2022 Hyundai Santa Fe

On May 31, 2025, I suffered a severe facial injury causing trigeminal neuralgia and concussion when the Smart Power Liftgate on my 2022 Hyundai Santa Fe XRT failed to stop or reverse upon encountering obstruction. While unloading the trunk, I went to close the liftgate, lost my balance falling forward prior to it beginning to close. It struck my face and upper body with full mechanical force, failing to trigger the automatic safety reverse/anti-pinch strip sensors. The component suffered a total safety failure, bypassing the safety mechanisms intended to prevent bodily entrapment and crushing injuries. I was forced to seek emergency medical treatment. Official Emergency Room medical records from May 2025 explicitly document the facial injuries sustained directly from this automotive component failure. The vehicle remains dangerous as the anti-pinch sensors failed to operate as legally and mechanically mandated. There have been multiple incidents where the liftgate has failed to stop with coming into contact with pressure of even my toddler briefly or our dogs, but I was not aware this vehicle was equipped with this safety feature to begin with.

NHTSA ID

11764268

Incident

May 31, 2025

Vehicle on initial start up shows no issue. Driving for a short distance or stationary for a short time. Vehicle instrument panel will show a fault of Forward safety system. Errors on Lane keeping assist, High beam assist, and Driver attention warning. Smart camera module will be hot to the touch causing failure of Front view camera and Front Radar Module.

NHTSA ID

11762513

Incident

Sep 3, 2026

On June 20 2026 at 2:07pm Central Time there was a check engine light displayed on the dash of my vehicle 2022 Hyundai Santa Fe Calligraphy, while it was parked in the garage of my home and was just powered up. I had then performed the vehicle diagnostics test (pictures attached) that showed that there was an issue with the 'Transmission Control System' with detail that a full system check is recommended and to schedule an appointment with a dealer. I had later proceeded to contact local dealer 'Huffines Hyundai McKinney' for service as I was due for an oil change anyway. As I was driving the vehicle from my home which was about 13 miles away from the dealership, I noticed that the vehicle had great trouble shifting from 1st gear to higher gears, that the speed would be 20mph or lower no matter how much the accelerator was pushed and I had to drive very carefully in traffic due to the low speeds. I was told at the dealership by 3pm that day that there were no active recalls on my vehicle, that the transmission related recall that was showing up on google search for that DCT code wasn't specific enough to my vehicle and to book an appointment for vehicle diagnostics and transmission repair/replacement at full cost to myself. The multi-point inspection report after oil change showed nothing about the check engine light issue or that the issue was even diagnosed by the dealership. From that day until today Aug 29 2026, I've noticed that the vehicle still has trouble shifting from the 1st gear, that the vehicle drives normally when increased time is allowed between power up and start of drive (~2min of engine running idle) and that the check engine light reappears after a trip of quick power up and drive. There was atleast one instance where I had to pullover onto the shoulder to avoid high speed traffic while driving in the right lane.

NHTSA ID

11760554

Incident

Jun 20, 2026

At approximately 67,000 miles, the vehicle experienced a sudden vibration when accelerate and decelerate. Engine light was on and vehicle had a hard time to maintain speed above 40mph. Cars were honking behind us due to the lack of speed on road. It happen all of a sudden and cause me and my wife panic at first. The car was took to the closest dealer ([XXX] Hyundai [XXX]) and they found the problem was due to an internally leaking fuel injector, requiring a complete out-of-pocket replacement. This is a known, widespread manufacturing defect directly addressed by Hyundai Technical Service Bulletin TSB #25-FL-001H (which supersedes 23-FL-002H-1). The bulletin explicitly states that 2021–2022 Hyundai Santa Fe 2.5L GDI engines suffer from premature internal fuel injector failure caused by internal filter breakage, forcing owners to pay out of pocket for a design flaw acknowledged internally by the manufacturer. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11760358

Incident

Aug 24, 2026

Symptoms are those described in Hyundai recall 236 (delayed shifting,hesitation, stalling). Vehicle has had multiple TSP services at Hyundai but symptoms persist intermittently. Software updates do not fix issue. Hyundai dealer has no other remedies.

NHTSA ID

11758783

Incident

Aug 22, 2026

The contact owns a 2022 Hyundai Santa Fe. The contact stated that while driving at various speeds, the vehicle jerked or hesitated while depressing the accelerator pedal. There was no warning light illuminated. The contact stated that after two separate warranty repairs of the fuel injector, the failure persisted. In addition, the contact stated that the rear-view camera intermittently displayed a distorted or blank image while the vehicle was in reverse(R). The contact received notification of NHTSA Campaign Number: 24V879000 (Back Over Prevention); and was informed by the dealer that the vehicle was not covered under the recall. The manufacturer was notified of the failure, and the contact was issued a case number. The failure mileage was approximately 30,000.

NHTSA ID

11758435

Incident

Mar 1, 2023

Mileage

30,000 mi

While accelerating, the 8-speed transmission sporadically hangs in 1st gear and will not change to 2nd. The motor revs to about 4000 rpm and will only travel at about 15 mph. This causes a safety hazard when attempting to enter fast moving traffic. After several attempts, the Dealer has said that they cannot duplicate this issue in their shop and has not made necessary warranty repairs to fix this vehicle. Hyundai assigned a case manager who says that since the diagnostic did not pull any codes and they could not replicate the problem, they would not make any repairs. There is about 5000 miles left on the factory warranty.

NHTSA ID

11757403

Incident

Nov 30, 2023

The horn has now stopped working in my vehicle twice. It was replaced 01/27/2023, and is now non-functional again. I believe this to be a safety issue as I have no way to warn other drivers or pedestrians of my presence, if necessary. One example of this, was that a vehicle was proceeding into my lane on the interstate yesterday afternoon and I had to avoid them hitting my vehicle by driving onto the shoulder of the road, as I could not use my horn to let them know they were coming into my lane while I was on the side of them.

NHTSA ID

11756159

Incident

Aug 10, 2026

This bulletin provides information related to a Transmission Control Unit (TCU) software update for some vehicles equipped with an 8-speed wet dual clutch transmission (8WDCT). The software update revises the touch point learning variation, improving drivability and judder symptoms. Some 8WDCTs (indicated by a new part number) received an updated clutch spring. The correct TCU software update must be matched with the correct corresponding 8WDCT hardware, otherwise, drivability concerns may occur. This service procedure should be performed prior to any 8WDCT replacements done for drivability/judder concerns.

Some vehicles may exhibit difficulty starting in cold weather. This bulletin provides the procedure to perform an inspection on the starter magnetic switch for potential freezing and, if necessary, replace the starter magnetic switch (solenoid) assembly.

The National Highway Traffic Safety Administration (NHTSA) has identified the presence of substandard and dangerous driver’s-side airbag inflators manufactured by Jilin Province Detiannuo Automobile Safety System Co., Ltd. (DTN). These inflators were not supplied, approved, or authorized by the vehicle manufacturers and have primarily been found in vehicles that previously experienced a crash and underwent airbag replacement using non-genuine parts. These dangerous inflators have ruptured during deployment, posing a serious risk of injury or death due to metal fragments entering the vehicle cabin. To date, Hyundai is aware of three people who have died while driving a Hyundai vehicle with one of these substandard replacement airbag inflators that deployed in what likely would have been a survivable crash. NHTSA has issued a public advisory urging vehicle owners and service professionals to have vehicles inspected if there is reason to believe that a non-genuine replacement airbag may have been installed. Vehicles with salvage or rebuilt titles, prior airbag deployments, or unknown repair histories may present a higher risk. NHTSA strongly cautions against self-inspection by vehicle owners and recommends inspection by trained technicians.

The National Highway Traffic Safety Administration (NHTSA) has issued an urgent safety advisory regarding dangerous, counterfeit driver‑side airbag inflators manufactured by Jilin Province Detiannuo Automobile Safety System Co., Ltd. (DTN), that have been identified in U.S. vehicles following prior crashes, theft, or non‑certified airbag replacements. These inflators are not approved for use, may rupture during deployment, and have caused serious injuries and fatalities. Please see attached announcement, provided by NHTSA, for more details.

Certain 2021 – 2023 model year Santa Fe, 2021 – 2023 model year Santa Fe Hybrid, and 2022 – 2023 model year Santa Fe Plug-In Hybrid vehicles may experience an inoperable horn that may be caused by foreign substances causing internal parts to oxidize. At Hyundai, we are committed to providing vehicles of outstanding quality and value. In an effort to meet this commitment, the warranty coverage for the horn assemblies under these conditions has been extended to 10 years/ 120,000 miles from the date of original retail delivery or date of first use (whichever occurs first) and is valid for original and subsequent owners.

Some Santa Cruz (NXT), Santa Fe (TMA, MX5A), and Sonata (DN8A) models may require replacement of the 8-speed wet dual clutch transmission (8WDCT) when the vehicle sets one of the high pressure electric oil pump (HP EOP) DTCs listed below. This bulletin provides instructions to replace the 8WDCT.