2008 MINI Cooper S

In a January 10, 2012 letter to NHTSA, BMW of North America, LLC. (BMW) submitted a Defect Information Report (DIR) identifying a defect in the electric auxiliary water pump in approximately 88,911 model year (MY) 2007-2011 Mini Cooper vehicles manufactured from November 14, 2006 through January 18, 2011 (Recall 12V-008).According to BMW, the auxiliary water pump on vehicles equipped with 4-cylinder turbocharged engines may overheat.Electro-migration can cause the pump electronic circuit board to overheat resulting in smoldering of the water pump. If smoldering occurs, it may lead to an engine compartment or vehicle fire.The pump supplier, Pierburg Pump Technology GmbH, redesigned the pump to address factors that may contribute to circuit board overheating.The redesigned pumps were completely implemented in production vehicles by January 2011.Recall 12V-008 was the third recall initiated by BMW to address electric auxiliary water pump fires in vehicles equipped with Pierburg pumps.In two October 20, 2011 letters to NHTSA, BMW submitted DIRs for similar auxiliary water pump defect conditions in approximately 32,084 MY 2008-2011 BMW 5-Series, 7-Series, X5 and X6 models equipped with 8- and 12-cylinder engines and manufactured from May 2008 through December 2010 (Recall 11V-521); and for approximately 589 MY 2010 Rolls-Royce Ghost vehicles manufactured from September 2009 through September 2010 (Recall 11V-522).In three separate April 5, 2012 letters to NHTSA, BMW submitted amendments to Recalls 11V-521, 11V-522 and 12V-008.The amendments all described a common defect condition related to a manufacturing process deviation in a certain production range of the redesigned Pierburg water pumps that could result in cracks in the pump housing, which may allow coolant to enter and contact the pump?s circuit board.BMW indicated that further analysis identified a specific machine process error at the sub-supplier that manufactures the water pump housing.Pump housing cracks may cause the circuit board to overheat and lead to smoldering of the water pump.Recall 12V-008 was, thus, amended to include approximately 1,457 MY 2011 Mini Cooper vehicles manufactured from March 31, 2011 through April 22, 2011, when pumps manufactured with the suspect manufacturing process may have been used in vehicle assembly.The amendment to Recall 11V-521 was assigned a new recall number, Recall 12V-161, and covered approximately 2,846 MY 2011-2012 BMW 5-Series, 6-Series, 7-Series, X5, and X6 vehicles manufactured from April 1, 2011 through August 1, 2011.The amendment to Recall 11V-522 was assigned a new recall number, Recall 12V-166, and covered approximately 69 MY 2011 Rolls-Royce Ghost vehicles manufactured from April 7, 2011 through June 2, 2011.The Office of Defects Investigation (ODI) analyzed complaint data provided by BMW as well as complaints submitted to ODI from consumers. In total, there were 30 unique Mini Cooper reports indicating engine fire.In addition, BMW provided warranty data showing 493 claims for replacement of the subject component on Mini Cooper vehicles.Owners of the recalled vehicles are notified to take their vehicle to a BMW dealer, who will replace the auxiliary water pump to prevent any incidents related to this issue.This preliminary evaluation is closed.The ODI reports cited above can be viewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers (ODI Nos.):10286597, 10286663, 10289793, 10310677, 10314796, 10342365, 10394808, 10394192, 10403982, 10418325, 10422646, 10429003.

BMW WILL CONDUCT A SAFETY RECALL (08V-657) ON 28,450 MINI COOPER S VEHICLES MANUFACTURED FROM NOVEMBER 18, 2006 THROUGH JULY 8, 2008.DEALERS WILL INSTALL MODIFIED EXHAUST PIPE TIPS THAT DO NOT EXTEND BEYOND THE REAR BUMPER.THE TWO EXHAUST PIPE TIPS OF THE SUBJECT VEHICLES EXIT THE UNDERSIDE OF THE VEHICLE AT THE CENTER OF THE VEHICLE AND EXTEND BEYOND THE REAR BUMPER.THE COMPLAINANTS REPORTED BEING BURNED ON THEIR LEGS WHEN THEY INADVERTENTLY TOUCHED THE EXPOSED HOT EXHAUST PIPE TIPS WHILE REMOVING ITEMS OF CARGO FROM THE REAR OF THEIR VEHICLE VIA THE HATCH BACK DOOR.SOME COMPLAINANTS REPORTED BEING BURNED ON MORE THAN ONE OCCASION OR THAT OTHER FAMILY MEMBERS WERE ALSO BURNED.THE 50 INJURIES REPORTED IN THIS INVESTIGATION INCLUDE SIGNIFICANT SECOND DEGREE BURNS CAUSING BLISTERED AND SCARED SKIN AND ONE INCIDENT RESULTED IN A THIRD DEGREE BURN.THIS INVESTIGATION ALSO RESULTED IN AN INITIAL DECISION OF A DEFECT.FOR INFORMATION REGARDING THE INITIAL DECISION AND DETAILS OF THE INVESTIGATION SEE DOCUMENTS, INRM-EA08020-31646.PDF (INITIAL DECISION LETTER) AND INIR-EA08020-31648.PDF (INITIAL DECISION REPORT), IN THE INVESTIGATION FILE.THIS INVESTIGATION IS CLOSED.

The contact owns a 2008 Mini Cooper S. The contact stated that the check engine warning light was illuminated. Additionally, the windows would roll down independently and the sunroof would fail to close completely. The vehicle was taken to AutoZone, where it was diagnosed that the failure was related to the braking system; however, the contact stated that new brake hardware had been installed on the vehicle. The contact related the failures to NHTSA Campaign Number: 23V337000 (Electrical System); however, the part to do the recall repair was not yet available. The local dealer was contacted, but no assistance was provided. The vehicle was not repaired. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the failure. The failure mileage was approximately 111,000. VIN tool confirms parts not available.

NHTSA ID

11575724

Incident

Mar 3, 2024

Mileage

111,000 mi

The contact owns a 2008 Mini Cooper S. The contact received notification of NHTSA Campaign Number: 23V337000 (Electrical System) however, the part to do the recall repair was not yet available. The local dealer was made aware of the issue and confirmed that parts were not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure. VIN tool confirms parts not available.

NHTSA ID

11555606

Incident

Jul 1, 2023

THE FRONT PASSENGER SEAT OCCUPANT DETECTION MAT SENSOR HAS FAILED. THE FRONT PASSENGER AIR BAG IS NOT ACTIVATE IN A CRASH WHEN THE SEAT IS OCCUPIED. RECALLS ACTIVE FOR THIS EXACT ISSUE FOR THE SAME MAKE IN OTHER YEARS AND MODELS ARE CURRENTLY RECALLED HOWEVER OTHERS ARE EXCLUDED.

NHTSA ID

11366861

Incident

Oct 23, 2020

Mileage

81,253 mi

TO THE BEST OF MY KNOWLEDGE THE AIRBAG SYSTEM IS OFF LINE. THE PASSENGER AIRBAGS DO NOT TURN ON WHEN A PASSENGER IS SEATED. THE PASSENGER AIRBAG INDICATOR LIGHT SHOWS THAT IT IS NOT TURNING ON WITH OR WITHOUT A PASSENGER. ALSO THE DRIVERS SIDE AIRBAG INDICATOR LIGHT COMES ON THE DASHBOARD AND THE TACHOMETER WHEN I START THE VEHICLE. THIS PROBLEM BEGAN WHILE THE VEHICLE WAS PARKED AND STATIONARY.

NHTSA ID

11361883

Incident

Jun 20, 2020

Mileage

90,000 mi

TIMING CHAIN JUMPED OUT OF TIMING AND CAUSED BENT VALVES.

NHTSA ID

11355604

Incident

Sep 17, 2020

Mileage

70,000 mi

WARNING MESSAGE FOR SEAT BELT TENSION/AIR BAG MALFUNCTION AND BOTH LIGHTS ARE ON. THE VEHICLE HAS 40+ THOUSAND MILES ON IT, I AM A SECOND OWNER. THIS PROBLEM JUST STARTED ON MAY 29, 2020. NO ACCIDENTS FOR THIS VEHICLE. COST FOR REPAIR IS OVER $2000 AND SO FAR THERE'S ONLY RECALLS FOR 2008 CONVERTIBLE WHICH I TOTALLY DON'T UNDERSTAND. THIS LOOKS TO BE AN ONGOING PROBLEM WITH THE MINI AND NEEDS TO BE ADDRESSED DUE TO THE AIR BAGS BEING AFFECTED. I CURRENTLY HAVE NO PHOTOS BUT CAN READILY SUPPLY PHOTOS UPON REQUEST. THE SEAT BELT LIGHT/AIR BAG EMBLEM SHOWS ON THE DASH SCREEN WHEN ENTERING THE KEY WHILE STATIONARY, NO ONE IS SITTING IN THE PASSENGER SEAT WHEN THIS HAPPENS AND DOES NOT GO AWAY WHEN OCCUPIED. *TR

NHTSA ID

11327289

Incident

May 29, 2020

MY CAR CAUGHT FIRE WHILE DRIVING. I HAD BEEN DRIVING FOR ABOUT AN HOUR ON THE HIGHWAY. THERE WAS NO WARNING. NO CEL OR ERRORS ON THE DASH DISPLAY. CAR WAS RUNNING NORMALLY. I NOTICED SOME SMOKE. AFTER PULLING TO THE SIDE OF THE ROAD FLAMES STARTED COMING FROM UNDER THE HOOD. THE CAR WAS STILL RUNNING NORMALLY. I SHUT OFF THE MOTOR AND GOT OUT. BYSTANDERS EMPTIED AN EXTINGUISHER THROUGH THE FRONT GRILLE BUT WITHIN MINUTES THE ENTIRE VEHICLE WAS ENGULFED. CAR WAS ALMOST COMPLETELY DESTROYED. FIRE BURNED THROUGH THE FIREWALL AND CONSUMED THE INTERIOR.

NHTSA ID

11298643

Incident

Dec 17, 2019

Mileage

144,000 mi

PASSENGER SIDE AIRBAG SEAT MAT IS DEFECTIVE. JUST STOPPED WORKING. COST TO REPLACE IS OVER $2000. SO, THE WARNING LIGHT FOR DEFECTIVE AIRBAG SENSOR REMAINS ON.

NHTSA ID

11286523

Incident

Nov 15, 2019

Mileage

96,000 mi

MINI electrical systems have continued to develop over the past few years. As a result, the demand on the batteries has increased. Breakdowns due to an empty battery or problems in the vehicles electrical system can have various causes, most of which are not due to the battery itself. For this reason, a battery replacement will permanently eliminate the problem only in the rarest of cases. The energy diagnosis test module helps to localize these causes. This document covers important information for the dealer on how to handle “discharged battery” complaints. Without performing the energy diagnosis test plan, the root cause of a discharged battery cannot be identified. In order to properly repair the vehicle the first time, it is very important that the diagnostic test plan is performed to completion; with all results taken into consideration.

New RDC wheel electronics will be introduced with future generation MINI models. The new wheel electronics are identified as Huf Generation 5. These new wheel electronics will need to be programmed using the new tool when replaced or when depressurized (0 psi) for more than 2 minutes.

OC3 SEAT OCCUPANCY MAT - LIMITED WARRANTY EXTENSION TO 10 YEARS/120,000 MILES: Component-Specific Limited Warranty Extension For the above-referenced vehicles, MINI USA, a division of BMW of North America, LLC (MINI USA) is extending the limited warranty for the front passenger's OC3 seat occupancy mat (shown) to: 10 years/120,000 miles as determined by the vehicle's original in-service date.

CLASS ACTION SETTLEMENT: N14 HIGH-PRESSURE FUEL PUMP (HDP) SERVICE BENEFIT CLASS VEHICLES: The MINI vehicle may experience a sudden engine operational failure reduced or loss of power while driving and the malfunction indicator lamp (MIL) may be illuminated along with high-pressure fuel pumprelated faults stored in the Engine Control Module (DME). PROCEDURE Perform the corresponding diagnosis/vehicle test and run the test plans to completion as applicable.

Service Action: Checking or Replacing the Door Sill Trim Strips. The door sill trim strips are deformed and/or peeling up at the corners. CAUSE: Insufficient surface preparation of the door sill.

"Cooper S with N14: Diagnosis for Misfire Faults. The Service Engine Soon (MIL) lamp is illuminated and/or the customer complains that the engine runs rough (engine cold or warm) with any of the following misfire faults stored in the DME: * 2771, 2772, 2773, 2775, 2776, 2777, 2779, 277A, 277B, 277D, 277E, 277F - "Combustion misfire, cylinder 1..4", sometimes together with: * 2781, 2782, 2783 - "Combustion misfire, multiple cylinders." On rare occasions, the Service Engine Soon lamp may not be illuminated (with misfire faults still stored in the DME) when the vehicle is brought to the workshop. Multiple causes related to electrical and mechanical engine components, or poor fuel quality in combination with unfavorable driving behavior (low loads and short driving distances). This condition may lead to possible clogging of the injector tips, causing a disturbance of the fuel spraying pattern or excessive carbon deposits on the intake valves/ports, resulting in reduced air flow into the combustion chambers."