in heavy highway traffic, a catastrophic multi-vehicle collision would have been entirely unavoidable. Critical Safety Hazards and Concerns •Inability to Maintain Speed, Loss of Vital Assist Systems, & Compounded Towing Risks Systemic Failure and Inadequate Remediation What makes this situation entirely unacceptable is that this specific vehicle was already subject to previous GM safety campaigns regarding this exact component (including Safety Recall #N212332040 and subsequent Emission Recall #N252516900). GM is fully aware that their supplier produced defective modules that are prone to premature internal short-circuits. Yet, their remediation strategy has been entirely inadequate. By managing this through piecemeal, phased rollouts and limited VIN inclusion lists, they are leaving dangerous vehicles on the road until the point of failure. Drivers are effectively acting as crash test dummies, waiting for their engines to die in dangerous environments before GM acknowledges that their specific VIN was fitted with the defective supplier part.

NHTSA ID

11748033

Incident

Jun 28, 2026

Issue Description: The vehicle experienced a failure of the Dynamic Fuel Management (DFM) system, resulting in a collapsed lifter. This caused a cylinder misfire and a sudden loss of engine power while driving at highway speeds. Safety Concern: While traveling at highway speeds, the sudden misfire and loss of power created a dangerous condition. The vehicle could not maintain speed or accelerate properly with surrounding traffic, significantly increasing the risk of a collision. Failure Details: The issue was diagnosed as a collapsed lifter related to the DFM system. This caused persistent misfiring, rough engine operation, and severe drivability issues. Repair Outcome: Due to the extent of internal engine damage caused by the lifter failure, the vehicle required complete engine replacement.

NHTSA ID

11747701

Incident

Jun 8, 2026

This PI Communicates information to ensure Memory Recall is enabled to ensure memory mirrors return to set position after curbview assist is used.

PI to help diagnose A/C concern

This PI provides diagnostic tips for diagnosing electric trailer brakes issues.

This Preliminary information communicates an issue with an OTA pending message still displayed after an OTA event and how to reset/clear the message.

This PI advises dealers that if the K160 Brake System Control Module sets DTC P0606 along with P0562 and/or P25A2, additional diagnostic aids should be followed before replacing parts. The PI provides guidance to inspect for low voltage conditions, wiring, terminal concerns, and module communication issues that may cause false or intermittent EBCM DTCs.

This Preliminary information communicates an issues with the HVAC making a hum buzz noise when the blower is set to a higher speed. Engineering is working on a new HVAC door seal material to correct the noise.