2019 Kia Sorento

The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing.  There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

The gear was stuck in park and I can’t move it to other gears like drive, reverse. I contacted Jones Kia in Belair and was informed this is a normal wear and tear that costs over $1000.00 and the extended warranty won’t cover this repair. I purchased this SUV in 2023, which this year I needed a catalytic converter due to oil consumptions and now the SUV won’t come out of park. Waiting to be seen next week for final cost of repair.

NHTSA ID

11776497

Incident

Nov 6, 2026

I read about some 2019 Kia Serento with V 6 engine have recall for leaking oil sensor. Yet when I look up my vin it is not listed ? Looking for any recourse for why some vin numbers are not covered when this is a problem ??

NHTSA ID

11775484

Incident

Jul 5, 2026

My Car started to have extreme oil consumption around 100,000 miles I was able to keep it maintained by adding oil frequently but finally part of my motor stopped functioning and I was forced to replace my motor. I got my car back June 22,2026 but the new motor also has had the same issue. I did purchase a warranty for 3 years but unfortunately it only covers one replacement. This motor did not even last 6 months.

NHTSA ID

11774014

Incident

Aug 17, 2024

My check engine light came on. I took my vehicle to AutoZone so that they could tell me what the code read. The code read, cylinder 2 and cylinder 3 misfire. I replaced all 4 cylinders and spark plugs. 6 months after replacing all the parts, I had the check in light come on (flashing) while driving out of town. I was able to drive the vehicle back to town and after the vehicle sat majority of the day, it cleared on its own. Almost a year to the original date, I had my check engine light come back on. I took my vehicle back to AutoZone and the code read, cylinder 3 misfire. They were able to clear the code but it came back on within 30 seconds.

NHTSA ID

11773210

Incident

Oct 23, 2025

Paint is peeling.

NHTSA ID

11772767

Incident

Oct 19, 2026

Please see attachment

NHTSA ID

11772685

Incident

Nov 24, 2025

Summer 2024: The paint began peeling significantly off the hood. When I contacted Kia Support, I was told the vehicle was out of warranty. ​Subsequent Repairs: Expecting a minor issue, I paid $412 out-of-pocket to repaint the hood. Shortly after, the new paint failed to adhere due to the defect and I attempted minor touch-ups myself. ​Current Status: The paint on the roof has now begun chipping off. A recent follow-up with Kia Customer Service resulted in the same script regarding warranty limits.

NHTSA ID

11771076

Incident

Jun 1, 2024

On October 3, 2026, at approximately 12:30 p.m., my 2019 Kia Sorento, with fewer than 100,000 miles, experienced an unexpected engine failure while I was driving on the highway in the Chicago, Illinois, area. Component or System Failure: The vehicle's engine failed unexpectedly while the vehicle was being operated on the highway. The exact internal component responsible for the failure is currently UNKNOWN. However, the vehicle has since been inspected by an authorized Kia dealership, and I have been informed that the engine repair was approved. The availability of the failed engine or its components for further inspection is currently UNKNOWN. Safety Risks: What makes this incident particularly alarming is that my daughter was in the vehicle with me when the engine failed. We were traveling on the highway, surrounded by vehicles moving at high speeds, when we experienced this unexpected mechanical failure. This situation placed both my daughter and me in a potentially life-threatening situation. The sudden engine failure could have resulted in a serious collision, catastrophic injuries, or even the loss of both of our lives. As a mother, it is deeply disturbing to know that my daughter and I were exposed to such a dangerous situation while simply traveling in our vehicle. We could have been involved in a devastating accident through no apparent fault of our own. My concern extends beyond the inconvenience and financial burden of having my vehicle break down. This was a serious safety incident that endangered not only my life but also the life of my daughter and potentially other motorists on the highway. Dealer Confirmation: Following the incident, I contacted Kia to arrange an inspection and repair. Unfortunately, the earliest available service appointment was October 8, 2026, five days after the engine failure. An authorized Kia dealership subsequently inspected the vehicle and approved the engine repair. I am requesting the complete diagnostic finding

NHTSA ID

11770369

Incident

Oct 3, 2026

VOLUNTARY EMISSIONS SERVICE CAMPAIGN: OWNER NOTIFICATION (SC365) - This document is the owner notification advising that Kia is conducting an important Voluntary Emissions Service Campaign to improve the emissions software logic in the Electronic Control Module (ECM) to ensure compliance with emissions regulations on the 2019-2020 MY Sorento vehicles manufactured from January 24, 2018 through October 26, 2020 and 2019-2021 MY Sedona vehicles manufactured from February 13, 2018 through July 8, 2020 equipped with 3.3L GDI engines.

SC365_STKR: VOLUNTARY EMISSIONS SERVICE CAMPAIGN COMPLETION LABEL/STICKER

VOLUNTARY EMISSIONS SERVICE CAMPAIGN: QUESTION AND ANSWER (SC365) – This document is the Question and Answer Guide containing the most frequently asked questions regarding Voluntary Emissions Service Campaign SC365.

VOLUNTARY EMISSIONS SERVICE CAMPAIGN: DEALER PARTS AND SERVICE MANAGER MEMO (SC365) - This document is the announcement to dealer Parts and Service managers advising that Kia is conducting an important Voluntary Emissions Service Campaign to improve the emissions software logic in the Electronic Control Module (ECM) to ensure compliance with emissions regulations on the 2019-2020 MY Sorento vehicles manufactured from January 24, 2018 through October 26, 2020 and 2019-2021 MY Sedona vehicles manufactured from February 13, 2018 through July 8, 2020 equipped with 3.3L GDI engines.

VOLUNTARY EMISSIONS SERVICE CAMPAIGN: DEALER PRINCIPAL MEMO (SC365) - This document is the announcement to the dealer principals advising that Kia is conducting an important Voluntary Emissions Service Campaign to improve the emissions software logic in the Electronic Control Module (ECM) to ensure compliance with emissions regulations on the 2019-2020 MY Sorento vehicles manufactured from January 24, 2018 through October 26, 2020 and 2019-2021 MY Sedona vehicles manufactured from February 13, 2018 through July 8, 2020 equipped with 3.3L GDI engines.

SC365_POC: PROOF OF CORRECTION CARD