2008 Ford F-250 Sd

The Office of DefectsInvestigation (ODI) opened PE13-014 after identifying five complaints alleging steering gear failure in model year (MY) 2008 Ford F-250 and F-350 Super Duty pick-up trucks and to evaluate the relationship between the design history of the steering gear assembly and the alleged defect.As background, ODI investigated steering gear sector shaft fractures in approximately 1.3 million MY 1999 - 2001 Ford Super Duty pick-up trucks and MY 2000 - 2001 Ford Excursion sport utility vehicles in Engineering Analysis EA01-009.The investigation determined that the sector shaft failures were the result of extraordinary, possibly multiple, impacts and not the result of fatigue.No defect in design, manufacturing or materials was identified in the sector shaft.EA01-009 was closed August 19, 2003 with 169 complaints, resulting in a rate of 12.9 incidents per 100,000 vehicles after approximately one year of service.Ford increased the diameter of the sector shaft from 1.375 inches to 1.625 inches at the start of MY 2005 production, increasing the resistance of the steering gear assembly to torsional overload by approximately 48% and changing the failure mode from sector shaft fracture to cracked or broken sector shaft gear teeth.The redesigned steering gear assembly was used in approximately 1.1 million MY 2005 through 2009 Ford Super Duty pick-up trucks, including the subject vehicles.Figure 1 shows the basic steering system design used in Ford Super Duty trucks investigated in EA01-009 and PE13-014. Figure 2 shows the locations of failures resulting from impact related torsional overloading of the sector shaft for the subject vehicles and the prior generation Ford Super Duty trucks investigated in EA01-009.Figure 3 shows an example of a failed sector shaft investigated in EA01-009 and comparisons of fracture surfaces of sector shafts failing from fatigue loading and from torsional overload.Ford provided field return part analysis of failed steering gears from MY 2005 through 2009 Super Duty trucks found evidence of broken sector shaft gear teeth and piston damage consistent with incidents of single event overload (Figure 4).Laboratory analysis found no evidence of fatigue or material property defects in any of the fractures.Analysis of complaint rates by vehicle build month showed no patterns indicating potential manufacturing quality issues and no difference before and after Ford introduced design changes to the input shaft and sector shaft seals in July 2007 to address potential leak concerns (Figure 5).Analysis of failures by time in service indicates a random failure pattern/distribution, consistent with incidents of impact induced overload (Figure 6). The complaint rate for the subject vehicles after approximately 5 to 6 years, 7.1 incidents per 100,000 vehicles, is lower than the rate observed in EA01-009. Furthermore, similar to the condition investigated in EA01-009, a number of incident records include evidence of impact loads (e.g., curb strikes) and several alleged crashes include incidents in which information suggests that the steering gear failure was most likely a result of crash forces, rather than the cause of the crash.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstances.The ODI complaints cited above can be reviewed at ww

HAVE HAD NUMEROUS PROBLEMS WITH THE COOLING SYSTEM ON THIS VEHICLE. HAD THE AIR CHARGE COOLER REPLACED UNDER WARRANTY AT AROUND 70,000 MILES. THE RADIATOR WAS LEAKING AS WELL BUT DEALER REFUSED TO REPLACE IT AND WANTED 1400.00 TO REPLACE. WAS LOSING COOLANT AT A RATE OF ABOUT 1 GALLON A WEEK GOING THRU THE AIR CHARGE COOLER AND OUT THE EXHAUST. AT 89,000 MILES I HAD TO PAY $1947.00 TO REPLACE BOTH THE VERTICAL AND HORIZONAL EGR COOLERS. AGAIN, DUMPING A GALLON OF COOLANT INTO THE EXHAUST SYSTEM A WEEK CAUSING SEVER SMOKING AND POLLUTANTS. THIS IS A SERIOUS PROBLEM THAT THOUSANDS OR PROBABLY MILLIONS OF F-250 AND OTHERS WITH THE 6.4L DIESEL ENGINE. FORD REFUSED TO DO THE RIGHT THING AND DO A TOTAL RECALL ON THESE ILL DESIGNED TRUCKS. I CANNOT BELIEVE THEY HAVE BEEN ALLOWED TO GET AWAY WITH TURNING THEIR HEAD ON THIS DESIGN FLAW AND NOT MADE TO CORRECT THE AIR CHARGED COOLERS, PLASTIC RADIATORS AND THE EGR COOLERS.

NHTSA ID

11242558

Incident

Dec 3, 2012

WE OWN A 2008 FORD F-250 SUPER DUTY TRUCK WITH BF GOODRICH RUGGED TERRAIN T/A TIRES. ON OR ABOUT 7/5/15, THE PASSENGER SIDE REAR TIRE DEVELOPED TREAD FAILURE AS A PORTION OF THE TIRE TREAD BEGAN PEELING OFF WHILE TRAVELLING ON I-75. A SPARE TIRE WAS PUT ON AND THE TIRE WAS REPLACED AND A WARRANTY CLAIM WAS SUBMITTED AS IT WAS STILL UNDER TREAD WARRANTY. ON OR ABOUT 8/21/15, THE DRIVERS SIDE REAR TIRE EXPERIENCED COMPLETE TIRE FAILURE WHILE TRAVELING ON I-95, WHICH CAUSED NEARLY $3000.00 IN DAMAGE TO THE TRUCK. THERE IS CURRENTLY A RECALL ON THE BF GOODRICH RUGGED TERRAIN T/A TIRES BUT NOT FOR THE 20 INCH TIRES WHICH ARE THE ONES DESCRIBED HERE. WE FEEL THAT THE 20 INCH TIRES NEED TO BE INVESTIGATED FOR POSSIBLE RECALL AS WELL. THESE TIRES ONLY HAD 37,667 MILES ON THEM AND WERE PURCHASED NEW FROM FORD ON 7/23/12. THIS TIRE FAILURE NEARLY CAUSED A SERIOUS ACCIDENT WHICH COULD OF LEAD TO DEATH OR SERIOUS INJURY. I HAVE DOCUMENTATION SHOWING THE TIRES HAVE BEEN REGULARLY MAINTAINED/INFLATED AND ROTATED. *JS

NHTSA ID

11241495

Incident

Aug 21, 2015

SOME TIMES THE FIRST GEAR LIGHT WILL COME ON DURING DRIVING NO ONE SEEMS TO KNOW WHY

NHTSA ID

11179919

Incident

Jun 13, 2018

TL* THE CONTACT OWNS A 2008 FORD F-250 SD. WITHIN LESS THAN A YEAR OF OWNING THE VEHICLE, THE VEHICLE SHIMMIED AND EXPERIENCED A DEATH WOBBLE. THE DEALER (RAY'S FORD, INC., 385 BY PASS RD, BRANDENBURG, KY 40108, (270) 422-4901) WAS NOTIFIED OF THE FAILURE AND INDICATED THAT AN APPOINTMENT MAY NEED TO BE SCHEDULED. IT HAD NOT BEEN DETERMINED IF THE FAILURE WAS RELATED TO SPECIAL FIELD SERVICE CAMPAIGN NUMBER: 09L02 TO PREVENT SHIMMIES. THE VEHICLE WAS HAULING A TRAILER OVER UNLEVELED LAND DURING THE MOST RECENT FAILURE. THE VEHICLE WAS UNSAFE TO DRIVE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 200,000.

NHTSA ID

11174499

Incident

Nov 1, 2017

Mileage

200,000 mi

AT APPROXIMATELY 3 PM ON SATURDAY, JUNE 2, 2018, MY 2008 F-250 SD 4WD TRUCK EXPERIENCED AN ABRUPT CATASTROPHIC FAILURE OF THE TRANSFER CASE. THE INCIDENT OCCURRED ON A BUSY INTERSTATE CORRIDOR WHILE I WAS TRAVELING AT APPROXIMATELY 70 MPH WHILE IN 2WD MODE. IMMEDIATELY PRIOR TO THE INCIDENT, A DULL RUMBLE COULD BE HEARD, WHICH RAPIDLY AMPLIFIED TO A LOUD ROAR. I REMOVED MY FOOT FROM THE ACCELERATOR PEDAL AND WAS ALMOST IMMEDIATELY JOLTED BY A THUNDEROUS EXPLOSION THAT EMANATED FROM UNDERNEATH THE VEHICLE. THE ENTIRE TRUCK SHOOK VIOLENTLY AS I PULLED OVER ONTO THE HIGHWAY SHOULDER. AS THE TRUCK LURCHED FORWARD HESITANTLY, A CLOUD OF THICK SMOKE BILLOWED OUT FROM BELOW THE TRUCK NEAR THE FRONT DOORS. UPON EXITING THE VEHICLE, I NOTICED THAT TRANSMISSION FLUID WAS POURING OUT THE TRANSFER CASE, WHOSE EXTERIOR WALL HAD LITERALLY BEEN RIPPED APART. LARGE GEAR COMPONENTS FROM THE TRANSFER CASE WERE STREWN ALONG THE HIGHWAY SHOULDER. THE EXPLOSION WITHIN THE TRANSFER CASE CAUSED SEVERAL INTERNAL PARTS TO BE EJECTED WITH SIGNIFICANT FORCE AND VELOCITY. THE SIZABLE INDENTATIONS AND LARGE SCRAPES INFLICTED UPON THE EXHAUST SYSTEM AND THE PASSENGER FLOOR PAN, RESPECTIVELY, ARE A CONSPICUOUS TESTAMENT TO THE FORCEFUL DISCHARGE OF THESE VARIOUS COMPONENTS PARTS FROM INSIDE THE TRANSFER CASE. THE SUBSTANTIAL ENERGY CONTAINED IN THIS EXPLOSION NECESSARILY IMPLIES THAT TREMENDOUS PRESSURE WAS BUILDING UP INSIDE THE TRANSFER CASE. FURTHERMORE, THE THICK, ACRID SMOKE RELEASED FOLLOWING THE EXPLOSION IS ALSO INDICATIVE THAT THE TRANSFER CASE WAS SUBJECT TO APPRECIABLE HEAT GENERATION. FORTUNATELY, AND RATHER INCREDIBLY, NO INJURIES NOR CRASHES WERE SUSTAINED WHEN THE TRANSFER CASE PRECIPITOUSLY BURST. DESPITE THE ABSENCE OF COLLATERAL DAMAGE OR CASUALTIES, THE SEVERITY AND MAGNITUDE OF THIS INEXPLICABLE EQUIPMENT FAILURE WARRANT DOCUMENTATION AS THIS IS A CRITICAL PART MALFUNCTION.

NHTSA ID

11100533

Incident

Jun 2, 2018

Mileage

52,500 mi

I EXPERIENCED "DEATH WOBBLE" 3 TIMES IN TWO WEEKS AFTER HITTING A BUMP ON THE INTERSTATE TRAVELING APPROXIMATELY 60 - 65 MPH EACH TIME. THE VEHICLE SHOOK UNCONTROLLABLY UNTIL I SLOWED DOWN TO 40 MPH OR BELOW. THE VEHICLE WAS MOVING FORWARD IN A STRAIGHT LINE WHEN THE PROBLEM OCCURRED.

NHTSA ID

11081526

Incident

Mar 24, 2018

Mileage

141,000 mi

TL* THE CONTACT OWNS A 2008 FORD F-250 SD. WHILE DRIVING 60 MPH, THE BRAKE PEDAL WAS DEPRESSED AND THE STEERING SEIZED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC (SUMMERS AUTOMOTIVE) TO BE DIAGNOSED. THE CONTACT WAS INFORMED THAT THE POWER STEERING NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 15E014000 (STEERING). THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 170,000. THE VIN WAS NOT AVAILABLE.

NHTSA ID

11012062

Incident

Jul 28, 2017

Mileage

170,000 mi

WHEN SHIFTING THE TRUCK FROM PARK TO DRIVE THE TRUCK RANDOMLY WENT FULL THROTTLE. THIS IS NOT THE FIRST TIME THIS HAS HAPPEN. IN ANOTHER CASE IT ALSO HAS WENT FULL THROTTLE WHEN MY FOOT WAS ON THE BRAKE AND SHIFTING INTO PARK.

NHTSA ID

10968483

Incident

Mar 19, 2017

Mileage

150,000 mi

Ford and Lincoln vehicles equipped with wired keyless entry keypad systems and accessory wireless keyless entry keypad systems may or may not come with a wallet card containing the master code. Unlike the integrated wired keypad, the accessory wireless keypad master code cannot be retrieved from the vehicle using a diagnostic scan tool or from the label printed on the body control module (BCM). The Factory Keyless Entry Code application within the diagnostic scan tool will not provide an applicable master code for the accessory wireless keypad. If the wallet card for an accessory keypad is not available, the "Wireless RF Keypad Diagnosis Guide" can be referenced and provides direction on how to retrieve the master code. This guide is located under the Workshop Manual tab > Accessories > Installation > Wireless RF Keypad Diagnosis Guide > PPT C > Step C2.<br /><br /> Note: The only available keypad for some vehicles from the assembly plant is the accessory wireless keyless entry keypad. The integrated wired keypad cannot be installed on vehicles not equipped from the factory with a wired keyless entry k

All accessory stick-on keyless entry keypads come with a wallet card containing the master code. If the accessory keypad was factory installed, this card will be placed in the glove box and should be handed to the vehicles owner during initial delivery. Unlike the integrated (wired) factory keypad, the accessory keypad master code cannot be retrieved from the vehicle using a diagnostic scan tool. If the wallet card for an accessory keypad is lost, follow these steps to recover the code. Dealer Key Code access is granted through the Dealer Program Enrollment System (DPES); dealership management can authorize users. The authorized user must go to FMCDealer.com > Parts and Service > Parts Product Line Information > Keys/Entry Devices > Aftermarket Keyless Entry Keypad Code Access. Follow the instructions on the screen to obtain the master code for the accessory keypad.

When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of MERCON SP and can be used going forward. Mixing MERCON LV and MERCON SP in the same transmission is acceptable. After 30-Jun-2023, MERCON SP ATF will no longer be manufactured and will only be available until inventory depletes.

Some 2005-2021 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield kit GC3Z-54024A38-A includes an installation instruction sheet

Some 2005-2020 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield kit GC3Z-54024A38-A includes an installation instruction sheet

Some 2002-2008 F-Super Duty, F-150 and Mark LT vehicles may exhibit concern during or after programing the VSM. The programming may fail or vehicle symptoms such as inoperative door locks, dome lamps, door ajar indicators or auto lamps may occur after successful programing. To ensure the VSM is configured correctly, use the Integrated Diagnostic System (IDS) scan tool and select the blue ball and socket icon in the upper left corner. Select the utility knife in the bottom left corner. Select Update/Special Function and enter 53061 in the blue box then press the tick mark. The screen will go back to the system utilities page. Navigate to the toolbox tab and run the Programmable Module Installation (PMI) on the VSM. The procedure will prompt you to manually enter the as-built into the VSM. Obtain the as-built data from PTS > OASIS > As-Built.